SCHUNK RSS R1 Translation Of The Original Manual Download Page 11 | Manualshive

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Basic safety notes

03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125

11

2.10 Notes on particular risks

DANGER

Danger from electric voltage!

Touching live parts may result in death.

•

Switch off the power supply before any assembly, adjustment
or maintenance work and secure against being switched on
again.

•

Only qualified electricians should perform electrical installa-
tions.

•

Check if de-energized, ground it and hot-wire.

•

Cover live parts.

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Summary of Contents for RSS R1

Page 1: ...Translation of the original manual RSS R1 W1 Receiver RSS R1 Transmitter RSS W1...

Page 2: ...9125 Edition 03 00 19 04 2017 en SCHUNK GmbH Co KG All rights reserved Dear customer congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top qualit...

Page 3: ...2 9 Disposal 10 2 10 Notes on particular risks 11 3 Technical data 12 3 1 Technical Data RSS R1 12 3 2 Technical Data RSS W1 13 3 3 Technical data snap action switch 13 3 4 Technical Data Battery 14...

Page 4: ...6 1 12 Teaching the limit value teaching threshold 30 6 1 13 Setting the watchdog time 30 6 1 14 Function of the DIP 5 Extension of the reception range during the learning procedure 31 6 1 15 Manual s...

Page 5: ...this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Ap plicable doc...

Page 6: ...g conditions Link Ungebungs und Einsatzbedingungen Parts touching the workpiece and wear parts are not included in the warranty The warranty of the battery is valid for 36 months from the deliv ery da...

Page 7: ...The product is intended for installation in a machine system The applicable guidelines must be observed and complied with The product is intended for industrial use Appropriate use of the product incl...

Page 8: ...age The watchdog time must be set for a period of time suitable for the process Within the range of 868 3 MHz the system does not correspond to the EMC regulation for radio wave penetration immunity A...

Page 9: ...personnel is able to perform the delegated tasks recognize and avoid possible dangers and knows the relevant standards and reg ulations Instructed person Instructed persons were instructed by the ope...

Page 10: ...instructions Observe the current safety accident prevention and environ mental protection regulations regarding the product s applica tion field 2 8 Malfunctions Behavior in case of malfunctions Imme...

Page 11: ...nger from electric voltage Touching live parts may result in death Switch off the power supply before any assembly adjustment or maintenance work and secure against being switched on again Only qualif...

Page 12: ...ing on to DIN track EN50022 Dimensions Assembly drawing Connection method CAGE CLAMP connection 0 08 2 5 mm WAGO multi plug system series 722 Housing material Polycarbonate Ambient temperature C Min M...

Page 13: ...of Grant 08 03 2016 ICC 6601A 03777V2 Date of Grant 08 04 2016 Assembly type Screw connection in the chuck Dimensions mm length width height 63 54 50 Material 42CrMo4V 3 3 Technical data snap action s...

Page 14: ...o con trol its outputs Other radio systems or systems that emit radio signals may inter fere with this transmission path For reasons of availability it must be ensured that no radio emitting systems s...

Page 15: ...n exact conclusion regarding the range here In our experience however a range of at least 3 m can be expected Portable phone at a distance of less than 1 m Range approx 25 cm The distance from the rec...

Page 16: ...3 1 WD watchdog output high signal if radio OK X3 2 LC limit value output high signal if battery OK i e has more than two weeks residual capacity X3 3 DO1 output 1 if DIP 6 DO2 inverted X3 4 DO2 outpu...

Page 17: ...m Version 1 If the system has free digital inputs WD to input 1 This must be high otherwise the radio communica tion is disrupted D02 to input 2 If this is high the pressure is insufficient NOTE Adjus...

Page 18: ...W1 Assembly and Operating Manual en 0889125 Variant 2 If the system only has the pre programmed Spindle release input Circuit diagram Variant 2 Variant 3 If the machine doesn t have any free inputs C...

Page 19: ...e only original spare parts of SCHUNK when replacing spare and wear parts Batteries Batteries are not included in the SCHUNK spare parts kit and must be ordered separately Position of the item numbers...

Page 20: ...on interference and in turn erroneous default statuses Information on the antenna connection Only use suitable antennas e g WAGO 758 910 incl 2 5 m RG174 connection cable and SMA connector see accesso...

