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MATAWAY

02-2010

IMPORTANT MESSAGE

Thank you for purchasing this Ryan product.  You have purchased a world class product, one of the best de-
signed and built anywhere.  

This machine comes with an Operators and a Parts Manual containing safety, operation, parts, maintenance 
and service information. The useful life and good service you receive from this machine depends to a large 
extent on how well you read and understand this manual. Treat your machine properly, lubricate and adjust it 
as instructed, and it will give you many years of reliable service.

Your safe use of this Ryan product is one of our prime design objectives.  Many safety features are built in, but 
we also rely on your good sense and care to achieve accident-free operation.  For best protection, study the 
manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instruc-
tions and warnings completely.  Do not remove or defeat any safety features.  Make sure those who operate 
this machine are as well informed and careful in its use as you are. 

See a Ryan dealer for any service or parts needed.  Ryan service ensures that you continue to receive  the best 
results possible from Ryan’s products.  You can trust Ryan replacement parts because they are manufactured 
with the same high precision and quality as the original parts.  

Ryan designs and builds its equipment to serve many years in a safe and productive manner.  For longest life, 
use this machine only as directed in the manual, keep it in good repair and follow safety warnings and instruc-
tions.  You'll always be glad you did. 

Schiller Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI   53038-0469

TABLE OF CONTENTS                                        FIGURES                                                                       PAGE

SAFETY .........................................................................................................................................................2-3
SET-UP ............................................................................................................................................................. 4
MAINTENACE ...............................................................................................................................................5-6
ADJUSTMENTS ..........................................................................................................................................7-10
BELT REPLACEMENT ................................................................................................................................... 11
SERVICE ...................................................................................................................................................12-15
STORAGE ...................................................................................................................................................... 16
PARTS SECTION ........................................................................................................................................... 17
CHASSIS................................................................FIGURE 1 ................................................................... 18, 19
HANDLE ASSEMBLY............................................  FIGURE 2 ................................................................... 20, 21
CLUTCH ASSEMBLY AND CONTROL ................. FIGURE 3 ................................................................... 22, 23
ENGINE AND DRIVE ASSEMBLY .........................FIGURE 4 ................................................................... 24, 25
TRANSMISSION ....................................................FIGURE 5 ................................................................... 26, 27
GUARDS................................................................ FIGURE 6 ................................................................... 28, 29
REEL 1/32" BLADES-1/2" SPACING......................FIGURE 7 ................................................................... 30, 31
REEL 1/32" BLADES-1" SPACING.......................  FIGURE 8 ................................................................... 32, 33
REEL 1/16" BLADES-1" SPACING........................ FIGURE 9 ................................................................... 34, 35
REEL 1/16" BLADES-1" 1/2 SPACING.................. FIGURE 10 ................................................................. 36, 37
REEL FLAIL BLADES-1" SPACING....................... FIGURE 11 ................................................................. 38, 39

Summary of Contents for RYAN MATAWAY 744283C

Page 1: ...PARTS SET UP MANUAL MAN 4164187 Rev A 4 2009 Original Language Instructions SELF PROPELLED WALK BEHIND SCARIFIER POWER RAKE MODEL 744283C MATAWAY ...

Page 2: ...estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel con tient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduc tion...

Page 3: ...ell informed and careful in its use as you are See a Ryan dealer for any service or parts needed Ryan service ensures that you continue to receive the best results possible from Ryan s products You can trust Ryan replacement parts because they are manufactured with the same high precision and quality as the original parts Ryan designs and builds its equipment to serve many years in a safe and prod...

Page 4: ... not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol means ATTEN...

Page 5: ... near heating appliances with an open flame such as a water heater or other appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Blades Only replace blades Never straighten or weld them Keep other persons away from blades Fuel Petrol gasoline...

Page 6: ... 1 left and right side rearward to release the reel clamps 7 Position the reel with the pulley toward the right side of the machine Slip the 3 belts around the pulley F Figure 2 8 Position the pillow block in the recessed part of the frame on each side so the pillow block groove fits over the frame 9 Hook the retaining clamp rods into the holes in the reel clamps then rotate the levers forward unt...

Page 7: ...e nut onto the reel shaft and torque to 80 10 ft lb 108 13 N m Make sure enough spacers are used to prevent the reel nut from contacting the shoulder of the hexagonal section of the shaft Tighten the socket head screw to 10 to 12 ft lb 13 16 N m 7 Install the pillow block with bearing B on the shaft Slide the pillow block on until the outside edge of the block is 5 8 16mm from the end of the shaft...

