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Schwank EIH Installation & Owner'S Manual Download Page 54

54

 

UHE

-

F / EIH

-

F I&O Manual

 

IM100205

 

RD: APR 2019

 

RL: 02C

 

 

30.   TUBE SYSTEM PARTS LIST

 

#

 

PART DESCRIPTION

 

PART #

 

PART DESCRIPTION PRIMARY

 

SUPPLEMENT

 

50

 

FLANGED COMBUSTION TUBES

 

JA

-

0501

-

SW

-

P

 

Tube flanged - aluminized - swaged -10' 

              60,000-

160,000 

     

JA

-

0499

-

SW

-

P

 

Tube flanged - alumatherm - swaged - 10' 

 200,000  

51

 

HEAT EXCHANGER TUBES

 

JS

-

0515

-

SW

-

P

 

Tube - steel - emissive coated - swaged - 10'  

              60,000-

160,000 

  

  

JS

-

0501

-

SK

 

Tube - aluminized  - swaged - 10' SECOND TUBE 

 160 & 200  

  

  

  

  - 1/4" hole at female end for special coupling 

(JA-0516-RK)

 to 1st tube 

52

 

TURBULATOR 

 

JS

-

0533

-

UA

 

Turbulator 2' 

160 & 200 x 60 ft 

  

(see Manual for required length)

 

JS

-

0533

-

UD

 

Turbulator 3' 

90 x 30 ft 

  

  

JS

-

0533

-

UG

 

Turbulator 6' 

60 x 20' & 130 x 40' 

  

  

JS

-

0533

-

LG

 

Turbulator 10' 

160 x 50 ft 

53

 

TUBE COUPLER

 

JA

-

0516

-

SW

 

Coupler 4" swaged tube  

  

  

  

JA

-

0516

-

RK

 

C 1/4" Rivet + Drill Bit - 1st to 2nd tube 

160 & 200 

54

 

INSULATED DOUBLE REFLECTOR 

JS

-

0502

-

HE

 

Reflector x 116" - High Temperature Ceramic Insulation 

  

55

 

REFLECTOR END CAP

 

JS

-

0502

-

UL

 

Reflector end cap - UL 

  

56

 

WIRE HANGER

 

JS

-

0505

-

UW

 

ULTRA Wire Hanger - horizontal / 30° 

  

57

 

HORIZONTAL VENT TERMINAL                            

 

 

JA

-

0528

-

XX

 

Horizontal wall 4" vent terminal 

Optional Accessory 

58

 

90° ELBOW KIT

 

JA

-

0508

-

UL

 

 90° Elbow + Reflector End Cap + Tube Coupler   

Optional Accessory 

Summary of Contents for EIH

Page 1: ...vapours and liquids in the vicinity of this or any other gas fired appliance IF YOU SMELL GAS Extinguish any open flame Do not attempt to light this or any other appliance Don t touch any electrical s...

Page 2: ...thereof may not be reproduced in any form without prior written consent from The Manufacturer Unauthorized use or distribution of this publication is strict ly prohibited Schwank Group Schwank and Inf...

Page 3: ...BURNER INSTALLATION 22 11 FLUE VENTING 23 TOPIC PAGE 12 COMBUSTION AIR DUCT 29 13 GAS SUPPLY 30 HEATER EXPANSION 31 FLEXIBLE GAS CONNECTION 32 14 ELECTRICAL AND THERMOSTAT 33 15 HIGH ALTITUDE INSTALLA...

Page 4: ...to codes and or standards may require revision to equipment and installation proce dures In case of discrepancy the latest codes standards and installation manual will take pri ority over prior relea...

Page 5: ...provincial and national codes ANSI Z223 1 NFPA 54 in USA B149 1 in Canada and as indicated in this manual Refer to Section 13 WARNING WARNING Start Up SMOKE Condition During start up the heating of m...

Page 6: ...to the combustibles Such signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location In addition to stored or stationary material co...

