Schulte FX-520 Operator'S Manual Download Page 7

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SAFETY SECTION .................................................................................................................1-1

INTRODUCTION SECTION ....................................................................................................2-1

Equipment Specifications  ..................................................................................................................................... 2-3
KEY OPERATION POINTS  .................................................................................................................................. 2-4
Operating Noise Level/Sound Pressure  ............................................................................................................... 2-4

ASSEMBLY SECTION ...........................................................................................................3-1

OPERATION SECTION ..........................................................................................................4-1

Summary of Contents for FX-520

Page 1: ...ERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com sve 0 00 FX 520 SERIES 2 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax ...

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Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model ____________________________Serial Number ____________________________ Date Purchased ___________________________Dealer Salesperson _________________________ Dealership Name _________________________ Dealership Locat...

Page 5: ...ating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with ...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ...scription 1 18 Federal Laws and Regulations 1 27 INTRODUCTION SECTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 ASSEMBLY SECTION 3 1 GENERAL INFORMATION 3 2 HYDRAULIC CIRCUITS 3 2 Wing System 3 2 Phasing System 3 3 Hydraulic Phasing Cylinders 3 3 Rephasing Groove 3 4 Driveline Shield Chains 3 5 Precision Clevis C000 360 3 5 WHEEL STANDARDS 3...

Page 8: ...tarting the Tractor 4 29 Brake and Differential Lock Setting 4 29 Operating the Cutter Wings 4 30 Transport Position 4 31 Operating Position 4 31 DRIVING THE TRACTOR AND IMPLEMENT 4 32 Crossing Ditches and Steep Inclines 4 33 OPERATING THE TRACTOR AND IMPLEMENT 4 34 Foreign Debris Hazards 4 35 Bystanders Passersby Precautions 4 35 Engaging the Power Take Off PTO 4 36 PTO RPM and Ground Speed 4 37 ...

Page 9: ...llation 5 11 SLIP CLUTCHES 5 12 Disassembly 5 12 Reassembly 5 13 HUBS SPINDLES 5 15 Greasing and Installation 5 15 HYDRAULIC HOSES 5 18 SHEAR BOLTS 5 20 CV Tractor Shaft Black Shield 5 20 Equal Angle Shaft 5 20 Storage 5 20 PROPER TORQUE FOR FASTENERS 5 21 NUTS BOLTS 5 22 ...

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Page 11: ...Safety Section 1 1 2016 Alamo Group Inc SAFETY SECTION ...

Page 12: ... situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machin...

Page 13: ...ration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for t...

Page 14: ... mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS...

Page 15: ...SH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will st...

Page 16: ...ty 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in ...

Page 17: ...lades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades...

Page 18: ...LY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts ...

Page 19: ...issing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping ...

Page 20: ...TOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proceedi...

Page 21: ...cting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY fr...

Page 22: ... of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into bur...

Page 23: ...ort for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IM...

Page 24: ...ng on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mowe...

Page 25: ...ake yourself aware of any area underwater or underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before traveling on public roadways STL 7 To prevent tipping of Implement when stored in folded position use carrying...

Page 26: ...SAFETY FX 520 06 16 Safety Section 1 16 2016 Alamo Group Inc SAFETY Decal Location ...

Page 27: ...ard Rotary Cutters 21 226 437 9 DANGER Chain Guard Missing 22 226 438 1 WARNING Multi Hazard Hydraulic Towing 23 226 441 1 DANGER Multi Hazard 1000 RPM Units 24 226 442 2 DANGER If Guard Missing Do Not Operate 25 226 443 2 DANGER Stay Clear of Wings 26 226 444 1 WARNING Use Genuine Schulte Parts 27 226 446 6 DANGER Guard Missing Cone 28 226 447 1 IMPORTANT Shear Bolt Breakage 29 226 448 1 IMPORTAN...

Page 28: ...SAFETY FX 520 06 16 Safety Section 1 18 2016 Alamo Group Inc SAFETY Decal Description ...

Page 29: ...SAFETY FX 520 06 16 Safety Section 1 19 2016 Alamo Group Inc SAFETY ...

