Schiller Grounds Care Bob-Cat CLASSIC PRO 932007G Parts Manual Download Page 10

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Classic

Pro

ASSEMBLY/SET-UP INSTRUCTIONS

12. To adjust the brakes, remove the brake rod

from the bottom of bellcrank

and set the traction

control lever in the neutral position. Adjust the brake
rod by turning it in or out of the swivel

in the brake

arm until it just goes into the hole on the bellcrank.
Secure with hairpin.

NOTE

: The machine should not move with the

traction control levers in the parking brake position.
If machine moves in the parking brake position,
readjust brake rod length. Verify that machine can
be moved easily when the traction control levers are
placed in the neutral position.

13.

Fill engine with oil. (See engine manual for specifications.)

14.

Fill fuel tank with with clean, fresh unleaded fuel.

GASOLINE IS HIGHLY FLAMMABLE!

•

Fill fuel tank with good quality, clean, regular unleaded gasoline.

•

Do not use hi-test fuel.

•

Do not smoke.

•

Do not spill fuel.

•

Fill outdoors.

•

Do not overfill. Fill to 1" below bottom of filler neck to allow room for expansion.

•

USE A FUNNEL TO FILL GAS TANK.

15.

Adjust tire pressure in drive wheels and casters to 14 psi (96 kPa).

16.

Before attempting to start the mower, read and understand all sections of the Operation & Safety

manual.

17.

Verify that the safety circuits work properly.

NOTICE

: Special setup instructions.

•

Before engaging the cutterdeck, run the engine for five minutes at full RPM. This is recommended for

new engine installation to permit complete engine lubrication prior to load.

•

Do not engage the cutterdeck at full throttle. Set the throttle half way between the highest and lowest

engine speed, engage the PTO switch and increase the engine speed to full before cutting.

•

Do not use this machine without an approved grasscatcher, grass discharge chute or mulching plate(s)

correctly fitted.

Summary of Contents for Bob-Cat CLASSIC PRO 932007G

Page 1: ...PARTS MANUAL MAN 4166081 Rev A 11 2010 MODELS 932007G FS481V KAWASAKI 32 CLASSIC PRO 933007G FS481V KAWASAKI 36 CLASSIC PRO 934007G FS481V KAWASAKI 48 CLASSIC PRO OPERATOR S MANUAL 4166082 ...

Page 2: ...stado de California hace saber que los gases de escape de los mo tores diesel y algunos de sus com ponentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel contient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduction ...

Page 3: ...ou are See a BOB CAT dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equ...

Page 4: ...s add on accessories or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damag...

Page 5: ...king material 2 Remove all tie wraps and banding Remove traction control rods D gear shift lever A and parts bag B Set aside for later use Remove fuel tank from the crate 3 Install upper handle B to lower handle D using 2 3 8 16 X 1 bolts and 2 3 8 16 nylon lock nuts through upper holes F and also installing 2 3 8 16 X 1 bolts and 2 3 8 16 lnylon lock nuts through holes E in the upper handle and o...

Page 6: ...lever should contact the upper stop at idle and thelower stop at full throttle Make sure the choke is fully open with the choke cable pused all of the way in and fully choked with the cable pulled all of the ay out ASSEMBLY SET UP INSTRUCTIONS LOW IDLE STOP HIGH IDLE STOP HIGH IDLE STOP WITH THE CHOKE CABLE PUSHED IN THE TWO LEVERS SHOULD ALMOST TOUCH ...

Page 7: ...orque to 8 12ft lbs NOTE Tighten all fuel tank bolts firmly but do not overtighten or damage to the fuel tank may result 5 Attach gear shift lever A removed in Step 2 to the lower shift arm H using 1 5 16 18x1 bolt and 1 5 16 18 whizlock nut Shift the lever to the neutral position and verify that the lever is centered in the slot If not loosen the bolt and reposition lever Retighten bolt GEARBOX A...

Page 8: ...e fuel line F2 fromthe purge port on the engine to the vent at the top of the tank as shown in Figure 1 TANK P N 4163068 1 Connect the fuel line N from fuel tank to the furl filter line and secure with the supplied hose clamp as shown in Figure 2 TANK P N IS LOCATED ON BOTTOM OF TANK 9 Route cables and wires as shown and tie harness to upper handles as shown FIGURE 1 FIGURE 2 ...