Page 7: ...ed to prevent degradation Examples of low heat tolerance materials include vinyl siding fabrics some plastics filmy materials etc NOTE USE AN INDELIBLE MARKER TO ENTER VALUES H S F B ON THE PEEL STICK...

Page 8: ...F and B Post this sign as instructed above 2 INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Low intensity radiant tube heaters are suitable for use in aircraft hangars when installed in ac cordance with...

Page 9: ...death Read and understand this installation and operation manual thoroughly prior to assembly installation operation or service to this appliance This heater must be installed and serviced only by a...

Page 10: ...heat tolerance which may degrade at lower temperatures are protected to prevent degradation Examples of low heat tolerance materials include vinyl sid ing fabrics some plastics filmy materials etc Po...

Page 11: ...ter s will not cause combustible material or materials in storage to reach a temperature in excess of ambient temperature plus 90F 50C It is the installer s responsibility to ensure that building mate...

Page 12: ...to create a 180 The reflector must be end capped each side of an elbow See FIGURE 6 IMPORTANT Location of Elbow vs Input A minimum length of straight radiant tube must be connected to the burner prior...

Page 13: ...ally level and vertically in line this will ensure system integrity 3 Hardware with a minimum 90 lb 41 kg work load must be used at the first burner end hanger and with a minimum 60 lb 27 kg at all ot...

Page 14: ...SECTION REQUIRES 2 HANGERS POSITION INTERMEDIATE HANGERS A MINIMUM OF 2 INCHES 5 CM TO A MAXIMUM OF 22 INCHES 56 CM FROM THE EDGE OF ANY TUBE COUPLER LOCATE VENT END HANGER WITHIN 12 INCHES 30 CM OF...

Page 15: ...and or local engineering design requirements Other material or systems of restraint may be specified by local or national codes or by project engineering specifications Schwank InfraSave offers optio...

Page 16: ...AM ALONG THE TUBE LENGTH AT THE SIDE OR FACING DOWN 1 Hangers supplied with the system must be used to suspend the system and be a Suspended at the same height horizontal alignment of tubes in a level...

Page 17: ...nsure that the end with the extended inner reflector is located toward the burner Insert reflector through the second downstream hanger first then slide back into the first hanger The downstream end o...

Page 18: ...tall the next tube on to the hangers 160 000 200 000 Btuh MODELS GO TO SECTION 9 1 NOW FOR SPECIAL COUPLING OF 1ST 2ND TUBES ENSURE THAT THE WELDED SEAMS OF THE 1st 2nd TUBES ARE AT THE SIDE OR FACE D...

Page 19: ...f a TURBULATOR is required in the system it is located at the VENT END 24 Install the reflector end cap at the vent end of the system using three nuts and bolts sup plied 25 ENSURE THAT THE SYSTEM IS...

Page 20: ...with a shaft to aid in alignment of rivet holes in tubes SPECIAL COUPLER INSTALLATION 1 Note the 2 holes opposite each other at the swaged end of the first tube flanged 2 Install the first tube with...

Page 21: ...using a screw driver or other tool 7 IMPORTANT Insert rivet into the aligned holes to secure the tube connection 8 Slide coupler stainless steel at 1st joint into position half onto each tube covering...

Page 22: ...the burner and tube flanges 3 Position the gasket and secure the burner to the first tube flange using the four nuts and bolts provided FIG 14 4 ENSURE THAT THE BURNER AND TUBE FLANGES ARE IN ALIGNMEN...

Page 23: ...above the level of the heater s Consult your local code and ANSI Z223 1 latest edition for all venting requirements and practices Canada It is required that the heater s be electrically interlocked to...

Page 24: ...contraction in length of the tube heater As an Option for vertical vent two heaters may be vented through an approved common 4 x 4 x 6 Vent Tee 10 x 10 x 15 cm supplied by the manufacturer or by using...

