Schiller Grounds Care RYAN MATAWAY 544283B Operator'S Manual Download

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ITEM PART NO.

DESCRIPTION

QTY ITEM PART NO.

DESCRIPTION

QTY

MATAWAY

FIGURE 5

TRANSMISSION

5-1

64006-03 WASHER, 3/8 HELICAL LCK 4

5-2

64123-50 BOLT-HEX 3/8-16X1

5-3

64025-05 NUT-3/8-16 HEX

5-4

524536

GUIDE,BELT (PLATING)

5-5

2702128.2 TRANSMISSION AY

(INCLUDES ITEMS 6-26)

5-6 516700 SPACER

5-7 516724 GEAR

5-8

517137

PULLEY,4" DIA "A" SIZE

5-9

517226

BRG,SLV .33 .50 .20 IRON 2

5-10 517342 SPROCKET

5-11

518820

SHAFT, OUTPUT

5-12 518826

SHAFT, INPUT

5-13 518827 GEAR

5-14 522638

CASE, GEAR

5-15 523515

BRACKET, MOUNTING

5-16

2702142 GEAR AY,IDLER 56T/20T

(INCLUDES ITEM 17)

5-17 515511 BUSHING

5-18 548119

BRG,BALL.75 1.62.31 "OP" 4

5-19 548201

SETSCREW, 5/16-18 X 5/16 2

5-20 548204

SSCRW,.38-16.38 BS

5-21 548274

OIL SEAL

5-22 548324

RING,EXT RET.691ID.042T 2

5-23 548369

KEY, WOODRUFF.19 X.62 4

5-24

548911

NUT,.31-18 YS HSF

5-25 548958

SCREW, .31-18 3.50 YS HX 6

5-26 800120

PLUG,.38-18NPT PS SQ HD 2

5-27 64163-61 WSHR .81X.406X16GA

5-28 551094

SCREW, 3/8X1-3/4

Summary of Contents for RYAN MATAWAY 544283B

Page 1: ...OP PARTS MANUAL MAN 4157304 Rev A 6 2007 MODEL 544283B MATAWAY ...

Page 2: ...tado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel contient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduction El ...

Page 3: ...iller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its e...

Page 4: ... not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol means ATTEN...

Page 5: ...operate machine while under the influence of drugs or alcohol The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Site preparation and circumstances Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer...

Page 6: ...increase the hazard of personal injury Interrupting operation Before leaving the operator s position Park on level ground Disengage the master clutch Shut off the engine and remove the key Disengage the master clutch and wait until the blades quit rotating before raising blade assembly when not dethaching seeding for transport when crossing surfaces other than grass Stop the engine disengage the m...

Page 7: ...n the rain during mowing Use lower speeds on a slope to avoid stopping or shifting Remove obstacles such as rocks tree limbs etc Avoid driving over obstacles such as ruts holes rocks and roots whenever possible Be alert to dips and rises Uneven terrain can overturn a mower or cause it to slide Tall grasses can hide obstacles WARNING Do not operate near dropoffs ditches or embankments The machine c...

Page 8: ...start the engine until the spill is cleaned up and vapors have cleared Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove gas powered equip ment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rathe...

Page 9: ...NGAGED control is pulled back Drive clutch ONLY engaged control is pushed forward Both drive and reel clutches engaged lever is pulled back to knob then control is pushed forward Turn the adjustment screw clockwise to raise the cutting height Turn the adjustment screw counterclockwise to lower the cutting height Cutting Height Adjustment Safety Warnings Hands or feet may be severely injured or sev...

Page 10: ...ndle A to the mounting tabs B on the frame C using 2 1 2 13 X 1 screws and lockwashers 4 Mount the side braces D to the handle A using 2 3 8 16 X 1 flangelock screws and flangelock nuts Secure braces to frame using 2 3 8 16 X 1 flangelock screws 5 Remove the transmission belt cover Tilt unit forward and support the chassis with jack stands To prevent fuel spillage and or the risk of fire or person...