Page 9: ...h washers and hairpins with the washers to the inside 11 To adjust traction control rods remove the traction control rod swivel P and the brake rod R from the bellcrank Q and adjust swivel up or down the control rod so that once reinstalled there is a 1 4 6 35mm gap between the bottom of the rod and the bottom of the traction lock with the traction lock pushed down in the drive position shown belo...

Page 10: ...ith good quality clean regular unleaded gasoline Do not use hi test fuel Do not smoke Do not spill fuel Fill outdoors Do not overfill Fill to 1 below bottom of filler neck to allow room for expansion USE A FUNNEL TO FILL GAS TANK 15 Adjust tire pressure in drive wheels and casters to 14 psi 96 kPa 16 Before attempting to start the mower read and understand all sections of the Operation Safety manu...

Page 11: ...BLY SET UP INSTRUCTIONS MACHINE LUBRICATION Every 50 Working Hours Lubricate the following points with grease 1 Caster wheel pivots 2 points 2 Shaft Couplers 2 points 3 Drive Wheel Bellcranks 2 points 4 Idler pivot bearing ...

Page 12: ...ith local requirements 3 Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve Replace rubber cap over the tip of the valve Replace hose assembly back into engine clip 4 Change oil filter 5 Fill the crankcase with fresh oil to the full mark Do not overfill See engine manual for oil specifications DAILY 1 Check oil level with the dipstick 2 If...

Page 13: ...ise to remove air cleaner cover F 2 Loosen clamp X to remove air cleaner assembly 3 Remove and wash precleaner V with kerosene or liquid detergent and water 4 Wrap precleaner V in a cloth and squeeze to remove excess cleaning agent 5 Saturate precleaner V with new engine oil and squeeze to remove excess oil Every 100 hours more often under very dusty or dirty conditions check the paper cartridge Z...

Page 14: ...TER When required the fuel filter X may be replaced See the Parts Section for service part numbers SPARK PLUG Remove plug and check condition Good operating conditions are indicated if the plug has a light grey or tan deposit A white blistered coat ing may indicate overheating A black coating usually means an over rich fuel mixture caused by a clogged air cleaner or improper carburetor adjustment ...

Page 15: ...des do not use another manufacturer s blades as this could be dangerous Replace cracked or bent blades BLADE REMOVAL 1 Use a box wrench or socket with a long breaker bar to remove spindle bolt under cutterdeck 2 Slip tube over breaker bar or wrench if necessary to gain leverage 3 Keep hands clear as blades may rotate when bolt releases 4 When changing blades wear thickly padded gloves 5 Block blad...

Page 16: ...i O k c e h C X r i A l i O r o f k c e h C s k a e L X e k a t n I r i A n a e l C X r e n a e l C r i A n a e l C X r e t l i F l i O e g n a h C X L A U N A M S R E R U T C A F U N A M E N I G N E E E S r e t l i F l e u F k c e h C t s u j d A e c a l p e R g u l P k r a p S L A U N A M S R E R U T C A F U N A M E N I G N E E E S X O B R A E G l e v e L l i O k c e h C X E N I H C A M e r i T ...

Page 17: ...__________________________ ________________________________________________ ________________________________________________ ________________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H s e r u s s e r p e r i t k c e h C s t n i o p l l a e t a c i r b u L s t l o b s t u n k c e h C E N I G N E l e v e l l i o ...

Page 18: ... the traction control rod and the bottom of the drive slot when the drive is engaged and the traction control lever is pushed down If there is no gap the rod will hold the wheel belt idler up and the belt may slip Too much gap makes it difficult to get adequate braking and free wheeling neutral when traction locks are in the neutral position The gap may be increased from 1 4 as long as the machine...

Page 19: ...T and brake band may be moved to a different hole in the brake arm 7 Adjust belt guide V to remove any sag in the drive belt between the drive pulley and the wheel pulley When the brakes are properly adjusted the machine can be freely manuevered with the traction control levers in the neutral position If not the brakes have been over adjusted and have to be backed off NOTE Clean inner groove of wh...

Page 20: ...2 or 3 Position 1 will provide the least amount of hand effort and wheel traction Position 3 will provide the highest amount of hand effort and wheel traction TIRE PRESSURE ADJUSTMENT Tire pressures should be maintained at 14 psi 96 kPa NOTE Adjusting tire pressure between 10 psi 69 kPa and 28 psi 193 kPa can improve tracking Increase pressure on the side the machine tracks toward and decrease it ...