Page 25: ...tallation of the vent are acceptable provid ing there is adequate allowance for free expansion and contraction of the system and free flow of vent gases FIGURE 15 ALLOW FOR HEATER EXPANSION HORIZONTAL...

Page 26: ...rd the vent or chimney at least 1 4 in ft 20 mm m Use a certified termination cap as supplied by the manufacturer of the vent When vent and combustion air are taken through the roof the exhaust vent s...

Page 27: ...igh temperature RTV silicone sealant Any horizontal portion of the flue vent system must slope downwards away from the heater a minimum of 1 4 per foot run 63 mm 300 mm toward the vent terminal Horizo...

Page 28: ...or door that opens or gravity air inlet to a building Less than 4 ft 1219 mm horizontal clearance from gas and electric meters regulators and relief equipment CANADA specific horizontal vent requirem...

Page 29: ...intake to allow sufficient combustion air sup ply to the heater This heater has an optional fresh air intake duct hood for wall JS 0532 VC or roof cap JS 0530 XX to bring combustion air to the heater...

Page 30: ...gas piping and connections must be tested for leaks after the installation is completed Apply soap suds solution to all connections and joints and if bubbles appear leaks have been detected and must...

Page 31: ...JL 0771 RB THIS HEATER WILL EXPAND IN LENGTH AS IT HEATS UP It is a normal condition that during heat up and cool down a tube heater will expand and con tract Allowances for heater expansion must be...

Page 32: ...FIGURE 18 ORIENTATION OF FLEXIBLE GAS CONNECTOR The flexible gas connector MUST be installed in the orientation shown below as required by national installation codes and by the certification standar...

Page 33: ...re indicated in Table 6 Installations above 4 000 ft Restrict the length of any model to the shortest tube length USA The factory installed orifice for this appliance is approved for altitudes zero to...

Page 34: ...SINGLE HEATER PER THERMOSTAT Multiple Heaters per Thermostat next page 18 FENWAL DSI WIRING DIAGRAM 24V OR 120 VOLT THERMOSTAT OPERATION SINGLE HEATER PER THERMOSTAT Multiple Heaters per Thermostat ne...

Page 35: ...35 UHE F EIH F I O Manual IM100205 RD APR 2019 RL 02C 19 MULTIPLE TUBE HEATERS per THERMOSTAT...

Page 36: ...time less than the 1 hour auto reset recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 volts for a period of 5 seconds Flame Failure Re Ignition If the es...

Page 37: ...l connections should be made with UL approved 105 C rated 18 gauge stranded 054 thick insulated wire Refer to wire diagram page 35 when connecting the Series 35 61 to other components in the burner CA...

Page 38: ...booklet format pages folded in half then use these bars IF this manual is printed 8 5 x 11 full page format use these bars OR ADJUST SERVICE CHECKS Flame current passes through the flame from the sen...

Page 39: ...l W C Bad control check LED for steady on 3 Pressure switch input okay but no Trial for Ignition after purge delay A Miswired check PSW terminal voltage 24Vac 10 B Flame sense problem existing flame c...

Page 40: ...GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR OVERHEATING IF YES TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BOOT FROM EXCESSIVE TEMPERA TU...

Page 41: ...EVEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATURES ABOVE 1000 F 538 C CAUSES SHORT TO GROUND CHECK FLAME SIGNAL IN SERIES WITH THE G...

Page 42: ...PPLIANCE HAS BEEN FACTORY TESTED PRIOR TO SHIPMENT HOWEVER IT IS NOT A PLUG IN APPLIANCE AND REQUIRES FIELD ADJUSTMENT AND COMMISSIONING TO ENSURE SAFE AND EFFICIENT OPERATION A QUALIFIED GAS SERVICE...

Page 43: ...M SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS THE THERMOSTAT STRATEGICALY LOCATED YES NO WHAT IS TOTAL LENGTH OF INSTALLED THERMOSTAT WIRE FEET WHAT IS THE GAUGE OF THE THERMOST...

