background image

Don't attempt to remove materials from intake or 

discharge when unit is running or impeller 

is rotating. 

Be aware that the i

mpeller coasts after the 

engine is turned off. 

Do not straighten or weld worn impellers;

 

replace them immediately.

 

Keep other persons away from impeller.

 

Wear gloves and use caution when clearing

 

debris from inside the housing to protect from

 

sharp edges.

 

TRUCKLOADER

MAINTENANCE SAFETY 

G

eneral 

-

Maintain machine according to manufacturer's

 

schedule and instructions for maximum safety

 

and best results.

-

Park supporting vehicle on level ground.

-

Never allow untrained personnel to service ma-

chine.

-

Do no

t

 adjust or repair until the engine is stopped

 

and all parts have stopped moving.

-

Inspect truckloader components on a regular

 

basis; worn, damaged or deteriorated parts

 

should be replaced or repaired by a qualified

 

Little Wonder servicing dealer.

-

R

eplace

ment parts should be 

recommended by

 

the manufacturer(s).

-

Set throttle to SLOW position, t

urn ignition key to

 

OFF position

, remove key, and d

isconnect spark

 

plug wire(s)

 and/or the battery negative (-) wire

 

before making any repairs.

-

Do not dismantle the machine without releasing

 

or restraining forces which may cause parts to

 

move suddenly.

-

Provide adequate support for lifted machine or

 

parts 

before working beneath them

.

-

Do not put hands or feet near or under rotating

 

parts.

-

Clean up spilled oil or fuel.

-

Replace faulty mufflers.

-

K

eep the engine, muffler,

 

battery compartment

,

 

and fuel storage area free of grass, leaves,

 

debris buildup or grease 

to reduce fire hazards

.

Rotating Impeller 

WARNING 

-

-

-

-
-

SAFETY 

Fuel 

WARNING 

-

Use extra care when handling g

asoline and

diesel fuels

; they 

are flammable

. G

asoline

 

vapors

are explosive.

-

Store in 

approved 

containers specifically

designed for fuel.

-

When refueling or checking fuel level:

Stop the engine and allow to cool

Do not smoke

Do not refuel indoors

Use a funnel

Do not overfill

 

the tank

Clean up all spills and wait for vapors to

clear

 

before starting the engine

-

To prevent static electricity sparks:

Keep containers electrically grounded;

flowing fuel can generate static electricity.

Refill fuel containers on the ground away

from the vehicle; do not fill containers in a

vehicle or on a truck or trailer bed with a

plastic liner.

When practical, remove equipment from the

truck or trailer and refuel

 

it on the ground.

If equipment must be refueled on the truck or

trailer, refuel from a portable container rather

than a dispenser nozzle.

Keep the dispenser nozzle in contact with the

rim of the fuel tank or container opening until

fueling is complete.

Do not use a nozzle lock-open device.

-

Replace caps on fuel cans and tanks securely.

-

Change clothing immediately if fuel is spilled on

it

Summary of Contents for LITTLE WONDER monster 8495-06-01

Page 1: ...MODELS 8495 06 01 49HP DIESEL KOHLER TOW BEHIND TRUCKLOADER 49HP TOW BEHIND TRUCKLOADER MAN 802 0002 00 Rev 11 01 21 Original Language Instructions PARTS OPERATOR S MANUAL ...

Page 2: ...a If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For more information go to www P65warnings ca gov diesel WARNING This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to w...

Page 3: ... all controls Observe all safety precautions Follow all instructions and warnings Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Little Wonder dealer for any service or parts needed Little Wonder service ensures that you continue to receive the best results possible from Little Wonder products You ca...

Page 4: ...symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Little Wonder machines For your safety and the safety of others read and follow the information given with thesesignalwordsand orthesymbolshownabov...

Page 5: ...oid breathing dust Never allow underage children as defined by local regulations unskilled or improperly trained people to ride sit on stand on or operate this equipment Do not operate machine while under the influence of drugs or alcohol The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Site Preparation and Circumstances Make ...

