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SDKELI KS06 AOPD Series, Operation Manual

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SDKELI KS06 AOPD Series Operation Manual Download Page 9

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Section1 Product description

1.1.System components

KS06 AOPD is a protection system composed of controller, light curtain  (including emitter and 

receiver), transmission cable, power cable and accessories

。

KS06G safety light curtain is a protection system composed of light curtain  (including emitter and 

receiver), transmission cable and accessories.

1.1.1  Light curtain  

Emitter is a complex of luminous units, its function is to emit optical signal.
Receiver is a complex of light-receiving units, its function is to process optical signals from emitter and 

send signals reflecting the sate of light curtain to the controller or the controlled machine.

                                            Fig 1.1   KS06 AOPD System components

                               Fig 1.2   KS06G safety light curtain System components

                                                             Fig 1.3  Emitter/Receiver

Summary of Contents for KS06 AOPD Series

Page 1: ...in the EC Please visit the company website www sdkeli com TEL 86 537 2168110 FAX 86 537 2331667 WEB www sdkeli com Service Tel 400 666 0416 ADD No 46 Haichuan Road Jining High tech Zone Shandong Provi...

Page 2: ...KS06 AOPD Type 4 Operation Manual 2021 02 Jining KeLi Photoelectronic Industrial Co Ltd...

Page 3: ...uirements 29 2 1 1 Detection zone and installation method 29 2 1 2 Safety distance 31 2 1 3 Distance from reflective surfaces 33 2 1 4 Mutual interference prevention 33 2 2 Installation 34 2 2 1 Mutua...

Page 4: ...tenance 55 4 1 Inspection at startup and when changing operators 55 4 2 Inspection for the guarded machine 56 4 3 Items to inspect every 6 months or when machine settings are changed 56 Section5 Troub...

Page 5: ...C 61496 1 Type 4 ESPE IEC 61496 2 Type 4 AOPD IEC 61326 1 ISO 13855 2 KS06 AOPD complies with the following approvals from T V EC Type Examination in accordance with the EU Machinery Directive Type 4...

Page 6: ...d performance of the product At the customer s request KELI will provide applicable third party certification documents But the third party certification documents are not sufficient to fully explain...

Page 7: ...tify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety Precautions on sa...

Page 8: ...ession of a recognized degree or certificate of professional training or who by extensive knowledge training and experience has successfully demonstrated the ability to solve problems relating to the...

Page 9: ...including emitter and receiver transmission cable and accessories 1 1 1 Light curtain Emitter is a complex of luminous units its function is to emit optical signal Receiver is a complex of light recei...

Page 10: ...ing device The output terminals of output signal switching device are connected to the control system of the machine When there is no opaque object between the light curtain or the size of object is s...

Page 11: ...s pointed to A the relevant light curtain is activated and B side light curtain is bypassed When the switch is pointed to B the relevant light curtain is activated and A side light curtain is bypassed...

Page 12: ...tions Single double terminal length KS06 CTK6X1S020C Double 2m CTK6X1S030C Double 3m CTK6X1S040C Double 4m CTK6X1S080C Double 8m CTK6X1S100C Double 10m CTK6X1S140C Double 14m CTK6X1S170C Double 17m CT...

Page 13: ...light curtain 1 1 4 Power cable The power cable connects AOPD with power supply transmitting signal sent from controller to electric equipment of machine and other controlled systems The connection p...

Page 14: ...mum operating range is 40m when the quantity of beams is from 4 to 16 and 30m for the quantity of beams is from 18 to 40 Note The maximum quantity of beams for E type is 40 and the beam spacing for E...

Page 15: ...spacing for E type is only 40mm The maximum operating range is 40m when the quantity of beams is from 4 to 16 and 30m for the quantity of beams is from 18 to 40 Note The maximum quantity of beams for...

Page 16: ...diary light curtain is as follows Note 1 When 4 sets of light curtains are cascaded or the total quantity of light beams is more than 144 for cascaded light curtain the power consumption should be sel...

Page 17: ...is as follows Note The entire machine specification of cascaded safety light curtain does not contain installation bracket please specify the installation bracket when ordering The specification for e...

Page 18: ...ct output is as follows The specification for emitter receiver of he KS06Q area AOPD is as follows The entire machine specification of KS06Q area protective device with the transistor output is as fol...

Page 19: ...eceiver of he KS06Q area safety light curtain is as follows The specification of CPSII controller is as follows The specification of CQ2 is as follows The beam spacing of KS06QA and KS06QB series can...

Page 20: ...5 T groove mounting TC 6 Scatter shield mounting FZC 7 Scatter shield pipe mounting GF 8 Scatter shield double arm mounting SF 9 Magnatic attachment mounting CX 10 Scatter shield column mounting FL 1...

