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Operating Manual 

V

ACU

M

ASTER

 VHB 250-500 

Chapter 7 

Maintenance 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00223 

Status 03.2013 / Index 00 

Page 15 / 16 

 

7.3  Vacuum Pump 

See Operating instructions of the vacuum pump (appendix). 

7.4  Suction Pads / 

Seals 

Remove items and contaminations such as adhesives, glue, saw dust, dust etc. 
sticking to the seals at least once a week. Use glycerine to clean the seals. 
Immediately replace damaged seals (tears, holes, waves). 

 

7.5  Oil and Water 

Separator 

 

Danger

 

Check the oil and water separator at least once a week. 
Let out the condensation water regularly and clean the sintered filter. If the sintered 
filter is very dirty, it should be replaced. 

Caution

: if the oil and water separator is very dirty, the vacuum at the suction pads 

differs from that at the warning device. 
The oil and water separator must therefore be cleaned regularly in order to ensure 
safe operation of the lifting device. 

Do not allow dust to enter into the suction opening when you take out the filter 
cartridge. 

 

7.6  Leak Test 

 
 

Danger

 

Check the device for leaks once per month. 

 

Place the suction pads on an airtight, smooth surface such as a sheet of 

metal. 

 

Switch on the vacuum generation. 

 

Move the manual slide valve to the position "Grip" to grip the workpiece. Switch 

off any suction pads which are not in contact with the workpiece. 

Caution

: simply grip the workpiece without lifting it, since it may  drop from the 

suction pads during the test. 

 

Wait until a vacuum of about 

–0.7 bar is reached. 

 

Switch off the pump and check that the vacuum does not drop by more  

than 0.1 bar within 5 minutes. 

 

 

If the vacuum pressure drops faster, check: 

 

the suction pads, seals, hoses, connections for damage or leaks, 

 

whether the oil and water separator is dirty or blocked; if so, clean or replace it. 

 

7.7  Inspection by a 

Qualified Person 

Accident prevention rules require a yearly inspection of lifting device and crane by 
a qualified person. 

Summary of Contents for VACUMASTER VHB 250

Page 1: ...ual VACUMASTER VHB 250 500 BA 30 30 01 00223 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index...

Page 2: ...orkplaces 1 9 Instructions for the Operator 1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 3 Description 3 1 Components of the L...

Page 3: ...e and consumable parts Operating Manual Vacuum Pump EVE 10 40 Operating Manual Electronic Warning Device Wire diagram EU Conformity Declaration Special Features The unit is equipped with the following...

Page 4: ...ad and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lifting device are properly trained that...

Page 5: ...t safety time When power fails immediately put the load down if possible If this is not possible immediately leave the dangerous area near the load The device generates a very strong suction which can...

Page 6: ...ion Hoses and Hose Clamps Check all suction hoses and clamps for proper mounting if necessary retighten the clamps Checking the Vacuum Storage See Tightness Inspection in chapter Maintenance Correct f...

Page 7: ...nents of the Lifting Device This drawing is only valid for standard devices Parts with safety functions appear in bold type Pos Description Pos Description 1 Suspension bracket 7 Operator handle 2 Vac...

Page 8: ...se load position Control panel Only valid by the version with solenoid valve The controls are mounted right of the manipulator handle It comprises the following controls Button 3 Suck Release The butt...

Page 9: ...utomatic flow valves operating together with the suction pads which automatically detect when the necessary underpressure cannot be established Each suction pad is divided into two independent section...

Page 10: ...or hoist used Secure it safely Consider the weight of the lifting device and the maximum carrying capacity Pull the supply cable with plug from the control box Connect the cable to the power supply o...

Page 11: ...t go of the handle whilst lifting a load Do not pull loads to the side or drag them along with the lifting device Do not rip loose loads that have become jammed When there is a power failure put the l...

Page 12: ...the pressure gauge As soon as a vacuum pressure of 0 6 bar has been reached you can lift the load By no means lift the load before It would fall off When lifting be sure to lift only one piece of the...

Page 13: ...ine Vacuum pump defective Check the pump call for service Pump runs but does not generate a vacuum Wrong rotation direction Check and correct connections Slide valve is closed Open it Not all suction...

Page 14: ...heck the guards as described in chapter Safety 7 2 Maintenance Interval Daily Weekly Monthly Every 6 months Every 12 months Inspect the safety devices Vacuum gauge OK Warning device actuated at correc...

Page 15: ...d water separator must therefore be cleaned regularly in order to ensure safe operation of the lifting device Do not allow dust to enter into the suction opening when you take out the filter cartridge...

Page 16: ...n Type no and year of construction are vital for identification of the unit Indicate these when ordering spares or filing claims and other inquiries The max lifting capacity indicates for which maximu...

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