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Schmalz SXMPi, Operating Instructions Manual

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Schmalz SXMPi Operating Instructions Manual Download Page 49

Installation

EN-US · 30.30.01.01721 · 01 · 09/19

49 / 66

3. Allow the release lever to extend back to its

original position.

ð

The ejector is now attached to the Quick Change adapter and connected to the pneumatic systems.

For start of operations, the ejector must be connected to the controller via the connection plug with a
connection cable. The compressed air supply must be supplied by the higher-level machine.

The installation process is described and explained in detail below.

9.3   Pneumatic connection

 CAUTION

Compressed air or vacuum in direct contact with the eye

Severe eye injury

4

Wear eye protection

4

Do not look into compressed air openings

4

Do not look into the silencer air stream

4

Do not look into vacuum openings, e.g. suction cups

 CAUTION

Noise pollution due to incorrect installation of the pressure and vacuum connec-
tions

Hearing damage

4

Correct installation.

4

Wear ear protectors.

Summary of Contents for SXMPi

Page 1: ...SXMPi IO Link Class B Operating Instructions WWW SCHMALZ COM EN US 30 30 01 01721 01 09 19...

Page 2: ...ished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are proh...

Page 3: ...5 Controls and Displays in Detail 13 4 Technical Data 16 4 1 Display Parameters 16 4 2 General Parameters 16 4 3 Electrical Parameters 16 4 4 Mechanical Data 17 4 4 1 Performance Data 17 4 4 2 Factor...

Page 4: ...trolled Blow Off 34 7 6 4 Setting the Blow Off time P 0 0x006A 34 7 7 Selecting a Display Unit 0x004A 34 7 8 Switch Off Delay 0x004B 34 7 9 Rotating the Display 0x004F 35 7 10 ECO Mode 0x004C 35 7 11...

Page 5: ...ubleshooting 55 11 1 Help with Malfunctions 55 11 2 Error Codes Causes and Solutions 56 11 3 System condition monitoring CM 57 12 Maintenance 58 12 1 Safety 58 12 2 Cleaning the Ejector 58 12 3 Replac...

Page 6: ...instructions may result in life threatening in juries Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading th...

Page 7: ...s Operation is via a controller using IO Link class B Neutral gases are approved as evacuation media Neutral gases include air nitrogen and inert gases e g argon xenon and neon The product is intended...

Page 8: ...ons may only be carried out by qualified electrical specialists 4 Assembly and maintenance work may only be carried out by qualified personnel The following target groups are addressed in this manual...

Page 9: ...when the ejector was in the Venturi nozzle inactive state with the air saving function activated In this case the ejector switches to Venturi nozzle active i e to continuous suction When the power su...

Page 10: ...cu ment In IO Link mode the ejector has an energy and process control EPC for monitoring the vacuum circuit All of the settings parameters and measurement and analysis data are made available centrall...

Page 11: ...l connection module for the pneumatic connections The Quick Change system allows you to change ejectors quickly without removing the pneumatic connections Additional Pressure Control Function The PC o...

Page 12: ...5 Suction pilot valve NO NC or IMP de pending on version IMP variant without manual auxiliary ac tuation 6 Blow off pilot valve NC 7 Condition monitoring 8 Operating and display elements 9 Type plate...

Page 13: ...t emitting diodes LEDs as status indicators The condition monitoring system 1 2 3 4 5 6 7 8 9 10 11 12 1 LED for Blow off process state 2 Down button 3 Up button 4 H1 limit value LED 5 Display 6 NFC s...

Page 14: ...and blow off LEDs are activated only when there is actuator supply voltage The LEDs for the H1 and H2 limit values indicate the current level of the system vacuum relative to the configured limit valu...

Page 15: ...formation about the status of the ejector The table below explains the meaning of the condition monitoring display Condition monitoring system 12 Meaning Display lights up green The ejector is working...

Page 16: ...ty Hrel 10 90 r h Free from condensation Degree of protection IP65 Operating pressure flow pressure P 4 5 7 bar Operating medium Air or neutral gas 5 m filtered with or without oil class 7 4 4 compres...

Page 17: ...Limit value H1 750 mbar h 1 Hysteresis value h1 150 mbar X 2 Limit value H2 550 mbar h 2 Hysteresis value h2 10 mbar XP1 Limit value H1 4 0 bar hp1 Hysteresis value hP1 0 2 bar tbL Blow off time 0 2...

Page 18: ...0 01 01721 01 09 19 4 4 3 Dimensions Variant SXMPi H B B2 d G1 G2 G3 H H1 H2 H3 H4 39 6 8 5 5 G3 8 IG M12 AG M5 IG 108 160 54 6 26 L L2 L3 L4 X1 X2 Y1 Y2 H5 210 5 97 35 5 89 42 10 24 5 5 All specifica...