Page 6: ...ng the operator s position for refueling General or project end a Move throttle to the SLOW position b Turn the key to the OFF position c Remove the key d Wait until all moving parts including fans have come to a complete stop Before leaving the operator s position for clearing blockages unclogging the chute cleaning working on inspecting or making repairs a Move throttle to the SLOW position b Tu...

Page 7: ... machine or parts before working beneath them Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel Replace faulty mufflers Keep the engine muffler battery compartment and fuel storage area free of grass leaves debris buildup or grease to reduce fire hazards Rotating Impeller WARNING SAFETY Fuel WARNING Use extra care when handling gasoline and diesel fuels they are fl...

Page 8: ... store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Store indoors in a sheltered area a dry place where it is not accessible to chil...

Page 9: ...7 TRUCKLOADER LABELS P N MP100110 P N MP100112 P N MP100111 P N MP100108 P N MP100109 P N MP100113 P N 430231 ...

Page 10: ...l and Warranty Registration package 1 Engine operation manual 3 Install draw bar into trailer frame with two 5 8 x 1 2 bolts and two 5 8 lock nuts Tow Behind The truckloader is intended to be used in Only conjunction with a truck or trailer mounted debris receptacle to load landscape debris for removal from a work site to storage dump or processing site These receptacles or debris bodies or boxes ...

Page 11: ... flat washers and 2 1 2 lock X 1 1 4 bolts 24 3 8 flat washers 12 3 8 lock nuts Tow Behind Only washers and 12 3 8 nuts 7 Install discharge hose 12 heavy duty clamp with 5 Install vertical debris stack with boom mounts 6 1 2 X 1 bolts positioned on right rear to fan housing using 12 3 8 x 1 1 4 bolts 24 flat washers 12 3 8 lock washers and 12 3 8 nuts ...

Page 12: ...tructions DO NOT STAND ON UNIT Heavy weight May need assistance installing Boom Assembly Contents 1 Fiber Washer 2 Boom Support Bearings 4 3 4 Bolts 4 3 4 Lock Washers 4 3 4 Nuts 1 Place Fiber Washer over BOTTOM of Boom 5 Supporting the base bottom Boom Support Bearing when lifting the Boom Assembly slide the Boom on to Discharge Stack Support Brackets 6 Swing the Boom Arm into the Boom Lock Pin 7...

Page 13: ...to the flange Hold the strap with the other hand 5 Close the ratchet piece once the hose is securely tightened 2 Loop the remaining ratchet strap around the intake hose so that the ratchet hardware is on the topside of the nozzle between the handle and ratchet the strap tightly around the nozzle 3 Take any excess strapping and loop the strapping through the ratchet piece and then close the ratchet...

Page 14: ...TRUCKLOADER CONTROLS KEY SWITCH A Position stops at OFF RUN CRANK THROTTLE B CONTROL PANEL C EMERGENCY SHUT OFF D B C D A 12 ...

Page 15: ...to fill tube when engine is running Inspect material to be vacuumed and remove stones branches or other hard objects that might damage the machine or cause it to clog Perform a functional check of the safety interlock system each time you operate the unit For Tow Behind units make sure trailer wiring is connected to the truck and check that all brake lights and turn signals are functioning properl...

Page 16: ...EARING 3 Remove the key DEBRIS FROM INSIDE THE HOUSING GLOVES 4 Wait until all moving parts including fans have SHOULD BE WORN AS SHARP EDGES ON THE come to a complete stop IMPELLER OR IN THE DEBRIS MAY BE PRESENT When unit needs to be checked or a clog needs Remove the Hose Assembly from the Inlet Flange to be cleared Assembly 1 Move the throttle to SLOW position 2 Turn the key switch to the OFF ...

Page 17: ...IZER LEG INTO UPRIGHT POSITION 5 Crank up support jack stand and unlatch rotate jack until locked in horizontal position UNCOUPLING TRUCKLOADER UNIT Failure to follow uncoupling instructions can result in unit rollover and serious personal injury and unit damage 1 DROP REAR STABILIZER LEG TO FIRM FLAT SURFACE 2 Secure with spring loaded pin 3 Disconnect taillight brake wiring harness and safety ch...