Page 11: ...chieved when the lever is locked over center After the reel is positioned properly check for free rotation Be certain the reel clamp lever locks over center Failure to do so may allow the reel to work free causing damage to the equipment and or personal injury to the operator and or bystanders 10 Install the belt shield G under the frame Secure it with 1 5 16 18 X 3 4 screw and lockwasher 11 Remov...

Page 12: ...fully retract the trigger when the control lever is pulled back 16 Using a clevis pin connect the clevis on the lift rod D to the lift arm E as shown NOTE Adjusting the clevis on the rod may be required to insure that the lever locks over center with enough force to hold the unit firmly in the up position Once the clevis is positioned properly secure the clevis pin with a cotter pin Tighten the lo...

Page 13: ...e electrode behind the throttle plate J opposite end of the electrode to which the engine wire L is connected NOTE Make sure that the throttle cable is clamped on the throttle plate so that when the throttle lever is pulled all the way back the engine stops Adjust the position of the cable in the clamp if required 20 Clamp the throttle cable to the front of the engine cowl M as shown ...

Page 14: ...gine can be started without holding the operator presence lever if the clutch control is disengaged CLUTCH CONTROL D engages the clutch for both the drive transmission and reel rotation REEL CONTROL LEVER E must be pulled back against the clutch control handle for the reel clutch to be engaged Pull the Reel Control Lever back against the clutch control and push the clutch control forward to engage...

Page 15: ... replace any warning decal which becomes illegible STARTING THE ENGINE Before starting engine check engine oil level Fill if necessary following the engine manufacturer s recommendation for the type and amount of oil required Fill fuel tank with appropriate fuel recommended by the engines manufacturer 1 Make sure the lift lever is in the raised position 2 Make sure the clutch control is disengaged...

Page 16: ...fting lever is in the lowered position Never cross hard surfaces or objects sidewalks driveways stepping stones etc with reel blades down and or engaged Fine depth adjustment is made by turning the adjusting screw G clockwise down to raise reel from the turf and turning the adjusting screw counterclockwise up to lower reel into the turf Tighten locking nut H after each reel adjustment Low tire pre...

Page 17: ...ent damage to the turf the unit should be in motion and the clutch control engaged before lowering reel onto the turf Never cross hard surfaces or objects sidewalks driveways stepping stones etc while the reel is down and or engaged 6 After each pass across the turf raise the reel disengage the clutch control and position the unit manually for the next pass this will help prevent damage to the tur...

Page 18: ...s can collect Stop engine and let cool before servicing or making adjustments around the engine area Use adequate lifting device to raise unit Use appropriate jack stands to support unit PREVENTIVE MAINTENANCE After each days use 1 Wash unit with water after engine has cooled 2 Check blades for damage cracks broken blades etc replace if necessary Make sure blades are free of debris and apply a lig...

Page 19: ...t blade onto the shaft then rotate the next blade so it is one lobe forward 60o off center from each previous blade Keep installing the blades in this order until all blades are installed Mount the reel shaft with new blades in the reverse order it was removed After 4 hours of use check reel nut for proper torque The torque value for the reel nut is 348 ft lbs 35 ft lbs 420 to 510 N m TIRE PRESSUR...

Page 20: ...ction of engine rotation until it s loose approx 1 4 turn 5 Make sure the springs are in place on the drive belt idler arm and the reel belt idler arm 6 Slide transmission and mounting plate toward the rear of unit as far as possible Tighten transmission mounting hardware 7 Position engine so it is square with the chassis and tighten either the two front or the two rear mounting screws 8 Engage th...

Page 21: ...ne Loosen the set screw on the transmission pulley and slide it in or out to achieve proper alignment 14 Align the mounting plate L so that it is perpendicular to the chassis and the pillow block bearing is centered on the coupler shaft Tighten the two plate mounting screws H at the bottom of the plate 15 Align the pillow block bearing with the coupler shaft so that there is no vertical or side lo...

Page 22: ...gage clutch control lever several times and check to see that belt stops work properly The belts should be held firmly but not pinched severely with reel drive lever disengaged NOTE Overtight belt stops will cause undo wear on reel drive belts 23 Belt stop tension on the reel belts can be adjusted by loosening the screw D in the reel belt idler assembly and screwing it in or out to adjust the tens...

