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Operating Manual 

V

ACU

M

ASTER

 VHB 250-500 

Chapter 6 

Trouble Shooting

 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00223 

Status 03.2013 / Index 00 

Page 13 / 16 

Trouble Shooting 

The device must be installed and maintained by qualified personnel, mechanics 
and electricians. Any work on the electrical equipment may be carried out only 
by a qualified electrician. 

After each repair or maintenance job check the guards as described in the 
Op

erating Manual “Safety”. 

 

Fault 

Cause 

Remedy 

Pump does not run 

Wrongly connected, defective 

Check and correct connections 

Motor overload switch tripped 

Check 

Power on two phases only 

Check connections and fuse 

Current consumption too high 

Check  motor for defects. Possibly a 
thermal over-load (allow it to cool),  
clean dust filter 

Power supply failure 

Check supply line 

Vacuum pump defective 

Check the pump, call for service 

Pump runs, but does 
not generate a vacuum 

Wrong rotation direction 

Check and correct connections 

Slide valve is closed 

Open it 

Not all suction pads are in contact with 
the workpiece (air is drawn in) 

Position the device with suction pads 
completely on the workpiece 

Slide valve of a suction pad which is not 
in contact with the workpiece is open 

Close the slide valve 

Water separator is dirty 

Clean / replace it 

Vacuum generator 
works but load cannot 
be picked up 

Workpiece has cracks, openings or  
is porous 

Such workpieces cannot be handled 
with this lifting device 

Seal damaged 

Replace seal 

Hose defective / connectors not tight 

Replace components 

Vacuum gauge defective 

Replace vacuum gauge 

Warning device sounds 
without a recognizable 
reason 

Workpiece has cracks or openings or is 
porous 

Such workpieces cannot be handled 
with this lifting device 

Sealing lip / suction pad is damaged 

Replace the sealing lip / suction pad 

Hose defective / connectors not tight 

replace components 

Vacuum switch defective or set wrongly  Call customer service 

 

Summary of Contents for VACUMASTER VHB 250

Page 1: ...ual VACUMASTER VHB 250 500 BA 30 30 01 00223 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index...

Page 2: ...orkplaces 1 9 Instructions for the Operator 1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 3 Description 3 1 Components of the L...

Page 3: ...e and consumable parts Operating Manual Vacuum Pump EVE 10 40 Operating Manual Electronic Warning Device Wire diagram EU Conformity Declaration Special Features The unit is equipped with the following...

Page 4: ...ad and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lifting device are properly trained that...

Page 5: ...t safety time When power fails immediately put the load down if possible If this is not possible immediately leave the dangerous area near the load The device generates a very strong suction which can...

Page 6: ...ion Hoses and Hose Clamps Check all suction hoses and clamps for proper mounting if necessary retighten the clamps Checking the Vacuum Storage See Tightness Inspection in chapter Maintenance Correct f...

Page 7: ...nents of the Lifting Device This drawing is only valid for standard devices Parts with safety functions appear in bold type Pos Description Pos Description 1 Suspension bracket 7 Operator handle 2 Vac...

Page 8: ...se load position Control panel Only valid by the version with solenoid valve The controls are mounted right of the manipulator handle It comprises the following controls Button 3 Suck Release The butt...

Page 9: ...utomatic flow valves operating together with the suction pads which automatically detect when the necessary underpressure cannot be established Each suction pad is divided into two independent section...

Page 10: ...or hoist used Secure it safely Consider the weight of the lifting device and the maximum carrying capacity Pull the supply cable with plug from the control box Connect the cable to the power supply o...

Page 11: ...t go of the handle whilst lifting a load Do not pull loads to the side or drag them along with the lifting device Do not rip loose loads that have become jammed When there is a power failure put the l...

Page 12: ...the pressure gauge As soon as a vacuum pressure of 0 6 bar has been reached you can lift the load By no means lift the load before It would fall off When lifting be sure to lift only one piece of the...

Page 13: ...ine Vacuum pump defective Check the pump call for service Pump runs but does not generate a vacuum Wrong rotation direction Check and correct connections Slide valve is closed Open it Not all suction...

Page 14: ...heck the guards as described in chapter Safety 7 2 Maintenance Interval Daily Weekly Monthly Every 6 months Every 12 months Inspect the safety devices Vacuum gauge OK Warning device actuated at correc...

Page 15: ...d water separator must therefore be cleaned regularly in order to ensure safe operation of the lifting device Do not allow dust to enter into the suction opening when you take out the filter cartridge...

Page 16: ...n Type no and year of construction are vital for identification of the unit Indicate these when ordering spares or filing claims and other inquiries The max lifting capacity indicates for which maximu...

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