Page 18: ...e areas need to be monitored See the engine manual for oil specifications and throughout the work day and may need to be cleaned checking procedure several times daily depending on circumstances To put the equipment into service after an extended period of storage STORAGE To prevent possible explosion or ignition of vaporized fuel do not store equipment with fuel in tank or 1 Check for loose parts...

Page 19: ...unt Drive Taper Lock Hub PTO clutch Impeller Diameter in cm Type 25 63 5 Serrated Impeller Blades Cutting Points 4 48 Impeller Material Thickness in mm Steel 1 2 12 7 Air Flow CFM 7 600 Housing Liners in mm 1 4 6 3 Steel Flexible Intake Hose D x L 16 40 6cm x 10 3m Flexibe Discharge Hose D x L 12 30 4cm x 6 1 8m Axle Rating lbs kg 3 500 1 587 Suspension Torflex Tire Wheel ST205 75 D15 Assembled Di...

Page 20: ...PARTS SECTION 18 ...

Page 21: ...ASSEMBLY TRUCKLOADER 19 ...

Page 22: ... MP 020134 DRAW BAR ASSEMBLY 1 MP 020066 A EXTENSION CHANNEL W SPRING LATCH 1 MP 020156 A FRAME EXTENSION 1 MPE 020009 B REAR SUPPORT POST 1 MP 020294 SAFETY CONE BRACKET 1 MP 040013 N A JACK DUAL WHEEL JACK 1 MP 040003 N A HITCH COUPLER ADJUSTABLE 2 5 16 BALL 1 928818 36 35 SHIPPING LEG 1 MPE 020067 WHEEL CHOCK BOX 1 20 ...

Page 23: ...p 1 MPE 020072 WEAR LINER KIT 35 36HP 1 MPE 020133 INTAKE FLANGE 35 36HP 1 MPE 020439 IMPELLER KIT 49HP 1 MPE 050056 N A Q3 2 1 4 Martin Split Taper MST Bushings 1 MP 020018 COVER PLATE IMPELLER 29 35 36hp 1 MPE 020154 16 NOZZLE 35 36HP 1 MPE 020147 SUPPORT STRAP INTAKE HOSE 35 36HP 1 MPE 030094 N A INTAKE HOSE 16in X 10ft 1 21 ...

Page 24: ...CK 1 2 MPE 020140 A DISCHARGE ELBOW 1 3 MPE 020152 A BOOM ASSEMBLY 35 36 5 10 YARD 1 4 MPE 030111 N A DISCHARGE HOSE 12in X 6ft FLEX TUBE PU 060 BLK BLK 1 5 MP 010068 GASKET DISCHARGE CHUTE 35 36HP 2 6 MPE 020375 LICENSE PLATE BRACKET 35 36HP 1 7 MPE 050033 N A BOOM BEARING 1 1 2 2 BOLT FLANGE BEARING 2 22 ...

Page 25: ...MBLY TRUCKLOADER ITEM NO PART NUMBER Rev DESCRIPTION QTY 1 MP 040018 N A TORFLEX AXLE 3 500LB CAPACITY 1 2 MP 020377 B FENDER ASSY LEFT 1 3 MP 020139 B FENDER ASSY RIGHT 1 4 MP 040002 N A TIRE WHEEL PKG SILVER 15 2 23 ...

Page 26: ...EMBLY TRUCKLOADER ITEM NO PART NUMBER Rev DESCRIPTION QTY 1 MPE 080097 N A 49hp KOHLER DIESEL 1 2 070031 N A 22 GALLON FUEL TANK 1 3 010119 N A VIBRATION DAMPING MOUNT 5 4 MPE 090028 N A GROUP 24 BATTERY BOX 1 24 ...

Page 27: ...d proper maintenance failure to follow operating instructions or Owner s Manual misuse lack of proper storage or accidents nor does it cover routine maintenance parts and service This limited warranty does not cover any defects due to repairs or alterations made to the product made by anyone other than LITTLE WONDER or its registered dealers You must maintain your LITTLE WONDER TRUCKLOADER by foll...

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