Page 44: ...26 pounds 11 8 kg Each 10 ft 305 cm tube reflector section weighs 82 pounds 37 2 kg INPUT BTUH kW Canada 0 to 4500 USA 0 to 2000 NOMINAL LENGTH FT m OVERALL HEATER LENGTH FT m APPROX NET WEIGHT LBS k...

Page 45: ...22 134 218 224 236 242 332 338 352 358 446 452 468 474 563 569 60 6 104 110 122 134 218 224 236 242 332 338 352 358 446 452 468 474 560 566 584 590 677 683 70 6 104 110 122 134 218 224 236 242 332 338...

Page 46: ...Tube Length L center air intake to end 20 20 7 1 4 247 1 4 628 cm 30 30 3 1 4 363 14 923 cm 40 39 11 1 4 479 14 1217 cm Tube Length L center air intake to end 50 49 7 1 4 595 1 4 1512 cm 60 59 3 1 4 7...

Page 47: ...ss Steel Combustion Tube 1 1 518 60 Stainless Steel Combustion Tube 1 1 518 70 Stainless Steel Combustion Tube 1 2 600 Order TUBE KITPART QUANTITYREQUIRED STAND ALONE PRIMARYTUBE KITS SECONDARYTUBE KI...

Page 48: ...3 DMS JS 0703 DM UHE EIH 200N N Drill Size JS 070N NS M Drill Size JS 070M NS L Drill Size JS 070L NS L Drill Size JS 070L NS 9 32 JS 0728 IN 7 0 mm JS 0770 MM I Drill Size JS 070I NS 17 64 JS 0726 IN...

Page 49: ...ual IM100205 RD APR 2019 RL 02C 28 OPTIONAL ACCESSORIES Flue Vent Terminal 4 wall horizontal 6 wall horizontal JA 0528 XX JA 0529 XX Torctite Coupler c w 2 bolts JA 0516 SW Vent Tee 4 X 4 X 6 2 couple...

Page 50: ...r Kit Flexible Gas Connector Input 130 000 or less JL 0771 XX 1 2 x24 Input 160 000 or more JL 0771 YY 3 4 x36 CANADA Only Supplied in Burner Kit Type 1 Hose Gas Connector to 110 000 Btuh 1 2 x 36 Hos...

Page 51: ...tat 24 Volts F or C selectable Not for use in corrosive or wet environments JS 0569 WR Multiple Heaters per 24V Thermostat Relay Switch One required for each burner after the first burner in a zone 1s...

Page 52: ...0 70 WC 90 000 Mounting bracket is attached to switch JS 0577 UL Blocked Flue Switch 0 74 WC 130 000 JS 0577 YY Blocked Flue Switch 0 90 WC 160 000 JS 0578 UL Blocked Flue Switch 1 03 WC 200 000 11 C...

Page 53: ...switch tubing 26 EQUALIZER PLATE JS 0593 UA Outlet equalizer plate UL 60 NG 60 NG JS 0593 UD Outlet equalizer plate UL 90 NG 90 NG JS 0593 UG Outlet equalizer plate UL 130 NG 130 NG JS 0593 UJ Outlet...

Page 54: ...be 52 TURBULATOR JS 0533 UA Turbulator 2 160 200 x 60 ft see Manual for required length JS 0533 UD Turbulator 3 90 x 30 ft JS 0533 UG Turbulator 6 60 x 20 130 x 40 JS 0533 LG Turbulator 10 160 x 50 ft...

Page 55: ...The heater includes a 24V 120V relay switch Maximum power flow for internal 24V burner components is 21VA The heater must be electrically grounded in accordance with the National Electrical Code AN SI...

Page 56: ...24Vac source of power to the thermostat Multiple heaters per 24Vac thermostat require optional Control Center JM 0303 KT The 120 volt supply to heater powers the 120 24V Transformer and the 120V side...

Page 57: ...ufacturer shall not be liable for any default or delay in performance by its warranty caused by any contingency beyond its control including war government re strictions or restraints strikes fire flo...

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