Page 21: ... BELT 1 Rotate idler arm A counterclockwise using a 3 8 ratchet or breaker bar and remove belt 2 Install belt as shown 48 CUTTERDECK PTO BELT 1 Rotate idler arm B counterclockwise using a 3 8 ratchet or breaker bar and remove belt 2 Install belt as shown ...

Page 22: ...rbox drive belt is snug WHEEL DRIVE BELT Remove brake rod R and tracton control rod D from bellcrank Q Remove bottom bolt C and spacer from fender Y and loosen the bolt E that holds bellcrank Rotate bellcrank and idler up and out of the way The wheel drive belt will be slack enough to be removed from its pulleys and passed over the drive wheel Replace in the reverse order readjust traction control...

Page 23: ...PARTS SECTION ...

Page 24: ... MOUNT 44 31 34 27 41 35 42 38 39 47 12 48 17 28 12 13 5 6B 56 22 49 50 22 23 24 21 TO ENGINE 5 6C 3 20 4 4 TO ENGINE PURGE PORT 5 5 5 7 57 8 12 FT LBS TORQUE TO P N LOCATED ON BOTTOM OF TANK USE THIS SET UP WITH TANK P N 4163068 1 59 58 5 56 5 5 60 61 TO ENGINE 7 5 58 P N LOCATED ON BOTTOM OF TANK USE THIS SET UP WITH TANK P N 4165561 6A ...

Page 25: ...FFLER MIDSIZE KAW 1 29 4121560 KIT BRK POLE RPLCMNT 1 30 64025 05 NUT 3 8 16 HEX 1 31 38010 2A IDLER PULLEY 1 32 64144 01 SNAP RING 5 8 1 33 128175 PULLEY SNGL GRV 7 ED 1 34 2721796 BELT MIDSIZE GEARBOX 1 35 38304 03 BRG FLANGED PLASTIC 1 36 64123 155 BLT HEX 7 16 20 X 3 1 37 64006 06 LOCKWSHR HELICAL 7 16 1 38 64123 54 BOLT 5 16 18X3 4 HEX 2 39 64229 02 LOCKNUT NYLON 5 16 18 2 40 64164 12 1 4X1 4...

Page 26: ...65 62 55 32 34 57 16 54 51 58 26 36 35 27 27 30 31 18 25 68 43 49 62 44 53 65 67 27 34 69 27 64 56 55 14 61 27 66 27 59 27 27 4 49 53 44 60 29 10 41 39 12 22 21 28 13 19 23 18 17 6 23 19 18 21 15 2 11 24 40 7 9 8 22 3 20 42 1 45 63 52 49 48 10 29 5 50 70 47 ...

Page 27: ...ING 2 31 33030 08 SPACER 2 32 2308000 PULLEY IDLER 2 33 4136715 SPACER FENDER 8 34 64123 138 BLT HEX 3 8 16X3 3 4 4 35 64123 93 BLT HEX 3 8 16X5 4 36 2721369 2 COVER BELT BOBCAT 2 37 2721365 7 WLDMT LH BELLCRANK 1 38 2721364 7 WLDMT RH BELLCRANK 1 39 4127203 TRNSMSN 5 SPD W REV 1 SEE FIGURE 4 FOR PARTS BREAKDOWN 40 64163 29 21 64x1x11GA WASHER 10 41 2721477 BELT HB 56 75 2 42 4151917 PULLEY SINGLE...

Page 28: ... 55 32 34 57 16 54 51 58 26 36 35 27 27 30 31 18 25 68 43 72 62 44 53 65 67 27 34 69 27 64 56 55 14 61 27 66 27 59 27 27 4 72 53 44 60 29 10 41 39 12 22 21 28 13 19 23 18 17 6 23 19 18 21 15 2 11 24 40 7 9 8 22 3 20 42 1 45 63 52 49 48 10 29 50 5 49 49 71 70 47 73 ...

Page 29: ...2 33 4136715 SPACER FENDER 8 34 64123 138 BLT HEX 3 8 16X3 3 4 4 35 64123 130 BLT HEX 3 8 16X5 1 2 4 36 2721369 2 COVER BELT BOBCAT 2 37 2721365 7 WLDMT LH BELLCRANK 1 38 2721364 7 WLDMT RH BELLCRANK 1 39 4127203 TRNSMSN 5 SPD W REV 1 SEE FIGURE 4 FOR PARTS BREAKDOWN 40 64163 29 21 64x1x11GA WASHER 10 41 38212 BELT BANDED A EL 55 75 2 42 4121312 PULLEY DOUBLE GROOVE 2 43 4160483 7 WLDMT CLASSIC AX...