Page 21: ...D 0 to 20m E 0 to 40m E 0 to 30m Protection height Beam spacing number of beams 1 EAA Within 2 5 for the emitter and receiver at a detection distance of at least 3m according to IEC 61496 2 Environme...

Page 22: ...300 311 7 76E 09 59 KS06 2010G 2 T 190 279 500 340 292 7 76E 09 56 KS06 2410G 2 T 230 319 500 380 275 8 67E 09 54 KS06 2810G 2 T 270 359 750 420 260 8 67E 09 52 KS06 3210G 2 T 310 399 750 460 246 9 8...

Page 23: ...9 KS06 3620G 2 T 700 799 1000 860 234 9 81E 09 48 KS06 3820G 2 T 740 839 1200 900 228 1 08E 08 47 KS06 4020G 2 T 780 879 1200 940 223 1 08E 08 46 KS06 4220G 2 T 820 919 1200 980 218 1 08E 08 45 KS06 4...

Page 24: ...G 2 T 990 1079 1500 1140 240 9 81E 09 49 KS06 3630G 2 T 1050 1139 1500 1200 234 9 81E 09 48 KS06 3830G 2 T 1110 1199 1500 1260 228 1 08E 08 47 KS06 4030G 2 T 1170 1259 1500 1320 223 1 08E 08 46 KS06 4...

Page 25: ...40G 2 T 1240 1359 1750 1420 246 9 81E 09 49 KS06 3440G 2 T 1320 1439 1750 1500 240 9 81E 09 49 KS06 3640G 2 T 1400 1519 1750 1580 234 9 81E 09 48 KS06 3840G 2 T 1480 1599 2000 1660 228 1 08E 08 47 KS0...

Page 26: ...apability 18 Specification H J1 J2 L C MTTFD Year PFHD 1 h MTTF Year KS06 1610G 2 T 150 239 259 500 300 311 7 76E 09 59 KS06 2010G 2 T 190 279 299 500 340 292 7 76E 09 56 KS06 2410G 2 T 230 319 339 50...

Page 27: ...2 T 700 799 809 1000 860 234 9 81E 09 48 KS06 3820G 2 T 740 839 849 1200 900 228 1 08E 08 47 KS06 4020G 2 T 780 879 889 1200 940 223 1 08E 08 46 KS06 4220G 2 T 820 919 929 1200 980 218 1 08E 08 45 KS...

Page 28: ...1500 1140 240 9 81E 09 49 KS06 3630G 2 T 1050 1139 1159 1500 1200 234 9 81E 09 48 KS06 3830G 2 T 1110 1199 1219 1500 1260 228 1 08E 08 47 KS06 4030G 2 T 1170 1259 1279 1500 1320 223 1 08E 08 46 KS06 4...

Page 29: ...1340 253 9 81E 09 50 KS06 3240G 2 T 1240 1359 1369 1750 1420 246 9 81E 09 49 KS06 3440G 2 T 1320 1439 1449 1750 1500 240 9 81E 09 49 KS06 3640G 2 T 1400 1519 1529 1750 1580 234 9 81E 09 48 KS06 3840G...

Page 30: ...26 1 4 Dimensions of major parts CPSII controller CQ2 controller Emitter Receiver Double arm pipe Controller support Support seat Q clamp...

Page 31: ...27 Bracket arm Steel pipe Bracket seat ZC mounting bracket Upper vibration reducer Lower vibration reducer...

Page 32: ...28 L bracket KS scatter shield Floor column base Floor scatter shield...

Page 33: ...transceiver near the product make sure to check that the product is not affected by electromagnetic waves generated by the wireless device and that it can work normally If this product is used in an a...

Page 34: ...r is between the sensor s detection zone and the hazardous zone of a machine Fig 2 2 C The operator can reach the hazardous zone of a machine through the upper zone to the sensor s detection zone the...

Page 35: ...as shown in Fig 2 3 The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standards Calculate the safety...

Page 36: ...safety distance as shown below S K Ts Tc Tr Tbm Dpf S Safety distance K Approach speed to the detection zone the value recommended by OSHA standard is 1 600mm s Approach speed K is not specified in t...

Page 37: ...m 2 1 4 Mutual interference prevention If several safety light curtains operate in close proximity to each other the sender beams of one system may interfere with the receiver of another system as sho...

Page 38: ...ock absorber and its bowl the procedures are as follows Take off two shock absorbers from the upper part of the support and then put them into the shock absorber bowl of the upper part of controller A...

Page 39: ...he detection zone And the installation position can not be changed after installed Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sen...

Page 40: ...nt the Emitter Receiver with vibration reducer on the ZC mounting bracket fixed on the machine bed and then mount the other ZC mounting bracket with the upper vibration reducer on the emitter receiver...