Page 19: ...9 10 5 5 All specifications are in mm GP2 base plate Quick Change Adapter B d G1 H L 87 6 6 G3 8 IG 48 122 All specifications are in mm 4 4 4 Maximum Torque Connection Max torque On ejector Thread G1...

Page 20: ...Technical Data 20 66 EN US 30 30 01 01721 01 09 19 4 4 5 Pneumatic circuit plans SXMPi NO SXMPi NC SXMPi IMP SXMPi IMP PC...

Page 21: ...of the chosen display unit All units are available in millibar kilo pascal inch hg and PSi The measured value is displayed as a positive compared to the ambient air pressure After a parameter is set...

Page 22: ...specified via the IO Link 5 1 4 Displaying the vacuum pressure unit 4 Press the button to display the set vacuum pressure unit After about two seconds the screen returns to the vacuum display 5 2 Mai...

Page 23: ...ameters in the configuration menu Display code Parameter Possible settings Explanation ctr Energy saving function oFF on on5 Control function off Control active Control with leak monitoring active dc5...

Page 24: ...15 LoC NFC lock NFC active Completely switched off Write protected rE5 Reset YE5 All parameter values are reset to factory settings The factory settings for the parameters are listed under See ch Fact...

Page 25: ...asable counter 1 Counter for suction cycles suction signal input CT2 Erasable counter 2 Valve switching cycles CT3 Erasable counter 3 CM counter RCT Reset erasable counters All erasable counters reset...

Page 26: ...consumption Limit values H1 and H2 The output data Process Data Out is used to control the ejector cyclically EPC Select is used to define which data is sent To determine the air consumption the syst...

Page 27: ...a website viewed in a browser For this no additional app is needed It requires only that NFC and the Internet connection are enabled Another option for communication is the Schmalz ControlRoom control...

Page 28: ...35 Eco mode See ch ECO Mode 0x004C Page 35 PIN code access authorizations See ch Locking and Unlocking the Menus Page 35 IO Link device access locks See ch Restricting Access Using Device Access Locks...

Page 29: ...n the foil keypad of the operating element Because the valve protection function is deactivated in this mode this function is used to locate and rectify leakages in the vacuum circuit In this operatin...

Page 30: ...ating and Deactivating Manual Blow off The ejector is in manual mode 4 Press and hold the button The blow off LED lights up The ejector blows off as long as the button is held 4 Release the button on...

Page 31: ...supply 7 3 Monitoring the System Vacuum and Pressure and Defining Limit Values The ejector has built in sensors for vacuum measurement and compressed air measurement PC variant only The current vacuu...

Page 32: ...he menu is locked Enter a valid PIN code 6 Confirm using the button The selected sensor is calibrated 7 5 Control Functions P 0 0x0044 The ejector allows you to save compressed air or prevent a too po...

Page 33: ...ve switching frequency 6 3 seconds If the ye5 setting is selected using the dC5 parameter continuous suction will be deactivated and the ejector will continue control even in case of excessive leakage...

Page 34: ...t of the displayed vacuum or pressure level can be set using this function The function can be configured with the parameter uni in the configuration menu or via IO Link The following units are availa...

Page 35: ...hree different settings are available off Energy saving mode is disabled Lo The brightness of the display is reduced by 50 percent after 1 minute on The display switches off after one minute of inacti...

Page 36: ...the button 2 Use the or button to enter the first digit of the PIN code 3 Confirm using the button 4 Enter the remaining digits in the same way 5 Press the button to unlock the menu When a valid PIN...

Page 37: ...lication specific tag This function is executed using the parameter rE5 in the configuration menu or via IO Link The factory settings for the ejector are listed under See ch Factory Settings Page 17 i...

Page 38: ...t from the system menu using the parameters listed in the table or via IO Link Displaying a Counter on the Operating Panel of the Ejector The required counter is selected in the system menu 4 Confirm...

Page 39: ...er is shown in the display The serial number consists of 3 number blocks Displayed section 106 103 100 Digit block 0 48 61 8 593 The current serial number in this example is 48 618 593 4 To exit the f...

Page 40: ...nitoring to increase system availability Energy monitoring EM Energy monitoring to optimize the vacuum system s energy consumption Predictive maintenance PM Predictive maintenance to increase the perf...

Page 41: ...acuation Time t0 and t1 Measuring the evacuation time t0 The time is measured in ms from the beginning of the suction cycle to the time when the limit value H2 is reached Measuring the evacuation time...

