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3

AZM150

Operating instructions

Solenoid interlock

EN

Emergency exit (Ordering suffix -T)

(Fitting and actuation only from within the hazardous area)

To activate the emergency exit of version T, turn the red lever 90  in 

the direction of the arrow as far as it will go. In this position, the safety 

guard can be opened. The blocked position is cancelled by turning the 

lever in the opposite direction. In unlocked position, the safety guard is 

protected against unintentional closing.

Emergency release / Emergency exit 

Locked

Unlocked

The user must evaluate and design the safety chain in 

accordance with the relevant standards and the required 

safety level.

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards.

2.4  Technical Data

Standards:

 

EN 60947-5-1, EN ISO 14119

Enclosure:

 

glass-fibre reinforced thermoplastic, self-extinguishing

Actuator and locking bolt:

 

stainless steel 1.4301

Contact material:

 Silver

Coding level according to EN ISO 14119: 

  

- Standard coding version: 

low

 

- Individual coding version: 

high

Degree of protection:

 

IP65, IP67

Insulation protection class: 

II, 

P

Overvoltage category: 

 II 

Degree of pollution:

 2

Contact type:

 

Change-over contact with double break type Zb,  

with galvanically separated contact bridges

Switching system:

 

B

 acc. EN 60947-5-1 slow action, NC contact with 

positive break

Positive break travel (unlocked):

 

5 mm

Positive break force (unlocked):

 

10 N for each NC contact fitted

Connection:

 

screw terminals

Cable type:

 flexible

Max. cable section:

 

0.25 mm² … 1.5 mm² 

(incl. conductor ferrules without plastic collar)

Cable entry: 

3x M20

Holding force F

max

:

 

1,950 N

Holding force F

Zh

:

 

1,500 N

Latching force:

 

50 N

Actuating speed:

 

0.3 m/s 

Actuating frequency:

 

max. 1,000 operations/h

Mechanical life:

 

1,000,000 operations

Ambient temperature:

 

-25 °C … +55 °C

Storage temperature: 

 

 

–40 °C … +85 °C 

Relative humidity:

 

max. 93 %,  

non condensing, non icing

Electrical data: 

Utilisation category:

 

AC-15, DC-13 

- Rated operating current/voltage I

e

/U

e

:

 

4 A / 230 VAC  

4 A / 24 VDC 

Rated impulse withstand voltage U

imp

:

 

4 kV

Rated insulation voltage U

i

300 V 

Thermal test current I

the

5 A 

Max. fuse rating:

 

6 A gG

Required rated short-circuit current:

 

1,000 A

Rated control voltage U

s

:

 

24 VDC 

110 VAC 

230 VAC

Electrical data – Magnet control:  

Magnet switch-on time:

 100%

Power consumption:

 

max. 8.5 W

Accepted test pulse duration on input signal:

 

≤ 5.0 ms

 

- With test pulse interval of: 

≥ 50 ms

2.5  Safety classification of the interlocking function

Standards: 

EN ISO 13849-1

Envisaged structure: 

 

- Basically: 

applicable up to Cat. 1 / PL c 

-  With 2-channel usage and  

 

fault exclusion mechanism*: 

applicable up to Cat. 3 / PL d  

with suitable logic unit

B

10D

 NC contact: 

2,000,000

B

10D

 NO contact at 10% ohmic contact load: 

1,000,000

Mission time: 

20 years

* If a fault exclusion to the 1-channel mechanics is authorised.

MTTF

B

d x

x

h

s/h

3600

D

10D

op

op

op

n

0,1 x n

op

t

cycle

(Determined values can vary depending on the application-specific 

parameters h

op

, d

op

 and t

cycle

 as well as the load.)

If multiple safety components are wired in series, the Performance 

Level to EN ISO 13849-1 will be reduced due to the restricted error 

detection under certain circumstances.

2.6  Safety classification of the interlock function

If the device is used as an interlock for personal safety, a safety 

classification of the guard locking function is required. 

When classifying the interlock function, a distinction must be made 

between monitoring of the interlock function (locking function) and 

controlling the unlocking function.

The following safety classification of the unlocking function is based on 

the application of the principle of safety energy disconnection for the 

solenoid supply.

The classification of the unlocking function is only valid for 

devices with monitored guard locking function and in the 

power to unlock version (see ordering code). 

A fault exclusion for the guard locking function can be assumed by an 

external safety energy disconnection.

In this case, the guard locking function does not have an effect on the 

failure probability of the unlock function.

Summary of Contents for AZM150

Page 1: ...exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all pre...

Page 2: ...pose The solenoid interlock has been designed to prevent in conjunction with the control part of a machine movable safety guards from being opened before hazardous conditions have been eliminated The AZM150 solenoid interlocks with individual coding offer a higher protection against tampering and remain off when the guard system is unlocked or open Interlocks with power to lock principle may only ...

Page 3: ...on category AC 15 DC 13 Rated operating current voltage Ie Ue 4 A 230 VAC 4 A 24 VDC Rated impulse withstand voltage Uimp 4 kV Rated insulation voltage Ui 300 V Thermal test current Ithe 5 A Max fuse rating 6 A gG Required rated short circuit current 1 000 A Rated control voltage Us 24 VDC 110 VAC 230 VAC Electrical data Magnet control Magnet switch on time 100 Power consumption max 8 5 W Accepted...

Page 4: ...gs must be sealed with slot sealing plugs Detailed information on actuators with standard coding not included in delivery AZM150 B1 AZM150 B5 and AZM150 B6 and their mounting can be found in the actuator operating instructions The insertion funnel on the head of the interlock allows insertion of a flexible actuator with an axial offset of 1 and a height offset of 1 The actuator must be inserted in...

Page 5: ...ting or welding the insertion depth of the actuator is not modified There are different actuator types available The actuators AZM150 B1 and AZM150 B5 are preferably used for sliding and removable safety guards For hinged guards the AZM150 B6L or AZM150 B6R actuator When the switch is fitted on a hinged safety guard please ensure that the point of rotation is located within the range of the upper ...

Page 6: ...ectrical connection 4 1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de energised condition If the risk analysis indicates the use of a monitored interlock they are to be connected in the safety circuit with the contacts indicated with the symbol Appropriate cable glands with a suitable degree of protection are to be u...

Page 7: ...3 3 4 4 11 5 Set up and maintenance 5 1 Functional testing The safety function of the safety components must be tested The following conditions must be previously checked and met 1 Fitting of the solenoid interlock and the actuator 2 Check the integrity of the cable entry and connections 3 Check the switch enclosure for damage 4 Check that both the cover side and rear manual releases are in the st...

Page 8: ...Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards EN 60947 5 1 2017 EN ISO 14119 2013 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Shanghai April 1 2021 Authorised signature Michele Seassaro Managing Director EU Declaration of conformity Original...

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