Page 23: ... is engaged the hook should hold the reel idler assembly back far enough that the reel belts will not engage Retighten the hook mounting hardware 2 After the hook has been adjusted Loosen the two jam nuts B at the top of the cable Adjust the bottom nut to take up any slack in the cable Be careful not to overtighten the cable or the hook may not hold the reel idler assembly Use the top nut to lock ...

Page 24: ...a punch in the small hole in the collar and use hammer to tap the collar clockwise opposite direction of engine rotation until it s loose approx 1 4 turn Remove the collar 5 Remove the bolts H securing the mounting plate L Remove plate and the pillow block J leave the pillow block attached to the mounting plate 6 Remove all three reel belts NOTE Inspect the drive belt to the transmission after the...

Page 25: ...eck the reel belt pulley alignment The measurement A should be 5 8 16mm If adjustment is required loosen the set screw in the pulley and move the pulley in or out on the shaft NOTE The pulley is secured to the shaft by set screw and key It may need to be tapped with a hammer for adjustment Use a plastic rubber lead or leather head hammer to avoid damaging the pulley 14 Support the unit on jack sta...

Page 26: ...hain pulsations which may result in irregular sprocket speed and abnormal chain and sprocket wear 6 Tighten hardware and recheck tension on the chain 7 Lubricate the fitting on the idler sprocket and lightly oil the chain to prevent excessive dirt accumulation 8 Install belt guard TRANSMISSION GEAR REPLACEMENT 1 Remove the transmission from the unit 2 Remove the sprocket pulley and keys 3 Remove t...

Page 27: ...shings make sure they are flush with the edge of the gear and that the oil holes on gear are aligned 10 Install the spacer H onto shaft against the snap ring K Install the large double gear E with the small gear side against the spacer 11 Install key G into keyway and slide the small gear F flat side toward the larger gear onto the shaft OUTPUT SHAFT 12 Remove large gear L large double gear M and ...

Page 28: ...m holes of the case half 21 Position transmission onto the mounting bracket with the drain plug facing to the outside of unit Reinstall the six screws removed during disassembly Secure all six screws and torque to 16 2 ft lbs 21 5 N m 22 Apply 30w oil onto the lips of the new grease seals Install the seals drive pulley and sprocket 23 With the gear case resting level on the mounting bracket fill t...

Page 29: ...e 13563 or equivalent NOTE Do not store unit with blades in the down position Be sure all belts are free from tension the clutch control lever in the disengaged position To put the equipment into service after an extended period of storage 1 Move unit to a level well ventilated area 2 Check unit for loose hardware and broken parts Tighten and replace as necessary 3 Check for cracked or split fuel ...

Page 30: ...cm Height 44 112cm including handle Length 53 135cm including handle Wheelbase 16 1 2 42cm Width of cut 19 483 mm with blade spacing from 1 2 13 mm to 2 50 8 mm depending on which reel is used Drive A section belt from engine to gear box No 40 sealed roller chain from gearbox to front axle Matched set of 3 V section belts from engine to reel Engine Model No CH11T 11 H P Kohler Kohler specification...

Page 31: ...29 MATAWAY PARTS SECTION PARTS SECTION ...

Page 32: ...26 MATAWAY FIGURE 1 CHASSIS ...

Page 33: ...L 2 1 32 524508 LINK LIFT 4 1 33 547743 STOP BELT 1 1 34 548962 HOUSING BEARING 4 1 35 521856 BEARING BALL 2 1 36 521857 COLLAR BRG LOCKING 2 1 37 540195 FRAME 1 INCLUDES ITEM 38 1 38 548224 FITTING GREASE 1 4 SPC 4 1 39 540236 ARM LEFT 1 1 40 540237 ARM RIGHT 1 1 41 4124194 WHEEL 4 10 3 50 4 2PLY 2 INCLUDES ITEMS 42 47 1 42 306320 NUT 5 16 24 4 1 43 64006 02 LOCKWSHR HELICAL 5 16 4 1 44 306861 SC...