Page 8: ...s important to start and end with a spacer DO NOT assemble with a blade next to the shaft nut When installing new blades Part No 516901 and Part No 516900 straight blades note the hexagon shape of the shaft Install the first blade onto the shaft then rotate the next blade so it is one lobe forward 60o off center from each previous blade Keep installing the blades in this order until all blades are...

Page 9: ...edge of the idler pulley F to the top edge of the drive belt G The measurement E should be 3 4 to 2 44 to 50 mm The Transmission Belt may be adjusted independent of the Reel Drive Belt Figure 2 REEL DRIVE BELT ADJUSTMENT 1 Loosen the transmission mounting plate A and chain idler sprocket hardware Slide the transmission mounting plate assembly as far rearward as it will go to provide slack in the t...

Page 10: ...rom the idler pulley M to the belt stop N bolted to the mounting plate clearance should be a minimum of 1 16 2 mm If necessary loosen the belt stop hardware O and reposition it Tighten hardware 11 Complete adjustment process by performing steps 12 17 of the Transmission Belt Adjustment TRANSMISSION DRIVE BELT ADJUSTMENT 12 Perform step one of the Reel Belt adjustment 13 Slide the transmission asse...

Page 11: ...ol handle and tighten jam nut 22 Reinstall the transmission belt cover BELT STOP TENSION The reel drive belts should be held firmly but not pinched severely with reel drive lever disengaged NOTE Over tight belt stops will cause undo wear on reel drive belts and bearings 23 Remove the transmission belt cover 24 Engage clutch control Loosen the jam nut on screw D in the reel belt idler assembly Adju...

Page 12: ...the slot so that the latch hook C captures the reel idler assembly when the clutch control is disengaged When only the drive clutch is engaged the latch should hold the reel idler assembly back far enough that the reel belts will not engage Retighten the hook mounting hardware 3 After the LATCH has been adjusted Loosen the two jam nuts B at the top of the cable Adjust the bottom nut to take up any...

Page 13: ...fore reinstalling the mounting plate L loosen but do not remove the pillow block J 9 Slide the pillow block bearing onto the shaft and loosely mount the plate to the chassis Adjust the mounting plate L side to side so that there is no side load on the drive shaft Tighten the mounting plate hardware H 10 Reinstall the locking collar against the bearing Tighten locking collar by rotating countercloc...

Page 14: ... transmission drive cover 2 Loosen the drive chain idler sprocket B 3 Remove connecting link C and chain D 4 Install new chain and connecting link 5 Adjust the idler sprocket to allow approximately 1 8 3 mm to 1 4 6 mm of play in the chain check for play on the straight section of chain opposite the sprocket Tighten the idler sprocket hardware NOTE Proper chain tension is essential A tight chain w...

Page 15: ...t adequately 2 Remove the lower belt guard from under the chassis by removing the screw at the front of the guard and swinging the guard down 3 Move the reel clamp levers E left and ride side rearward to release the reel clamps 4 Lower the left end of the reel and remove the three belts from the pulley at the right end Remove the reel If the blades need to be replaced refer to the section on reel ...

Page 16: ... seals at this time INPUT SHAFT 7 Remove large double gear E small gear F key G and spacer H from input shaft J 8 Check the input shaft for wear and replace if necessary if shaft needs to be replaced install the existing snap ring K on new shaft If the shaft is NOT replaced remove any burrs from keyways and or shaft ends if necessary 9 Replace bushings in the large double gear E or replace gear if...

Page 17: ...ts in gear case half turn either shaft to make sure gears are turning This will ensure the keys are properly set 20 Apply Loctite 515 sealant or equivalent to case halves Make sure the spacer bushings are in the center top and bottom holes of the case half 21 Position transmission onto the mounting bracket with the drain plug facing to the outside of unit Reinstall the six screws removed during di...

Page 18: ...t 13563 or equivalent NOTE Do not store unit with blades in the down position Be sure all belts are free from tension the clutch control lever in the disengaged position To put the equipment into service after an extended period of storage 1 Move unit to a level well ventilated area 2 Check unit for loose hardware and broken parts Tighten and replace as necessary 3 Check for cracked or split fuel ...

Page 19: ...17 MATAWAY PARTS SECTION PARTS SECTION ...

Page 20: ...11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 42 43 44 49 50 47 55 56 58 57 4 59 60 61 62 70 64 65 53 52 1 5 8 43 8 43 13 74 49 64 60 59 59 59 73 12 4 63 38 59 59 22 59 51 68 67 69 66 4 31 71 72 73 ...

