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Schmalz VacuMaster Window, Operating Instructions Manual

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Schmalz VacuMaster Window Operating Instructions Manual Download Page 14

 

 

PRODUCT DESCRIPTION 

30.30.01.00127/03 

www.schmalz.com 

EN   | 14 

2  Product Description 

  Description of the VacuMaster Window 

2.1

V

ACU

M

ASTER 

W

INDOW

 

 

 

Item  Description 

 

Item  Description 

1 

Suspension eye 

 

9 

Vacuum filter 

2 

Vacuum gauge (manometer)

 

 

10 

Manual slide valve 

3 

Motor protection switch  

 

11 

Control handle 

4 

Vacuum pump 

 

12 

Suction plate 

5 

Basic module 

 

14 

Warning device 

(in the control box)

 

6 

Main beam 

 

15 

Non-return valve 

7 

Snap bolt for beam  

 

16 

Catch control lever 

8 

Holder for control box 

 

 

 

The items in 

bold print

 have safety functions!

 

Summary of Contents for VacuMaster Window

Page 1: ...www schmalz com Ergonomic Handling Solutions EN Operating Instructions VacuMaster Window 30 30 01 00127 03 10 2018...

Page 2: ...Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to o...

Page 3: ...Description of the VacuMaster Window Comfort 16 2 2 Comfort controls 17 2 2 1 Type plate 18 2 3 Vacuum generation 18 2 4 Rotate function 19 2 5 Suction plates 19 2 6 Safety features 19 2 7 Accessorie...

Page 4: ...ng loads 32 6 7 Rotating loads on a horizontal axis 33 6 8 Depositing loads 34 6 9 Parking the lifting device 34 6 10 7 Storage 35 8 Troubleshooting 36 9 Maintenance 38 General notes 38 9 1 Vacuum pum...

Page 5: ...This warning informs the user of a risk that could result in death or serious injury if it is not avoided WARNING Type and source of danger Consequence Remedial action Caution This warning informs th...

Page 6: ...ectrical voltage Flying debris Hand injury Crushing injury warning Suspended load Fall hazard Vacuum Hearing damage Falling parts Hot surfaces Mandatory symbol 1 3 Explanation of the mandatory symbols...

Page 7: ...is in an idle depressurized state When work is performed on the lifting device the operator must ensure that access to the crane is restricted such that no movement can occur Only qualified specialist...

Page 8: ...location of use must be observed Check with the competent authorities for more information The safety instructions in these operating instructions do not replace these laws and regulations but are to...

Page 9: ...ans Work on electronic equipment must be carried out by qualified electrical specialists only Qualified personnel is defined as an employee who has received technical training and has the knowledge an...

Page 10: ...orized persons from switching the lifting device on and off with a padlock on the main or motor protection switch Installation location workplace requirements 1 7 Installation location requirements Th...

Page 11: ...in perfect working order and have the necessary specifications for the particular load DANGER Danger due to falling objects These can result in death or serious injury If loads are lifted higher than...

Page 12: ...tion when horizontal travel is stopped It is not possible to watch monitor both the transport path and the load at the same time In the event that the load falls the danger zone depends greatly on the...

Page 13: ...n Keep your distance from the pump Observe a cooling time of 60 minutes before performing any work in the vicinity of the pump CAUTION Risk of eye injury All vacuum generators generate an exhaust air...

Page 14: ...escription 1 Suspension eye 9 Vacuum filter 2 Vacuum gauge manometer 10 Manual slide valve 3 Motor protection switch 11 Control handle 4 Vacuum pump 12 Suction plate 5 Basic module 14 Warning device i...

Page 15: ...ft Release the load against spring tension To move the manual slide valve into the Pick up load or release load position the locking button must be pressed When the locking button is pressed the valve...

Page 16: ...perating panel 4 Vacuum pump 14 Warning device in the control box 5 Basic module 15 Non return valve 6 Main beam 16 Catch control lever 7 Snap bolt for beam 17 Magnetic valve 9 Vacuum filter 18 Swivel...

Page 17: ...ion 1 Vacuum ON GREEN Suction is applied to the load 2 Chain hoist UP Chain hoist travels upwards two speeds 3 Chain hoist DOWN Chain hoist travels downwards two speeds 4 Release RED Releases the load...

Page 18: ...plate contains the following information The device weight indicated on the type plate must be taken into account when using the device on a hoist e g crane chain hoist etc Additional device specific...