Page 30: ...ic Pro FIGURE 4 UPPER HANDLE ASSEMBLY 46 47 42 44 42 43 31 40 30 15 23 22 18 24 21 19 17 16 15 1 13 10 9 12 14 4 41 31 43 44 42 42 4 8 5 26 4 7 45 45 27 35 36 2 34 20 28 39 48 49 33 32 38 29 3 37 28 18 51 49 50 ...

Page 31: ...CH ROLLER LH GD 1 26 64163 55 WASHER 328X 75X14 GA 2 27 64123 50 BLT HEX 3 8 16 X 1 4 28 38148 SWITCH ENGINE STOP 1 29 64152 46 SCREW SLT HH 10 24X1 2 2 30 2306097 WLDMT ACTUATOR PLTD 1 31 38371 01 BRG NYLINER 3 8 2 32 64025 15 NUT HEX 10 24 KEPS 2 33 38357 09 CONTROL THROTTLE 1 34 2308037 SPRING TORSION OP 1 35 64197 015 BLT TDFM 10 32X1 2 TORX 2 36 108208 SWITCH N C 1 37 64152 23 1 4 20X3 8 LG S...

Page 32: ...32 Classic Pro FIGURE 5 PEERLESS TRANSMISSION ...

Page 33: ...NG RETAINING 1 29 780072 WASHER 6 30 780108 WASHER 5 32 792001 O RING 2 34 780105A BUSHING FLANGED 2 45 2308007 NEUTRAL SWITCH NC 1 49 778146A GEAR SPUR 37 TEETH 1 50 778125 GEAR SPUR 35 TEETH 1 51 778239A GEAR SPUR 32 TH ST 1 52 778124A GEAR SPUR 30 TEETH 1 53 778123A GEAR SPUR 25 TEETH 1 56 778145 GEAR SPUR 12 TH ST 1 57 778151 GEAR SPUR 15 TEETH 1 58 778240 GEAR SPUR 18 TH ST 1 59 778126A GEAR ...

Page 34: ...34 Classic Pro 32 DECK 47 44 46 45 FIGURE 6 ...

Page 35: ...RG 1 4 20 X 3 4 2 22 4164932 7 BRKT CHUTE SUPPORT 1 23 4160260 S 32 FRAME WLDMT 1 24 64141 4 NUT WLF 3 8 16 10 25 64006 05 LOCKWSHR HELICAL 1 2 1 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 12 27 64025 16 NUT HEX 5 8 18 2 28 64123 05 BLT HEX 1 2 20X1 1 2 1 29 64221 04 E RING 875 1 30 64262 010 BLT FLG HD 3 8 16 X 3 4 8 31 64123 50 BOLT HEX 3 8 16X1 7 32 64123 88 BOLT 3 8 16X2 3 4 HEX 1 33 64163 12 635 ...

Page 36: ...36 Classic Pro FIGURE 7 36 DECK 46 47 48 49 ...

Page 37: ...CHUTE SUPPORT 1 23 4137390 S 36 FRAME WLDMT 1 24 64141 4 NUT WLF 3 8 16 10 25 64006 05 LOCKWSHR HELICAL 1 2 1 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 12 27 64025 16 NUT HEX 5 8 18 2 28 64123 05 BLT HEX 1 2 20X1 1 2 1 29 64221 04 E RING 875 1 30 64262 010 BLT FLG HD 3 8 16 X 3 4 8 31 64123 50 BOLT HEX 3 8 16X1 9 32 64123 88 BOLT 3 8 16X2 3 4 HEX 1 33 64163 12 635 640X1 0X 25 WASH 4 34 64163 16 WSHR ...

Page 38: ...38 Classic Pro FIGURE 8 48 DECK 52 51 50 31 31 22 49 20 54 43 45 42 48 53 46 54 44 46 55 55 ...

Page 39: ...2 012 BLT FLG HD 3 8 16 X 1 1 4 18 27 64025 16 NUT HEX 5 8 18 3 28 64123 05 BLT HEX 1 2 20X1 1 2 1 29 64221 04 E RING 875 1 30 64139 21 BLT WLF 3 8 16X3 4 8 31 64123 50 BOLT HEX 3 8 16X1 4 32 64123 88 BOLT 3 8 16X2 3 4 HEX 1 33 64163 12 635 640X1 0X 25 WASH 6 34 64163 16 WSHR 41 64X1 3 8X12GA 3 35 64209 03 SPRING WASHER 67 ID 3 36 64163 65 WASHER 890X1 375X18GA 1 37 64164 12 KEY 1 4X1 4X1 SQ END 3...