Page 21: ...G 4 35 521856 BEARING BALL 2 36 521857 COLLAR BRG LOCKING 2 37 4164081 FRAME 1 INCLUDES ITEM 67 69 38 85010N FITTING GREASE 1 4 SPC 4 39 4163614 7 ARM LEFT 1 40 4163613 7 ARM RIGHT 1 41 4124194 WHEEL 4 10 3 50 4 2PLY 2 INCLUDES ITEMS 42 47 42 64025 03 NUT HEX 5 16 24 4 43 64006 02 LOCKWSHR HELICAL 5 16 4 44 306861 SCRW 324 625 YS HX 4 45 548123 BEARING WHEEL 2 46 548543 TIRE 4 10 3 50 4 2 PLY 1 47...

Page 22: ...DLE ASSEMBLY 1 2 3 4 5 6 7 8 10 11 12 15 14 16 17 18 21 22 23 24 25 27 28 26 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 56 57 58 59 60 61 62 1 1 1 31 42 44 44 45 49 49 11 20 20 19 55 63 9 13 48 ...

Page 23: ... 2 27 521679 BUSHING 2 28 64188 36 PIN CLEVIS 7 16X1 4 1 29 524490 MOUNT SWITCH PLATED 1 30 524493 ARM PIVOT 1 31 524513 7 ARM LIFT 2 32 524526 7 BRACKET LIFT HANDLE 1 33 524578 BUSHING 328X 63X 6 2 34 4164131 HANDLE AY 1 35 540243 CONTROL AY THROTTLE 1 36 540245 CONTROL AY KILL SWITCH 1 37 540265 WIRE AY 7 5 1 38 540266 WIRE AY 75 1 39 4163079 COVER CNTRL W DECALS 1 40 4163585 7 HANDLE AY 1 41 41...

Page 24: ...NTROL 3 5 6 7 8 9 11 52 12 13 67 15 16 17 18 19 20 22 23 24 21 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 62 66 44 45 46 47 48 49 53 54 61 51 56 57 58 43 42 60 59 62 26 65 4 17 1 1 5 11 14 43 43 12 48 27 2 55 45 14 25 50 18 63 64 63 1 4 10 ...

Page 25: ...ATING 1 29 4163632 RETAINER SPRING 1 30 524561 7 ROD CONTROL 1 31 4163633 CAM CONTROL PLATED 1 32 4163634 TRIGGER LOCKING PLTD 1 33 524577 BUSHING 328X 63X 41 2 34 524579 CABLE CONTROL 1 35 524585 7 HANDLE CONTROL 1 36 4163745 COVER VINYL 1 37 4163612 7 ARM AY 1 38 4163611 7 PIVOT 1 39 4163610 7 IDLER ARM 1 40 4163609 7 BRACKET 1 41 4163608 LEVER AY CONTROL PLTD 1 42 822474 SPACER 1 43 64163 61 WS...

Page 26: ...24 MATAWAY FIGURE 4 ENGINE AND DRIVE ASSEMBLY 3 4 7 8 9 11 12 13 14 16 17 18 19 20 21 22 23 24 1 15 OBTAIN ENGINE LOCALLY 3 24 10 10 6 2 5 ...

Page 27: ...4 25 KEY 1 4X7 8 807 2 9 64163 82 WASHR 39 1 25 19 FLAT 4 10 48228A CLIP 2 11 516892 PULLEY REEL BELT 1 12 517101 PULLEY 3 IN DIA BLK 1 13 517123 SHAFT 1 14 64164 36 KEY 25 X 25 X 2 50 PS 1 15 838790 SPACER ENG MNT PLTD 4 16 547835 PILLOW BLOCK AY 1 INCLUDES ITEM17 17 521856 BEARING BALL 1 18 521857 COLLAR BRG LOCKING 1 19 547755 COUPLING 1 INCLUDES ITEMS 20 21 20 64189 15 SCRW 318 1 00 BS HS 2 21...

Page 28: ...26 MATAWAY FIGURE 5 TRANSMISSION 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 2 4 1 2 6 18 18 18 28 25 16 17 27 21 14 22 23 ...

Page 29: ...RG SLV 33 50 20 IRON 2 10 517342 SPROCKET 1 11 518820 SHAFT OUTPUT 1 12 518826 SHAFT INPUT 1 13 518827 GEAR 1 14 522638 CASE GEAR 2 15 4163628 7 BRACKET MOUNTING 1 16 2702142 GEAR AY IDLER 56T 20T 2 INCLUDES ITEM 17 17 515511 BUSHING 2 18 548119 BRG BALL 75 1 62 31 OP 4 19 64044 18 SCREW SET 5 16 18 x 5 16 2 20 85 SS14 SSCRW 3 8 16 X 3 8 SKTHD 1 21 548274 OIL SEAL 2 22 64144 02 SNAP RING 3 4 2 23 ...

Page 30: ...28 MATAWAY FIGURE 6 GUARDS ...

