SCHUNK MPG-plus 10 Assembly And Operating Manual Download

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Translation of the original manual

Assembly and operating manual
MPG-plus

2-finger parallel gripper

Summary of Contents for MPG-plus 10

Page 1: ...Translation of the original manual Assembly and operating manual MPG plus 2 finger parallel gripper...

Page 2: ...erations for the purpose of technical improvement Document number 389216 Version 13 00 24 01 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our fam...

Page 3: ...ges 8 2 4 Spare parts 8 2 5 Gripper fingers 9 2 6 Ambient conditions and operating conditions 9 2 7 Personnel qualification 9 2 8 Personal protective equipment 10 2 9 Notes on safe operation 10 2 10 T...

Page 4: ...ng the flexible position sensor FPS 35 5 3 9 Mounting the object distance sensor OAS 38 5 3 10 Mounting the inductive proximity switch IN 5 39 6 Troubleshooting 41 6 1 Product is not moving 41 6 2 Pro...

Page 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable docume...

Page 6: ...ing force maintenance MPG plus with gripping force maintenance O D gripping AS MPG plus with gripping force maintenance O D gripping AS high temperature V HT MPG plus with gripping force maintenance I...

Page 7: ...395522566 MPG plus 25 5510172 1004432 MPG plus 32 40 5510173 MPG plus 50 64 5510591 1 4 Accessories A wide range of accessories are available for this product For information regarding which accessory...

Page 8: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for...

Page 9: ...not sufficiently qualified the result may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must h...

Page 10: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling...

Page 11: ...until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 12 Disposal Handling of disposal Th...

Page 12: ...evention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Sta...

Page 13: ...ue through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly...

Page 14: ...n can lead to serious injury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual e...

Page 15: ...pping force maintenance While disassembling components can move unexpectedly and cause serious injuries Disassemble the product cautiously Make sure that no residual energy remains in the system WARNI...

Page 16: ...x pressure bar without gripping force maintenance with gripping force maintenance 6 8 0 6 5 More technical data is included in the catalog data sheet Whichever is the latest version Ambient conditions...

Page 17: ...sembly and operating manual en 389216 17 4 Design and description 4 1 Configuration 2 finger parallel gripper 1 Housing 2 Main air connections 3 Base jaws 4 2 Description 2 finger parallel gripper wit...

Page 18: ...nt of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be without jerks and bounce You must therefore implement sufficient reduction and or damping Observe th...

Page 19: ...nnect compressed air lines to the main air connections A and B Screw in air connections plug connections OR Screw on throttle valve in order to be able to perform sufficient throttling and or damping...

Page 20: ...apply to the whole mounting surface to which the product is mounted Requirements for evenness of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0 05 Connections...

Page 21: ...cating surface mm 2 2 3 1 4 6 6 9 8 9 8 9 10 4 10 4 3 Centering sleeve 2 2 5 3 4 5 6 6 8 8 Side C 5 Mounting screw M 1 6 M2 M 2 5 M3 M3 M4 M4 Mounting screw according to standard DIN EN ISO 4762 Max s...

Page 22: ...free direct connection 3 Product 4 O ring 5 Attachment Item Mounting MPG plus 10 12 16 20 25 32 40 50 64 1 Thread in the main air connections M3 M3 M5 M5 M5 M5 Max depth of engagement mm 3 3 4 5 5 5...

Page 23: ...ed in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 5 3 1 Overview of sensors Designat...

Page 24: ...r jaw X 10 mm 10 of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 20 1 4 mm 5 3 3 Mounting programmable magnetic switch MMS PI2 CAUTION Risk of damage to the sensor...

Page 25: ...2 IS 1 7 MPG plus 50 IS 14 8 5 3 3 2 Size MPG plus 25 AS For the variant O D gripping AS of the size 25 a special bracket must be mounted Remove the standard bracket Fasten the special bracket Tighten...

Page 26: ...the sensor 2 into the slot up to the stop OR If there is no slot nut 1 move the sensor 2 into the slot and adjust it to distance L3 see table adjustment dimensions Fasten the senor using a threaded p...

Page 27: ...PG plus 25 64 a spacer sleeve is also used to monitor the Part gripped position For sizes MPG plus 10 20 it is not possible to monitor the Part gripped position For monitoring opened or closed secure...