Page 40: ...40 Classic Pro FIGURE 9 CASTER ASSEMBLY 21 1 2 3 4 3 4 5 7 8 10 9 15 11 16 14 13 14 11 12 6 ...

Page 41: ... 7 4 4129801 BUSHING 2 5 4124108 S CASTER SUPPORT 1 INCLUDES ITEMS 4 6 QTYs LISTED 6 85010N ZERK GREASE FITTING 1 7 64163 07 1 1 32X1 3 4X1 4 WASH 1 8 2721484 7 WLDMT CASTER YOKE 1 9 64229 05 LOCKNUT NYLON 1 2 13 1 10 64123 166 BLT HEX 1 2 13X5 1 2 1 11 2722591 SPACER 3 4 INCH BRG 2 12 2722230 04SPANNER 1 13 64123 01 BLT HEX 5 16 24X3 4 4 14 2722682 BEARING 9 WHEEL 2 15 64141 1 NUT WLF 5 16 24 4 1...

Page 42: ...O BL O B NC NO BLOCK FUSE 6 OPERATOR PRESENCE SWITCH 5 4 SWITCH KEY SWITCH PTO 7 1 2 CHARGING ENGINE CLUTCH BLUE W WHITE STRIPE R Y B BL BLW O BR WIRE RED BLACK YELLOW ORANGE BROWN BLUE COLOR GROUND ENGINE ENGINE KILL P PURPLE OPERATOR PRESENCE RELAY 87 NO 30 86 RELAY SCHEMATIC 85 87A NC 9 3 SWITCH NEUTRAL ...

Page 43: ...GRAM 1 2721110 CLUTCH ELECTRIC 1 INCLUDES ITEM 2 2 2720949 ASSY CLUTCH WIRE 1 3 2722033 SWITCH NEUTRAL 1 4 38148 SWITCH ENGINE STOP 1 5 108208 SWITCH DBL POLE NC NO 1 6 148082 10 FUSE 10 AMP 1 7 2721505 SWITCH PTO 1 8 4166845 HARNESS MID GEAR DRV 1 INCLUDES ITEM 6 9 9 2722325 RELAY 40 AMP SEALED 1 ...

Page 44: ...AD AND UNDERSTAND OPERATORS BE SURE MACHINE IS IN SAFE OPERATING CONDITION AND OPERATOR PRESENCE WORKS MAKE ANY NECESSARY REPAIRS PUT TRACTION CONTROLS IN NEUTRAL SHIFT TRANSMISSION TO NEUTRAL PUSH PTO SWITCH TO OFF TURN PTO OFF TURN ENGINE OFF REMOVE KEY 2721683 SLOW OR PARK MANUAL AND LABELS FAST CHOKE PTO BLADES OFF ON O I 14 6 9 3 C l a s s i c 15 ...

Page 45: ... 1 4 340830 DECAL CAUTION SPANISH 1 5 2000571 LABEL IMPORTANT 1 6 4116761 LABEL MADE IN USA 1 7 2000572 LABEL WARNING BLADES 1 8 4164269 LABEL DANGER WARNING 1 9 2000678 LABEL ROT PARTS WSHR 1 10 2000704 LABEL MIDSIZE PATENT 1 11 2000673 DECAL OP MAN TIRES 1 12 2000575 LABEL WARNING 1 13 4124261 LBL DBL GEAR SEL WARN 1 14 2000569 LABEL PARK NTRL DRIVE 2 15 4130725 LABEL CLASSIC 1 ...

Page 46: ...46 Classic Pro FIGURE 12 CUTTERDECK WEIGHTS ...

Page 47: ...TION QTY 1 4160260 S 32 FRAME WLDMT 1 4137390 S 36 FRAME WLDMT 1 4137391 S 48 FRAME WLDMT 1 36 48 ARE OPTIONAL 2 4162891 7 WEIGHT 4 3 64262 012 BLT FLG HD 3 8 16 X 1 1 4 4 4 64123 50 BOLT HEX 3 8 16X1 2 5 64229 03 LOCKNUT NYLON 3 8 16 6 CUTTERDECK WEIGHTS FIGURE 12 ...

Page 48: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010 ...

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