Page 21: ...switch which causes the battery to discharge faster If this occurs the switch must be reset 5 3 Checking position of the antenna Observe LED SI The LED signalizes the current quality of the transmiss...

Page 22: ...ignal is received The WD output then signals the down time of the transmission path through 0 VDC The time is preset at approx 30 seconds The preset should be an optimal value for radio system applica...

Page 23: ...rams from the taught in sensor within the monitoring period output is inverted LC BL yellow Off On 0 5 Hz flashing Status of limit alarm battery monitoring MIN detector Value below minimum limit outpu...

Page 24: ...1 3 General discription Block diagram of the receiver A power supply of 12 to 24 V DC is required to operate the wire less receiver It is connected using plug connectors with Cage Clamp connections An...

Page 25: ...chdog time is exceeded the WS LED signals a fault with a continuous light the WD output goes to LOW status The DO1 and DO2 LEDs and outputs directly display the condition of the two channel sensor For...

Page 26: ...am is indicated until the next telegram is received If no new sensor is learned within 15 seconds the switching actuator returns to the active or inactive status ACTIVE In the active status the switch...

Page 27: ...ust watchdog time ON ACTIVE set transmitter ID DIP 3 4 5 OFF ON OFF teaching in with reduced reception range ON teaching in with full reception range 6 OFF ON OFF DI1 is transmitted from the transmitt...

Page 28: ...s List of deleted transmitters These IDs are stored in the RAM for up to 30 minutes The purpose of this is to prevent repeated learning for up to 30 minutes after an incorrect learning followed by del...

Page 29: ...trength Indication and serves as an indicator for the reception field strength of wireless commu nication applications 6 1 10 Setting the limit value for battery monitoring Einst Poti 2 5 V dec 255 li...

Page 30: ...ery monitoring 6 1 13 Setting the watchdog time Einst Poti 2 5 V dec 255 limit value setting 0 0 0 0 50 1 8 127 100 3 6 U N 255 dec batt set up Poti tsystem 1s 8 OFF 35s 8 ON System time setting set u...

Page 31: ...ime of the receiver can thereby be permanently reduced special function of the RCM121DB is not used during this It is therefore imperative to switch the DIP 5 back to OFF after the learning DIP 5 ON 5...

Page 32: ...e the DIP combination The ID bytes 1 2 and 3 are entered in the same way whereby the LC LED illuminates for 10 s at the end adoption ID3 in order to have sufficient time to set the output DIP combinat...

Page 33: ...rew in screws of size M6 in the threaded holes of the screws 10 Pull out the insert 1 using the M6 screws and unscrew the M6 screws Set the switching point through the bore of the piston 3 using a hex...

Page 34: ...e action Battery empty Change the battery Changing the battery 19 Unit contaminated Dismantle the entire unit and check the function of the switch When the piston is actuated the switch will either cl...

Page 35: ...Assembly and Operating Manual en 0889125 35 8 Maintenance and care The system is maintenance free The life span of the transmitter is only limited by the battery in stalled Technical data 12 To replac...

Page 36: ...y 1 8705506 Path control housing 1 2 8705507 Cover 1 3 8704100 Path control piston 1 4 8705508 Cover for battery com partment 1 5 9984844 Snap action switch 1 9 9900140 Compression spring 1 10 9905212...

Page 37: ...5 37 Item ID number Designation Quantity 23 1150481 Flat gasket 1 25 122164 Workpiece bolt 1 42 9988952 Battery bracket 1 43 9988953 Battery 1 70 8705401 Transmission unit 1 71 8704194 Cover 1 72 9982...

Page 38: ...Assembly drawing 38 03 00 RSS R1 W1 Assembly and Operating Manual en 0889125 Wireless receiver RSS R1...

Page 39: ...nal resulting in a radio signal In order to ensure that the radio connection is available a cyclical transmission is required every 10 seconds Note This product was tested and conforms to the limit va...

Page 40: ...nized standards especially DIN EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction EN 13849 1 2008 12 Safety of machines Safety relevant parts of...

Page 41: ...ial Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X...

Page 42: ...4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2...

Page 43: ...quirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixin...

Page 44: ......

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