Page 41: ...inner hexagon screw 2 Install the two KS pipe mounting fixing clamps on the steel pipe adjust the lower clamp to a proper position tight properly the M5 25 inner hexagon screw 3 Fit Emitter Receiver K...

Page 42: ...and KS06 lower vibration reducer in the mounting hole of KS pipe mounting fixing clamp according to the assembly direction with the emitter and receiver 4 Install the two KS pipe mounting fixing clam...

Page 43: ...rktable of machine tool tight properly the two M8 25 inner hexagon screws 3 Fix the Q clamp onto the emitter and receiver through T bolt 4 Fix the emitter on the double arm pipe through Q clamp adjust...

Page 44: ...he machine bed piece drill and tap as shown in Fig2 12 C 2 Fix the L bracket onto the machine bed piece by one M6 16 inner hexagon screw 3 Tightly fix the emitter and receiver onto the L bracket by T...

Page 45: ...nut 6 elastic plain washer L bracket M6 16 inner hexagon screw 6 elastic plain washer 1 The emitter and receiver are fixed on the T slot inside the scatter Shield by ZC mounting bracket upper and low...

Page 46: ...per and lower shock absorbers and T bolt 2 Select proper installation position on the machine bed piece drill and tap as shown in Fig2 14 C 3 Fix the L bracket onto the machine bed piece by one M6 16...

Page 47: ...iver are fixed on the T slot inside the scatter Shield by ZC mounting bracket upper and lower shock absorbers and T bolt 3 Fix the Q clamp onto Scatter Shield through T bolt M6 24 and M6 hexagon nut 4...

Page 48: ...8 25 inner hexagon screws 3 The emitter and receiver are fixed on the T slot inside the scatter Shield by ZC mounting bracket upper and lower shock absorbers and T bolt 4 Fix the Q clamp onto Scatter...

Page 49: ...lecting surface to the transmission surface of the emitter at an angle of 45 then adjust the Reflector II and Reflector III in turn to make the reflecting surface of Reflector II perpendicular to the...

Page 50: ...AUTION Safety distance and relative altitude height of every protective area must be set according to2 1 1 and2 1 2 strictly The main light curtain is placed forefront of the subsidiary light curtains...

Page 51: ...more effectively In the Fig 2 20 different couple of output contacts is connected to the different stop control loop of machine stroke This form of wiring can control two actions of machine at the sa...

Page 52: ...nt the cam switch must be adjusted to the accurate angle WARNING The transmission cables between CPSII and emitter receiver are both 5 core shielded cables the two terminals of transmission cable are...

Page 53: ...tion form of CPSII Wiring about CQ2 controller and Emitter Receiver The transmission cables between CQ2 and emitter receiver are both 5 core shielded cables Transmission cable and CQ2 are connected by...

Page 54: ...ty Light Curtain PNP output Fig 2 25 KS06G Safety Light Curtain NPN output 2 3 5 Wiring about KS06G Cascaded Safety Light Curtain KS06G cascaded safety light curtain is powered by DC24V power supply a...

Page 55: ...CONNECTOR At the time of assembly use the plug for insertion the plug key tallies the groove jogs the end of plug then fasten the cage nut clockwise At the time of disassembly loosen the cage nut anti...

Page 56: ...ow voltage Directive and output holding specifications The power supply polarity is not connected in reverse Emitter receiver cables are properly connected to the respective emitters receivers and the...

Page 57: ...be repaired If the braking of guarded machine is at fault the KS06 can not protect the operator After wiring make a detailed check according to nameplate markings and operation manual to ensure that a...

Page 58: ...s of AOPD and check if the conversion of indicators is in line with status in sheet 3 1 2 For presses on which the slider can stop at any position in one stroke in the protection interval for the mach...

Page 59: ...rs There is no approach route other than through the detection zone of KS06 Part of the operator s body always remains in the detection zone of KS06 when working around the machine s hazardous part Th...

Page 60: ...machine itself does not prevent the operation of safety functions such as stopping 4 3 Items to inspect every 6 months or when machine settings are changed In addition to inspection items in 4 1 and 4...

Page 61: ...short circuit Check and repair the circuit of cam switch for muting function The braking of machine is at fault Check the machine The conversion of indicator is normal shade the light curtain the pre...

Page 62: ...g of OSSD if the wiring is correct please check and repair the electric circuit of machine Turn the function switch to the the controller non protection side press is not able to work For CPSII functi...

Page 63: ...the green status indicator is off Bad beam focusing Make the beam focusing well The filter plate surface of emitter or receiver is dirty Wipe it with a clean soft cotton yarn Emitter or receiver fail...

Page 64: ...60...

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