Page 30: ...SAFETY FX 520 06 16 Safety Section 1 20 2016 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX 520 06 16 Safety Section 1 21 2016 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX 520 06 16 Safety Section 1 22 2016 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX 520 06 16 Safety Section 1 23 2016 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX 520 06 16 Safety Section 1 24 2016 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FX 520 06 16 Safety Section 1 25 2016 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FX 520 06 16 Safety Section 1 26 2016 Alamo Group Inc SAFETY ...

Page 37: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

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Page 39: ...Introduction Section 2 1 2016 Alamo Group Inc INTRODUCTION SECTION ...

Page 40: ...ective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the...

Page 41: ...ce the shock of impact when a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Equipment Specifications Cutting Width 240 6 10 m Blade Tip Speed Transport Width 104 2 64 m 1000 PTO Overall Width 247 6 2 m Center 16000 FPM 4900 MPM Overall Length 242 6 15 m Cutting Height 2 17 5 51 445 ...

Page 42: ...cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Corn yield of 180 bu per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph To maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings a minimum PTO horsepower of 115 is recommended If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE WIN...

Page 43: ...gricultural and Government Use Structural Warranty is 1 years from the date of purchase Component is 1 year from the date of purchase Components include hydraulics hubs spindles blade carriers and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubric...

Page 44: ...l of the manufacturer Any goods which have sustained damage or deterioration due to encounters with foreign objects for which the product is not intended inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not l...

Page 45: ...er Buhs Service Manager Phone 306 287 4453 Email gvenderbuhs schulte ca Tracy Zentner Warranty Administration Phone 306 287 4492 Email tzentner schulte ca Don Willenborg Quality Assurance Manager Phone 306 287 4479 Email dwillenborg schulte ca Schulte reserves the right to change and modify this warranty policy at any time ...

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Page 47: ...Assembly Section 3 1 2016 Alamo Group Inc ASSEMBLY SECTION ...

Page 48: ...machine refer to the parts manual for details of their general arrangement and the fasteners to install them Check that all tires are inflated to proper specifications Refer to Maintenance section of this manual for required tire pressures HYDRAULIC CIRCUITS Wing System If the rotary cutter has been supplied to you already assembled it is possible that the wing lift hydraulic cylinders are not com...

Page 49: ...lic Phasing Cylinders A hydraulic phasing cylinder system works by synchronizing the operation of a number of hydraulic cylinders so that they extend and retract at exactly the same rate This allows a multi section machine such as a rotary cutter to be raised and lowered evenly across its width Because a hydraulic cylinder has a cylinder rod attached to the piston the effective area on the rod sid...

Page 50: ...linder in the set Since these grooves are quite small it will often take a number of minutes for oil to completely circulate through the set of cylinders On initial startup of a phasing cylinder system it may take a number of minutes to force oil through the system and purge out any air in the hydraulic lines During normal operation small amounts of oil may leak past piston seals causing cylinders...

Page 51: ... be regularly greased and checked that they rotate freely on the driveline Refer to the Lubrication Section for greasing intervals Precision Clevis C000 360 Adjust the opening of the precision clevis by shimming the wear plate with the spacers Remove the two 5 8 bolts and lockwashers and stack the spacers between the wear plate and the hitch block until the opening measures less than 1 8 taller th...

Page 52: ...sible Tire Spacing For Row Crop The FX 520 has adjustable wheel standards so it can accommodate a variety of row spacing Before adjusting any wheel arms ensure the cutter is safely blocked up so that the weight is off the wheel arm you intend to adjust To adjust the wheel arm 2 along the wheel standards 3 loosen the retaining tabs 1 then slide the wheel arm to its required position Retighten the r...

Page 53: ...seven pin plug and wiring harness is pre wired with the 80 2m leg to attach the right hand light assembly and the 120 3m leg to attach to the left hand light assembly The wiring harness is fed into the right tube along side the tension rod and exits the rear of the tube Using the cable ties secure the wiring harness to the rear hydraulic hoses to properly route the harness to the left and right li...

