Schweißkraft EASY-MAG 171 Operating Instructions Manual Download

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EASY-MAG-Series | Version 2.01

Electric circuit diagram

Circuit diagram EASY-MAG 213

Fig. 14: Electric circuit diagram EASY-MAG 213

Summary of Contents for EASY-MAG 171

Page 1: ...Operating Instructions EASY MAG 171 EASY MAG MIG MAG Shield Gas Welding Equipment EASY MAG 193 EASY MAG 213 EASY MAG 171 EASY MAG 193 ...

Page 2: ...echnical Data 8 4 1 Table 8 4 2 Nameplate 9 5 Transport Packaging Storage 9 5 1 Delivery and Transport 9 5 2 Packaging 9 5 3 Storage 9 6 Principle of operation 9 6 1 Principle of the metal inert gas welding process 9 6 2 Functional principle of wire feeding 10 6 3 Components 10 6 4 Insert the welding wire roller 11 6 5 Burner equipment 11 7 Description of the controls 12 7 1 Device View EASY MAG 1...

Page 3: ...nen de We are always interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised taking the applicable standards and rules the state of the art and our long term knowledge and experiences into con...

Page 4: ...us of the regulations and must adapt these if nec essary The operating company must unambiguously regu late and determine the responsibilities for installa tion operation troubleshooting maintenance and cleaning The operating company must ensure that all per sons who work with machine have read and un derstood this manual Furthermore she must in struct the staff in regular intervals and inform the...

Page 5: ...rform these works Please contact our cus tomer service for the execution of all arising work 2 4 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health while wor king The staff has to wear personal protective equip ment while performing different works on and with the welding equipment which are indicated in the individua...

Page 6: ...e skin to UV and infrared radiation from the arc Shooters must also use umbrellas or non reflective curtains for third parties that are near the arc Noise generation If a daily level of 85 db A or higher LEPd is applied to the person during particularly in tensive welding work functional individual protective equipment must be used As the welding current transitions electromagnetic fields EMF are ...

Page 7: ...l ding according to MIG Metal Inert Gas Welding or MAG Metal Active Gas Welding process By means of these two methods similar metals such as e g alloyed or unal loyed steels stainless steels or aluminum welded to gether Another use is not allowed The welding machine may only be operated by persons who have been in structed in the use of MIG MAG systems It may only be operated in the power range sp...

Page 8: ...s situati ons Only operate the welding machine in the power range specified in the technical data Never bypass or override the safety devices Only operate the welding machine in a technically perfect condition Parameter EASY MAG 171 EASY MAG 193 EASY MAG 213 Connectionvoltage at 50 60 Hz V 230 400 230 400 Connection cur rent eff A 11 2 3 8 6 Connection cur rent max A 24 9 20 9 Fuses A 16 16 16 Adj...

Page 9: ...nst external influences and against direct contact Depending on the application there are different de grees of protection against penetration of solid bodies and water The degree of protection is indicated by the letters IP followed by two digits the first digit indicates the degree of protection against solid bodies and the se cond the degree of protection against water 6 1 Principle of the meta...

Page 10: ...is provided with a groove for the wire guide and must be replaced accor dingly when using a thicker or thinner wire The contact pressure of the pressure roller is adjusted via the pres sure control and should be selected so that the wire spool can still be stopped by hand while the drive is run ning For aluminum the pressure should be as low as possible but still allow a safe transport of the wire...

Page 11: ...r to the welding point The protective gas nozzle must always be kept clean and free of beads of sweat to guarantee pro tection of the welding bath from the ambient air While the conical gas nozzle concentrates the shielding gas on the weld the cylindrical gas nozzle covers a larger area Guide spiral The wire guide spiral is pulled through the hose as sembly of the burner in her the welding wire is...

Page 12: ... control 4 Signal light Power On 5 Signal light Temperature 6 Central connection burner 7 Ground cable Gas nozzle cylindrical Ø12 0mm 53 1091554 Punktgasdüse 1091552 6 Intermediate body 1091591 7 Intermediate body black 1091588 8 Grip red 1091517 9 Pushbutton 1091518 10 Screw handle shell 1091590 11 Ring 1092592 12 Anti kink spring 1091587 13 Anti kink machine side 1091586 14 Connecting nut 109158...

Page 13: ...hat the wire feed is adjusted to each switching stage at the operating point setting Optimum wire feed speeds EASY MAG 171 Wire Fe 0 8mm Step 3 EASY MAG 193 Wire Fe 0 8mm Step 4 EASY MAG 213 Wire Fe 0 8mm Step 5 Automatic regulation of the wire feed speed setting aid When selecting the wire feed speed level 5 is an auto matic control of the wire feed speed The wire feed speed is automatically set ...