Page 34: ...28 MATAWAY FIGURE 2 HANDLE ASSEMBLY ...

Page 35: ...OUNT SWITCH PLATED 1 2 30 524493 ARM PIVOT 1 2 31 524513 ARM LIFT 2 2 32 524526 BRACKET LIFT HANDLE 1 2 33 524578 BUSHING 328X 63X 6 2 2 34 540242 HANDLE AY 1 2 35 540243 CONTROL AY THROTTLE 1 2 36 540245 CONTROL AY KILL SWITCH 1 2 37 540265 WIRE AY 7 5 1 2 38 540266 WIRE AY 75 1 2 39 540272 COVER CNTRL W DECALS 1 2 40 2702291 2 HANDLE AY 1 2 41 2702111 HANDLE AY LOCKING PLTD 1 2 42 2702295 2 ARM ...

Page 36: ...30 MATAWAY FIGURE 3 CLUTCH ASSEMBLY AND CONTROL ...

Page 37: ...RACKET HANDLE 1 3 26 523508 GUIDE BELT 2 3 27 524507 NUT SSPCL 312 18 Z HX 2 3 28 524509 LINK PLATING 1 3 29 524560 RETAINER SPRING 1 3 30 524561 ROD CONTROL 1 3 31 524565 CAM CONTROL PLATED 1 3 32 524576 TRIGGER LOCKING PLTD 1 3 33 524577 BUSHING 328X 63X 41 2 3 34 524579 CABLE CONTROL 1 3 35 524585 HANDLE CONTROL 1 3 36 524591 COVER VINYL 1 3 37 540241 ARM AY 1 3 38 540246 PIVOT 1 3 39 540247 ID...

Page 38: ...32 MATAWAY FIGURE 4 ENGINE AND DRIVE ASSEMBLY ...

Page 39: ...LLEY 3 IN DIA BLK 1 4 13 517123 SHAFT 1 4 14 520574 KEY 25 X 25 X 2 50 PS 1 4 15 544068 PILLOW BLOCK COMPLETE 1 INCLUDES ITEMS 16 17 18 30 4 16 547835 PILLOW BLOCK AY 1 INCLUDES ITEMS 17 30 4 17 521856 BEARING BALL 1 4 18 521857 COLLAR BRG LOCKING 1 4 19 547755 COUPLING 1 INCLUDES ITEMS 20 21 4 20 330748 SCRW 31 18 1 00 BS HS 2 4 21 548183 LWSHR 31 09 HI COLLAR 2 4 22 547759 BELT DRIVE SET OF 3 1 ...

Page 40: ...34 MATAWAY FIGURE 5 TRANSMISSION ...

Page 41: ...7342 SPROCKET 1 5 11 518820 SHAFT OUTPUT 1 5 12 518826 SHAFT INPUT 1 5 13 518827 GEAR 1 5 14 522638 CASE GEAR 2 5 15 523515 BRACKET MOUNTING 1 5 16 2702142 GEAR AY IDLER 56T 20T 2 INCLUDES ITEM 17 5 17 515511 BUSHING 2 5 18 548119 BRG BALL 75 1 62 31 OP 4 5 19 548201 SETSCREW 5 16 18 X 5 16 2 5 20 548204 SSCRW 38 16 38 BS 1 5 21 548274 OIL SEAL 2 5 22 548324 RING EXT RET 691ID 042T 2 5 23 548369 K...

Page 42: ...36 MATAWAY FIGURE 6 GUARDS ...

Page 43: ...ER HELICAL 7 16 2 6 3 64006 01 LCKWSHER 1 4 HELICAL 3 6 4 64163 55 WASHER 328X 75X14 GA 2 6 5 64163 03 WSHR 256X 62X18GA 3 6 6 64123 84 BLT HEX 7 16 14X1 1 2 2 6 7 522668 PLATE COVER 1 6 8 522982 SPACER PLATING 1 6 9 540279 GUARD W DECALS 1 6 10 524568 DECAL OP INST 1 6 11 840697 DECAL WARNING HANDS 1 6 12 4161123 LABEL RYAN OVAL LARGE 1 ...