Page 31: ...0X3 4 7 2 64006 06 LCKWSHER HELICAL 7 16 2 3 64006 01 LCKWSHER 1 4 HELICAL 3 4 64163 67 WASHER 516X1X12GA 2 5 64163 03 WSHR 256X 62X18GA 3 6 64123 84 BLT HEX 7 16 14X1 2 2 7 4163648 2 COVER PLATE 1 8 522982 SPACER PLATING 2 9 4164080 GUARD W DECALS 1 10 4163591 DECAL WARNING HANDS 1 11 4161123 LABEL RYAN OVAL 1 ...

Page 32: ...30 MATAWAY FIGURE 7 REEL 1 32 BLADES 1 2 SPACING 1 2 2 3 3 4 5 6 7 8 9 10 12 13 14 15 16 ...

Page 33: ...DES ITEM 8 8 544292 BEARING 1 INCLUDES ITEM 9 9 521856 BEARING BALL 1 10 521857 COLLAR BRG LOCKING 1 11 544260A REEL 1 INCLUDES ITEMS 16 12 64164 19 KEY WOODRUFF 1 13 522542 SHAFT 1 14 522543 PULLEY 1 15 522545 RING RETAINING 1 16 820484 WASHER FLAT 3 USE ITEM 16 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED NOTE THIS REEL ASSEMBLY IS BEST USED FOR PULVERIZING CORES AFTER AER...

Page 34: ...32 MATAWAY FIGURE 8 REEL 1 32 BLADES 1 SPACING 1 2 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 ...

Page 35: ...40 PILLOW BLOCK AY 1 INCLUDES ITEM 9 9 544292 BEARING ASSY 1 INCLUDES ITEM 10 10 521856 BEARING BALL 1 11 521857 COLLAR BRG LOCKING 1 12 544261A REEL 1 INCLUDES ITEMS 11 13 17 13 64164 19 KEY WOODRUFF 1 14 522542 SHAFT 1 15 522543 PULLEY 1 16 522545 RING RETAINING 1 17 820484 WASHER FLAT 3 USE ITEM 17 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED NOTE THIS REEL ASSEMBLY IS BE...

Page 36: ...34 MATAWAY FIGURE 9 REEL 1 16 BLADES 1 SPACING 1 2 2 3 3 4 5 6 7 8 9 10 12 13 14 15 16 ...

Page 37: ...LOW BLOCK AY 1 INCLUDES ITEM 8 8 544292 BEARING ASSY 1 INCLUDES ITEM 9 9 521856 BEARING BALL 1 10 521857 COLLAR BRG LOCKING 1 11 544262A REEL 1 INCLUDES ITEMS 10 12 16 12 64164 19 KEY WOODRUFF 1 13 522542 SHAFT 1 14 522543 PULLEY 1 15 522545 RING RETAINING 1 16 820484 WASHER FLAT 3 USE ITEM 16 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED NOTE THIS REEL ASSEMBLY IS BEST USED ...

Page 38: ...36 MATAWAY FIGURE 10 REEL 1 16 BLADES 1 2 SPACING 1 2 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 17 ...

Page 39: ...1 8 545640 PILLOW BLOCK AY 1 INCLUDES ITEM 9 9 544292 BEARING ASSY 1 INCLUDES ITEM 10 10 521856 BEARING BALL 1 11 521857 COLLAR BRG LOCKING 1 12 544265A REEL 1 INCLUDES ITEMS 11 13 17 13 64164 19 KEY WOODRUFF 1 14 522542 SHAFT 1 15 522543 PULLEY 1 16 522545 RING RETAINING 1 17 820484 WASHER FLAT 3 USE ITEM 17 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED NOTE THIS REEL ASSEMB...

Page 40: ...38 MATAWAY FIGURE 11 REEL FLAIL BLADES 1 SPACING 1 2 2 3 4 4 4 5 5 6 7 8 9 10 11 12 14 15 16 17 ...

Page 41: ...LUDES ITEM 8 8 548354 RING INTERNAL RETAIN 1 9 545640 PILLOW BLOCK AY 1 INCLUDES ITEMS 10 12 10 544292 BEARING ASST 1 INCLUDES ITEMS 11 11 521856 BEARING BALL 1 12 521857 COLLAR BRG LOCKING 1 13 544269A REEL 1 INCLUDES ITEMS 12 14 17 14 64164 19 KEY WOODRUFF 1 15 522543 PULLEY 1 16 522545 RING RETAINING 1 17 545913 7 SHAFT AY 1 NOTE THIS REEL ASSEMBLY IS BEST USED FOR THATCH CONTROL AND FOR PULVER...

Page 42: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010 ...

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