Page 28: ...er open Gripper closed Part gripped Gripper open Gripper closed Part gripped Bring gripper into the position in which it is to be set Slide sensor 3 into the holder 4 and set a distance of 0 2 mm to t...

Page 29: ...o to the bracket up to the stop Tighten the screws at the bracket Fasten the senor using a threaded pin Tightening torque 10 Ncm Check the protrusion of sensor L1 see table adjustment dimension Adjust...

Page 30: ...ions Slide sensor 2 to the stop in the groove OR If no T nut 1 is available slide the sensor 2 into the groove and adjust distance L3 see table Setting dimensions Secure the sensor using the set screw...

Page 31: ...the bracket up to the stop Tighten the screws at the bracket Fasten the senor using a threaded pin Tightening torque 10 Ncm Check the protrusion of sensor L1 see table adjustment dimension Adjust the...

Page 32: ...the sensor 2 into the slot up to the stop OR If there is no slot nut 1 move the sensor 2 into the slot and adjust it to distance L3 see table adjustment dimensions Fasten the senor using a threaded pi...

Page 33: ...25 50 For these sizes there is a bracket in vertical direction mounted standardly If the sensor in horizontal direction is needed turn and fasten the bracket Move the sensor into the bracket up to th...

Page 34: ...plus 50 IS 2 13 5 3 7 2 Size MPG plus 64 For this size there is no bracket necessary Depending on the desired installation position the sensor is fastened in the vertical or horizontal slot of the gri...

Page 35: ...f a control unit output and one of the following sensors MMS 22 A 5V FPS S 13 In order to operate the sensor special housing variants of the gripper are required for the sizes MPG plus 20 32 For the s...

Page 36: ...e circular elevation 1 in the recess in the housing 2 Secure sensor with screws 4 Tightening torque 10 Ncm Connect the torque sensor system controller and adjust the sensor see the Assembly and Operat...

Page 37: ...agnets are facing the sensor surface Connect the torque sensor system controller and adjust the sensor see the Assembly and Operating Manual for the sensor Size MPG plus 64 For this size a holder must...

Page 38: ...urface Connect the torque sensor system controller and adjust the sensor see the Assembly and Operating Manual for the sensor 5 3 9 Mounting the object distance sensor OAS Fix sensor 1 with screws 2 a...

Page 39: ...name plate Fasten the holder 1 Until 12 2015 Remove screw 2 and cover 3 From 1 2016 up to now Remove screw 2 spacer and cover 3 MPG plus 20 40 Fasten switching lug 4 to a base jaw 5 MPG plus 50 64 to...

Page 40: ...ripper into the required position Move the sensor into the direction of the switching lug until it switches Then push the sensor further into the direction of the switching lug by 0 2 mm Tighten the s...

Page 41: ...trol valve Component part defective Replace component or send it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and...

Page 42: ...ncing and hitting Check compressed air lines Inner diameters of compressed air lines are of sufficient size in relation to compressed air consumption Keep compressed air lines between the product and...

Page 43: ...we recommend to have the module serviced and the seals replaced by SCHUNK 7 2 Maintenance and lubrication intervals CAUTION Material damage due to hardening lubricants Lubricants harden more quickly...

Page 44: ...le the product Clean all parts thoroughly check for damage and wear Oil or grease external steel parts Disassemble the product Treat all grease areas with lubricant Lubricants Lubrication points basic...

Page 45: ...5 1 Sizes 10 12 Assembly of sizes 10 12 variant without maintenance of gripping force 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 2 Posi...

Page 46: ...AS I D gripping version AS Version without maintenance of gripping force Assembly of sizes 16 20 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered complet...

Page 47: ...S Version without maintenance of gripping force I D gripping version AS Assembly of sizes 25 50 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered complete...

Page 48: ...ersion AS I D gripping version AS Version without maintenance of gripping force Assembly of size 64 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comp...

Page 49: ...ripper MPG plus pneumatic ID number 0305481 0305547 0340006 0340007 39305481 39305543 The partly completed machine may not be put into operation until conformity of the machine into which the partly c...

Page 50: ...em Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3...

Page 51: ...sks of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interl...

Page 52: ...ion from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosme...

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