Page 44: ...38 MATAWAY FIGURE 7 REEL 1 32 BLADES 1 2 SPACING ...

Page 45: ... 1 INCLUDES ITEMS 9 10 7 9 521856 BEARING BALL 1 7 10 521857 COLLAR BRG LOCKING 1 7 11 545967 SHAFT COMPLETE 1 INCLUDES ITEMS 12 15 7 12 306367 KEY WOODRUFF 1 7 13 522542 SHAFT 1 7 14 522543 PULLEY 1 7 15 522545 RING RETAINING 1 7 16 820484 WASHER FLAT 3 USE ITEM 16 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED 7 17 544260 REEL 1 INCLUDES ITEMS 1 16 NOTE THIS REEL ASSEMBLY IS...

Page 46: ...40 MATAWAY FIGURE 8 REEL 1 32 BLADES 1 SPACING ...

Page 47: ...NCLUDES ITEM 9 8 9 548101 BEARING 1 INCLUDES ITEMS 10 11 8 10 521856 BEARING BALL 1 8 11 521857 COLLAR BRG LOCKING 1 8 12 545967 SHAFT COMPLETE 1 INCLUDES ITEMS 13 16 8 13 306367 KEY WOODRUFF 1 8 14 522542 SHAFT 1 8 15 522543 PULLEY 1 8 16 522545 RING RETAINING 1 8 17 820484 WASHER FLAT 3 USE ITEM 17 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED 8 18 544261 REEL 1 INCLUDES IT...

Page 48: ...42 MATAWAY FIGURE 9 REEL 1 16 BLADES 1 SPACING ...

Page 49: ... ITEM 8 9 8 548101 BEARING 1 INCLUDES ITEMS 9 10 9 9 521856 BEARING BALL 1 9 10 521857 COLLAR BRG LOCKING 1 9 11 545967 SHAFT COMPLETE 1 INCLUDES ITEMS 12 15 9 12 306367 KEY WOODRUFF 1 9 13 522542 SHAFT 1 9 14 522543 PULLEY 1 9 15 522545 RING RETAINING 1 9 16 820484 WASHER FLAT 3 USE ITEM 16 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED 9 17 544262 REEL 1 INCLUDES ITEMS 1 16 ...

Page 50: ...44 MATAWAY FIGURE 10 REEL 1 16 BLADES 1 1 2 SPACING ...

Page 51: ...K AY 1 INCLUDES ITEM 9 10 9 548101 BEARING 1 INCLUDES ITEMS 10 11 10 10 521856 BEARING BALL 1 10 11 521857 COLLAR BRG LOCKING 1 10 12 545967 SHAFT COMPLETE 1 INCLUDES ITEMS 13 16 10 13 306367 KEY WOODRUFF 1 10 14 522542 SHAFT 1 10 15 522543 PULLEY 1 10 16 522545 RING RETAINING 1 10 17 820484 WASHER FLAT 3 USE ITEM 17 AS REQUIRED SO ITEM 1 DOES NOT CONTACT THE HEX SHAFT WHEN TIGHTENED 10 18 544265 ...

Page 52: ...46 MATAWAY FIGURE 11 REEL FLAIL BLADES 1 SPACING ...

Page 53: ...RING INTERNAL RETAIN 1 11 9 545640 PILLOW BLOCK AY 1 INCLUDES ITEMS 10 12 11 10 548101 BEARING 1 INCLUDES ITEMS 11 12 11 11 521856 BEARING BALL 1 11 12 521857 COLLAR BRG LOCKING 1 11 13 545966 SHAFT COMPLETE 1 INCLUDES ITEMS 14 17 11 14 306367 KEY WOODRUFF 1 11 15 522543 PULLEY 1 11 16 522545 RING RETAINING 1 11 17 545913 SHAFT AY 1 11 18 544269 REEL 1 INCLUDES ITEMS 1 17 NOTE THIS REEL ASSEMBLY I...

Page 54: ...BOB CAT BUNTON RYAN STEINER SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com ...

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