Page 19: ...table to be lifted with this device Optional suction pad disconnectors SA ABSC enable individual suction plates to be switched on and off Suction plates not used to pick up the load must be switched o...

Page 20: ...nge 0 C to 40 C Noise DIN 45 635 dB A 61 61 See the pump operating instructions for additional technical data for the pump 3 1 1 2 Max permitted loads VM 200 2 VM 300 4 200 kg 300 kg The permitted loa...

Page 21: ...tive packaging or in transit must be reported immediately to the carrier and J Schmalz GmbH Packaging 4 2 The lifting device is supplied shrink wrapped on a pallet The packaging material must be dispo...

Page 22: ...onents Now carefully remove the lifting device CAUTION Heavy components on the pallet Take care when opening the packaging as parts may have slipped and could fall This can cause crushing wounds and l...

Page 23: ...oad WARNING Risk of load breaking off due to incorrect mounting Falling parts could hit people in the vicinity causing death or serious injury The lifting device must be suspended from the suspension...

Page 24: ...and fire All work on electrical equipment must be carried out by qualified electrical specialists only When working on electrical components of the lifting device it must be completely disconnected f...

Page 25: ...using The device is delivered with a clockwise rotation field If the direction of rotation is incorrect switch the unit off immediately and reverse the connection in the supply line Check the directio...

Page 26: ...nstructions WARNING Risk of injury due to high vacuum and flow rate Hair skin body parts and items of clothing can be sucked in Closely fitting clothing and a hairnet must be worn Do not look into the...

Page 27: ...he working area Never release the control handle of the lifting device while lifting a load Never lift loads at an angle and never drag or pull them Only pick up and lift suitable loads test their int...

Page 28: ...th a redundant design WARNING Risk of injury due to reduction in the vacuum level in the event of a power failure or vacuum generator failure This can result in a crushing injury The operator must sou...

Page 29: ...y in the crane eye WARNING Risk from uncontrolled gripper movements When lifting from the floor the lifting device starts to swing due to center of gravity compensation This can result in serious inju...

Page 30: ...suction plates Risk of hand injuries and crushing Use the handle 20 to position the cross beam 19 see image 1 Pull the latching bolt 7 downwards and hold it securely 2 Hold the cross beam 19 with the...

Page 31: ...on the devices Press the Suction ON button on the operating panel to pick up the load After turning on the electrical power supply you must press the Release and Suction ON buttons together briefly to...

Page 32: ...center of gravity 5 cm Guiding loads 6 7 WARNING Risk from uncontrolled gripper movements This can result in serious injury Always use the operator handle to move the load maintain safety distances D...

Page 33: ...d and lift it Press the Rotate button on the operating panel Hold the control handle firmly The workpiece can only turn to the right or to the left in order to return it to its original position WARNI...

Page 34: ...ent the vacuum reservoir emptying you should release the Suction ON button first after lowering the item WARNING Danger due to tilting parts This can result in serious injury The workpiece must be sec...

Page 35: ...ds become deformed age prematurely and fall out Store the suction pads in accordance with the storage recommendations for elastomer parts Storage recommendation for elastomer parts The effects of ozon...

Page 36: ...l components Vacuum generator functioning but workpiece is not vacuum gripped Manual slide valve on control handle is in Release position Move manual slide valve on control handle into Pick up load po...

Page 37: ...ed Check motor for fault is it overheated Allow to cool clean vacuum filter Power supply interrupted Check the power supply line Vacuum pump not working properly Check pump contact customer service Va...

Page 38: ...ntained parts can cause damage resulting in failure of the lifting device and potentially causing severe injury Observe the operating maintenance and servicing requirements specified in these operatin...

Page 39: ...tor and cause it to fail Do not damage the filter fins when cleaning the filter When cleaning the filter cartridge ensure that no dust enters the lines WARNING Danger due to falling objects If the vac...

Page 40: ...shold of the warning device is set on the lifting device The warning threshold must never be adjusted See the separate operating instructions for further information on the warning device Checking the...

Page 41: ...hose clamps etc secure X Are the type plate and maximum load plate still attached to the device X Are the operating instructions still available and are workers familiar with them X Check all load be...

Page 42: ...rom damage Disposal 10 2 Only qualified specialist personal may prepare the VacuMaster for disposal Procedure 1 Shut down the lifting device 2 Detach and dispose of the suction pads 3 Release the hose...

Page 43: ...ing instructions and CAD data and get comprehensive information about our products and services www schmalz com dokumentationen How to videos In short easy to understand videos we explain the comprehe...

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