Page 54: ...ASSEMBLY FX 520 06 16 Assembly Section 3 8 2016 Alamo Group Inc ASSEMBLY STANDARD BLADE ROTATION ...

Page 55: ...Operation Section 4 1 2016 Alamo Group Inc OPERATION SECTION ...

Page 56: ...gn materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarit...

Page 57: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating c...

Page 58: ... 20 weight on front axle Power Take Off 1000 RPM 21 spline 1 3 8 diameter output shaft 1000 RPM 20 spline 1 3 4 diameter output shaft 2 1 ROPS and Seat Belt The tractor must be equipped with a Factory Cab and seat belt to protect the operator from falling from the tractor and being crushed or run over by the tractor and or implement resulting in serious injury or death Only operate the tractor whi...

Page 59: ...3 4 20 spline cutters Incorrect drawbar length will change angle of driveline causing possible damage to constant velocity joint Do not use PTO adaptors PTO adaptors will invalidate your warranty See your tractors operator s manual for drawbar adjustment procedures BE SURE THAT THE TRACTOR PTO SPEED IS 1000 RPM MATCHES THE ROTARY CUTTER GEARBOX SPEED 2 5 Tractor Hydraulics The tractor operating th...

Page 60: ...the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor P...

Page 61: ...Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never all...

Page 62: ...ocate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic re...

Page 63: ...h clevis level while connecting to the tractor drawbar 3 Board the tractor and start the engine Back the tractor to the cutter aligning the drawbar hitch hole with the cutter tongue clevis Turn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the Cutter insert the hitch pin through the drawbar and tongue clevis Once the pin is inserted attac...

Page 64: ...ety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support Af...

Page 65: ...fter connecting the hydraulic lines to the tractor adjust the hoses in the hose organizers to allow sufficient slack for turning Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport pins to lower the cutter wings Hydraulic cylin...

Page 66: ...g lift cylinders are not fully retracted or properly filled with oil 5 Place the lock pins in their storage location and secure the lynch pins 6 SETTING THE CUTTER Properly setting the cutting height is essential for efficient and safe operation A properly set cutter will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain ...

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Page 68: ... tractor are secured in position 2 To set the wing section height adjust the 1 1 4 threaded rod on the wing adjustment assembly to level the wings of the cutter with the center section 3 To raise or lower wing back off nut A first then adjust nut B Retighten nut A and lock washer after adjustment To lower the wing retract the threaded rod To raise the wing extend the threaded rod 4 After the wings...

Page 69: ... is important that the clamping cone is securely seated into the groove of the PTO shaft and properly tightened A driveline not attached correctly to the Tractor PTO shaft could slip off and result in personal injury and damage to the cutter 7 1 Driveline Length Check When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position th...

Page 70: ...eline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Pl...

Page 71: ... hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum differ...

Page 72: ...erforming service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all mo...

Page 73: ...ecommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil lev...

Page 74: ... illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure at...

Page 75: ...tch key Part Number 227 002 provided to turn the lock counter clockwise releasing the latch The Schulte latch key comes in place from the factory and can be stored in the Operators Manual storage canister Firmly close the main shield to engage the automatic lock OPS R 0110 Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling ben...

Page 76: ...il leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0106 Ensure that the implement is equipped and secured with transport pins Check the condition of the wing hinge pins Check the condition of the cutter axle suspension Inspect impleme...

Page 77: ...OPERATION FX 520 06 16 Operation Section 4 23 2016 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 78: ...ent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface...

Page 79: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replac...

Page 80: ...t of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seat...

Page 81: ...ty decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Dri...

Page 82: ...d brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tr...

Page 83: ...cked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND MOWING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your spee...

Page 84: ...while mowing to allow the cutter to follow the contour of uneven terrain and to prevent the wings from creeping up When the Wings are folded for transport the center of gravity is raised and the possibility of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in s...

Page 85: ...erturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 9 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket...

Page 86: ... of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the implement when turning especially if the wings are lowered To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing...

Page 87: ...amage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When contronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over co...

Page 88: ... the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debr...

Page 89: ...actor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor ...

Page 90: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine sp...

Page 91: ... density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its f...