Page 14: ...t comply with the regulations Accor ding to these regulations only fuses or automatic de vices corresponding to the cable cross section may be used An overuse may result in a fire or building fire da mage Before plugging in the mains plug the mains voltage selector switch must be set to zero 8 4 Assembly instructions AThe wheel axle 2 is applied to the bottle holder from below Align the axle so th...

Page 15: ...LECTRICAL VOLTAGE Do not use the device outdoors in the rain RISK OF EXPLOSION Avoid accidental contacts of the bottle with the electrode or other live parts Welding operations shall not be carried out on ves sels storing gases fuel oils dyes or the like even if they have been emptied for a long time There is a danger of explosion due to residues Do not weld near pressurized containers Do not weld...

Page 16: ...e such welding equip ment is available Interference may occur in the following areas devices For this appropriate countermeasures must be taken Data transmission systems Communication systems Control Safety devices Calibration and measuring devices DANGER ELECTRICAL VOLTAGE Do not use the device outdoors in the rain ATTENTION The welder should be set up on a flat and sufficiently stable surface to...

Page 17: ...le by the typical buzzing arc noise If one deviates too much from the optimal values perfect welding is not pos sible Setting the welding parameters After switching on the device it is possible to start adju sting First of all the welding voltage is selected via the STAGE SWITCH according to material thickness and joint shape then the wire feed speed is adjusted For coarse adjustment of the wire f...

Page 18: ... ex ceed approx 70 The distance between the burner and the workpiece should be approx 10 12 x wire diameter mm It can be welded piercing or towing Towing welding The burner is pulled Deep penetration narrow seam The power of the bow prevents slag from entering the molten bath Piercing welding The burner is pushed Flat penetration wide seam pat tern Good suitability for welding thin sheets low dist...

Page 19: ... base material to be welded and the desired weld seam quality The wire thickness is chosen according to the thickness of the sheet the shape of the joint and the required welding current Protective Gas The protective gas has the task to shield the molten bath from the atmosphere It influences the electrical conducti vity the heat conduction and the heat content of the arc In addition the shielding...

Page 20: ...placed imme diately If the welding machine is used in a dusty environment the inside of the device must be cleaned at regular inter vals by blowing out or sucking it out The frequency of this cleaning depends on the respective conditions of use but it should be carried out at least twice a year Use only clean dry air to blow out the device or use a va cuum cleaner Avoid direct blowing of electroni...

Page 21: ...Clean workpiece Feed motor does not run 1 Mains voltage is missing 2 Mains voltage switch is at zero po sition 3 Burner 1 Check mains connection 2 Set the voltage level 3 Press the burner switch 4 Change the fuse No wire transport 1 Pressure roller loose 2 Kinked wire at the feed 3 Groove in the feed roll leaked 4 Wire burned to the contact nozzle 1 Increase pressure on leaf spring by means of knu...

Page 22: ...properly dispose of this product you are protecting the environment and the health of others Environment and health are endangered by improper disposal Material recycling helps to reduce the consumption of raw materials For more information about recycling this product contact your local commu nity municipal waste management or the shop where you purchased the product 13 Spare parts 13 1 Ordering ...

Page 23: ...rawings The following drawings should help you in the event of service to identify necessary spare parts If necessary send a copy of the part drawing with the marked components to your dealer Spare parts drawing EASY MAG 171 Fig 10 Spare parts drawing EASY MAG 171 ...

Page 24: ...24 EASY MAG Series Version 2 01 Spare parts Spare parts drawing EASY MAG 193 Fig 11 Spare parts drawing EASY MAG 193 ...

Page 25: ...EASY MAG Series Version 2 01 25 Spare parts Spare parts drawing EASY MAG 213 Fig 12 Spare parts drawing EASY MAG 213 ...

Page 26: ...26 EASY MAG Series Version 2 01 Electric circuit diagram 14 Electric circuit diagram Circuit diagram EASY MAG 171 Fig 13 Electric circuit diagram EASY MAG 171 ...

Page 27: ...EASY MAG Series Version 2 01 27 Electric circuit diagram Circuit diagram EASY MAG 193 Electric circuit diagram EASY MAG 193 ...

Page 28: ...28 EASY MAG Series Version 2 01 Electric circuit diagram Circuit diagram EASY MAG 213 Fig 14 Electric circuit diagram EASY MAG 213 ...

Page 29: ...ts the safety requirements for arc welding equipment according to the following standards The following harmonized standards were applied EN 60 974 1 2012 Arc welding equipment Part 1 Welding power sources EN 60 974 5 2013 Arc welding equipment Part 5 Wire feeders EN 60 974 10 2014 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements filter class A According to EC Directive...

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