Page 42: ...corresponding condition monitoring warning is triggered and the status light switches to yellow Monitoring the Supply Voltages The ejector is not a voltage meter However the measured values and the sy...

Page 43: ...the ejector calculated the air consumption from the last suction cycle as a percentage This value corresponds to the ratio for the full duration of the suction cycle and the active suction and blow o...

Page 44: ...y Assessment 0x00A2 In order to evaluate the entire gripping system the ejector calculates a quality rating based on the mea sured system leakage The greater the leakage in the system the worse the qu...

Page 45: ...very can be found in the order confirmation The weights and dimensions are listed in the delivery notes 1 Compare the entire delivery with the supplied delivery notes to make sure nothing is missing 2...

Page 46: ...nstallation the following instructions must be observed 1 Use only the connections mounting holes and attachment materials that have been provided 2 Carry out mounting and removal only when the device...

Page 47: ...50 mm in length Use washers if you are using M4 fastening screws for the mounting process The ejector is to be fixed with at least 2 screws the maximum tightening torque is 4 Nm 2 Underside mounting...

Page 48: ...to the connection marked 1 G3 8 vacuum to the connection marked 2 G3 8 Ensure that the pneumatic systems are depressurized 1 Push the release level in as far as it will go and hold it in this positio...

Page 49: ...air supply must be supplied by the higher level machine The installation process is described and explained in detail below 9 3 Pneumatic connection CAUTION Compressed air or vacuum in direct contact...

Page 50: ...onnection G3 8 is marked with the number 1 on the ejector 4 Connect compressed air hose The max tightening torque is 6 Nm The vacuum connection G3 8 is marked with the number 2 on the ejector 4 Connec...

Page 51: ...r 9 4 Operation Using IO Link Class B When the ejector is operated in IO Link mode digital communication the supply voltages the ground and the communication cable for the IO Link C Q cable are connec...

Page 52: ...ejector with voltage and communicates via IO Link The pin assignment of the M12 connector corresponds to the IO Link class B specification Connecting the Ejector Electrically Using Plug Connection 1...

Page 53: ...Installation EN US 30 30 01 01721 01 09 19 53 66 1 When using a Schmalz connection cable see Accessories...

Page 54: ...al with any problems immediately or notify your super visor 3 Ensure that only authorized personnel are present in the working area of the machine or system and that no other personnel are put in dang...

Page 55: ...parameters can be changed using NFC PIN code for NFC write protection activated 4 Enable NFC write permissions Ejector does not re spond No actuator supply voltage 4 Check electrical connection and P...

Page 56: ...The system status is automatically refreshed on the NFC tag every 5 minutes at the latest That means that an error may be displayed via NFC even though it has already disappeared Error code Display co...

Page 57: ...11 3 System condition monitoring CM The overall status of the ejector system is displayed as a status traffic light using 2 bits of process data in put byte 0 All warnings and errors are taken into ac...

Page 58: ...py water 3 Ensure that no moisture can reach the electrical connection or other electrical components 12 3 Replacing the Silencer Heavy infiltration of dust oil etc may contaminate the silencer and re...

Page 59: ...er when the device is configured using an IO Link configuration tool Changes to the parameters made in the user menu on the device or via NFC are mirrored in the mas ter Changes to the parameters made...

Page 60: ...are original parts supplied by us We are not liable for any damage resulting from the use of non original spare parts or accessories The exclusive use of original spare parts is a prerequisite for th...

Page 61: ...0013 S Screen 17 5x2 10 02 02 03378 S Suction valve for NO ejector NO valve 10 05 01 00278 S Suction valve for NC ejector NC valve 10 05 01 00277 S Suction valve for IMP ejector pulse valve 10 05 01 0...

Page 62: ...ions for waste prevention and disposal 15 2 Materials Used Component Material Housing PA6 GF Inner components Aluminum alloy anodized aluminum alloy brass galvanized steel stainless steel PU POM Contr...

Page 63: ...icable EC directives 2006 42 EC Machinery Directive 2014 30 EU Electromagnetic Compatibility The following harmonized standards were applied EN ISO 12100 Safety of Machinery Basic concepts general pri...

Page 64: ...r suction cycles suction signal input cc2 Total counter 2 Counter for valve switching frequency cc3 Total counter 3 Counter for condition monitoring events 5oc Software function Displays the current s...

Page 65: ...con trolled blow off Selection of externally controlled blow off triggered externally time adjustable Pin PIN code Entry of the PIN code for unlocking the menu Loc Input locked Parameter modification...

Page 66: ...J Schmalz GmbH EN US 30 30 01 01721 01 09 19 Subject to technical changes without notice...

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