Page 92: ...drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Ne...

Page 93: ... no damage to the mower or driveline Stay alert and watch for trees power lines posts signs and all other overhead and ground obstructions while you are mowing Use extreme care to avoid hitting these types of obstructions When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades f...

Page 94: ...ng to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal o...

Page 95: ...ower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 Never unhitch without using the To...

Page 96: ...l by rotating the jack mount Loosen the top bolt and remove the bottom one Reinsert the bolt when the one of the rows of teeth line up with a hole on the hitch frame Tighten both bolts Lower the parking jack and raise the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack Also make sure that the jack foot is securely resting at ground leve...

Page 97: ...t pins Retract the center cylinder completely Retracting the cylinder rods will prevent rusting ensure that the cylinders are full of oil and relieve pressure in the hydraulic circuit If the cylinder rods are not retracted smear grease over exposed rods 4 Apply grease to exposed threaded adjustment screws These include the cylinder depth stop collar and the frame leveling rod 5 Install the hitch j...

Page 98: ...d retract the wing lift cylinders to pull the wings into transport position Transport lock pins are provided for the main lift and wing lift hydraulic cylinders When these pins are inserted in their respective holes they prevent the wings or center frame from dropping due to a hydraulic cylinder or hose failure Never allow children to play on or around Tractor or Implement Children can slip or fal...

Page 99: ...o the lock up holes in lock tubes and secure with lynch pin If the holes do not line up the cylinders are not fully retracted 5 Retract the main lift cylinders to bring wing tires within 3 meter transport width The slot on the center section allows the wing cylinders to retract pulling the tires inward NOTE Depending on the cut height the depth stop on the center section may have to be adjusted to...

Page 100: ...y of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brak...

Page 101: ...r frequent long distance towing However they are not puncture proof and are not recommended for mowing brushy areas or other conditions that could damage tires All tires will generate heat during transport some more than others depending upon tire construction The amount of heat being generated by a tire depends on the speed of travel and the load on the tire The amount of heat build up in that ti...

Page 102: ...ight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your ope...

Page 103: ...uce speed if other vehicles or pedestrians are in the area Keep on the look out for low overhead structures or power lines Also keep in mind that the unit is larger than normal cutters and your speed should be reduced to keep the implement from swaying from side to side Damage to the implement and serious injury or death can occur Make sure that all tractor flashing warning lights headlights and b...

Page 104: ...down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as th...

Page 105: ...ered spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with NLGI 000 lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improper...

Page 106: ...actor tires push grass down Adjust your tractor wheel spacing Refer to Operation section Damaged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front of Mo...

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Page 108: ...adder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement f...

Page 109: ...and guards in place and in good condition Lubrication Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cuttersh...

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Page 111: ...d drain out oil 4 Reinstall the drain plug and blade carrier 5 Remove the vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 4 1 liters 4 33 qt Do not screw in dipstick when check ing oil level 7 Reinstall vent plug dipstick Dispose of old oil in accordance with the local regulations Replace oil in gearboxes after the first 50 hours of ope...

Page 112: ... the factory and can be stored in the Operators Manual storage canister 3 Park unit on a level surface 4 Remove drain plug and drain out oil 5 Reinstall drain plug 6 Remove vent plug dipstick 7 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 2 7 litres 2 85 qt Do not screw dipstick when checking oil level 8 Reinstall vent plug and level plug 9 Dispose of ol...

Page 113: ...chart for the oil viscosity recommendations NOTE Use SAE 80 90 Gear Oil DRIVELINES Grease Schedule Grease should meet the following recommendations Type of Grease A good quality NLGI 2 EP grease lithium soap base should be used For heavy duty applications a compatible grease with 3 to 5 molybdenumdisulfide additive may be used IMPORTANT Before attaching the driveline clean and grease the tractor P...

Page 114: ...he driveline shielding is not damaged and rotates freely on the driveline If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter or tractor may occur Universal Joint Assemblies Tractor Shaft Equal Angle Hitch Cross Journals 2 3 pumps every 50 hours Lubricate until grease purges from underneath all four needle bearing caps Shield R...

Page 115: ...ast once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter o...

Page 116: ... disengaged PTO input shaft removed and the cutter blocked in the raised position Mnt R 0003 Blade Installation When installing blades use new blade bolts and blade nuts Always replace blades in matched sets A 1 5 8 socket can be used to torque blade bolts to 600 foot pounds dry assembly You will need at least 3 feet of leverage to be able to do this Check blade bolt torque after the first 10 hour...

Page 117: ...an be inserted To aid in alignment mark a line on the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade carrier until the slots are parallel to the mark The pan may need to be spun 180 so the splines match A 2 1 16 socket can be used to torque the M36 nut to 600 ft lbs 814 Nm dry assembly Strike the carrier on the hub several times with a heavy hammer to seat the hub U...

Page 118: ...te supplier so they should not be adjusted by the dealer or end user After an extended period 4 to 6 months of not being used the clutches should be taken apart to ensure all parts are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressively t...

Page 119: ...Inspect the thickness of the friction linings and replace them if they are less than 2 5 mm in thickness new friction linings are 3 2 mm thick Reassembly 1 Install the bushing 3 in the flange yoke 2 Ensure it seats fully 2 Reassemble the clutch as shown in the diagram Figure Mnt R 0292 Be careful not to contaminate any of the internal parts of the clutch with grease or oil from hands or tools duri...

Page 120: ... Clutch Gauge fits snugly all around the clutch Do not over tighten so the gauge is loose Back off the nuts if necessary A snug fit will ensure the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value as the clutch slips during operation Care sho...

Page 121: ... Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 7 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 8 Smear grease on both races 9 Install the large bearing into the back of the hub and rotate the bearing several times 10 Install the du...

Page 122: ...p with hole in axle If notch will not line up back off nut to next notch 2 Put the cotter pin in the axle hole Before bending the cotter pin spin the hub The hub should free wheel from 1 to 2 full turns 3 If the hub spins the right amount finish installing the cotter pin by bending the ends 4 Coat the inside of the dust cap with a thin coat of grease by using your finger Then install on hub using ...

Page 123: ...ansport some more than others depending upon tire construction The amount of heat being generated by a tire depends on the speed of travel and the load on the tire The amount of heat build up in that tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they ...

Page 124: ...st MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSUR...

Page 125: ...ieved 10 Slowly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Install ...

Page 126: ...ggested storage procedures Clean any dirt or debris off the mower deck 1 Scrape any accumulated cuttings off the under side of the deck Coat the deck underside and any other exposed metal surfaces with oil to prevent rusting 2 If the mower is left unused for an extended period of time install the transport pins Disconnect the hydraulic cylinders at the rod end and retract the rods for storage Retr...

Page 127: ...period of time it is recommended the driveline be removed from the machine and stored inside When connecting the cutter to the tractor ensure the PTO support is swung down and out of the way PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque exce...

Page 128: ...ns roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry asse...

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Page 146: ...leccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular gara...

Page 147: ...sde la tierra ASEGÚRESE de estar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes solventes limpiadores y otros agentes químicos NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o c...

Page 148: ... visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material co...

Page 149: ...icar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor N...

Page 150: ...ma QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las man...

Page 151: ...A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionamien...

Page 152: ...se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamblaj...

Page 153: ...ÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloque ...

Page 154: ...les de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSP...

Page 155: ...ar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a una altura intermedia INSPECCIONE y quite el residuo restante PASE LA CORTADORA a la altura final PROTECCIÓN CONTRA OBJETOS ARROJADOS DE LA CORTADORA MANTENGA todos los protectores contra objetos arrojados en su lug...

Page 156: ...or y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo...

Page 157: ... equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y ...

Page 158: ...E OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELOC...

Page 159: ... producir al operar este equipo Indica una situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos específic...

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Page 162: ...uerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ex...

Page 163: ...______ Dirección del solicitante ________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor __________________ Nombre del distribuidor ____________...

Page 164: ...una pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y s...

Page 165: ...do y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su...

Page 166: ...TA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Seguridad que s...

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Schulte FX-520, Operator'S Manual

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