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automatic cable rewinder FT 038 e-mobility with integrated charging electronic 

installation and operating instruction FT 038.XXXX.I1X 

 

 

 

 

 

installation

 and operation instruction FT 038 e-mobility miL FT 038_XXXX

_I1X - A4

 

Seite 4 

09.11.2022 

Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach 

www.schill.de

 

INTRODUCTION 

All information necessary for a correct assembly to ensure trouble free operation of the 
cable reel are described in the present operating instructions. The warranty given by the 
manufacturer is only valid if these operating instructions are observed and adhered to. 
Terms and conditions are available upon request or a

 

https://www.schill.de/AGB_en

 

Additional user manuals for other product variants can be found at 

https://www.schill.de/en/downloads/

 or received on request (see "CONTACT"). 

INSTALLATION / MAINTENANCE / REPAIR 

The controller can be worked on only by such qualified persons who have been entrusted 
with the tasks of the installation, maintenance or repair and are fully aware of the dangers 
resulting from these works. 

Special care should be given to complying with general safety and accident prevention and 
fire protection related regulations. 

Connection to the electricity network can only be carried out by an electrician (accordingly 
DIN VDE 1000-10). When performing installation, repair and maintenance works, local 
safety requirements as well as the stipulations of the applicable VDE (Electric, Electronic 
and Information Technology Association) and EN standards as well as the DGUV in public 
area must be complied with. The corresponding safety checks must be carried out and 
recorded. 

For the commissioning of a charging station may require a license from your network 
operator! 

The device can only be worked on in a voltage free state (disconnected from the mains). 

GENERAL 

The automatic cable rewinder with integrated charging electronics provides the simple 
means for modern AC charging of electrically powered vehicles (EV). The rewinder is used 
to charge electric vehicles according to IEC 62196. The product can be mounted rotatable 
directly on a wall. It has a permanently connected charging cable with type 2 plug. 

The cable is only pulled out when needed and in the required length. The remainder stays 
neatly stored on the cable reel and is protected from contamination and damage. The 
power connection is always accessible, but never in the way. The cable length can be 
easily adapted to a changing parking situation. There is no cable chaos, no tripping hazard 
anymore. If the charging connection is no longer needed, a short pull on the cable stopper 
will suffice and the cable will roll up neatly. The automatic cable rewinder ensures safety 
and order. 

HANDLING 

The coiled cable should be pulled out to the required length against the spring tension, but 
please refrain from the use of undue force. The cable is coiled and fixed in position as 
described under "LOCKING DEVICE". The cable should never be pushed in manually. If 
the cable becomes entangled when winding it onto the reel, simply pull the cable out again 
and then rewind. 

Summary of Contents for FT 038

Page 1: ...h integrated charging electronic installation and operating instruction FT 038 XXXX I1X installation and operation instruction FT 038 e mobility miL FT 038_XXXX_I1X A4 Seite 1 09 11 2022 Schill GmbH Co KG Bruckstraße 44 70734 Fellbach www schill de ...

Page 2: ...aße 44 70734 Fellbach www schill de COPYRIGHT Any translation transfer to third parties reproduction or distribution is strictly prohibited without our prior consent Major parts components and accessories as well as software configurations controlling and measuring equipment of our devices are protected by copyright through patent applications patents and utility models both in Germany and abroad ...

Page 3: ...ONTENTS copyright 2 table of contents 3 introduction 4 Installation maintenance repair 4 general 4 handling 4 maintenance 5 spiral spring 5 spring load 5 cable stopper 6 roller guide 6 locking device 6 connecting 7 extension cable 8 protective devices 9 CHARGE CONTROLLER 10 signaling elements 11 ready for use 12 operation 12 technical data 13 installation height 14 fitting instruction 14 tightenin...

Page 4: ...c and Information Technology Association and EN standards as well as the DGUV in public area must be complied with The corresponding safety checks must be carried out and recorded For the commissioning of a charging station may require a license from your network operator The device can only be worked on in a voltage free state disconnected from the mains GENERAL The automatic cable rewinder with ...

Page 5: ...erience we recommend changing the spring after approx 30 000 operations The term operations defines not only a complete winding and unwinding of the spring but also includes a partial movement of the spring In the event of spring breakage or spring fatigue please contact us see CONTACT SPRING LOAD The spring load is set at the factory It may become necessary to adjust this setting Before doing so ...

Page 6: ...e mode The roller guide adjusts then to the direction of the pull The guide ensures that the cable is always guided onto the reel and prevents it from sliding of the drum LOCKING DEVICE As a standard feature the cable reel has a disengageable cable locking device The latching mechanism ensures that the pulled out cable stays without traction fixed in place When the cable is being pulled out the sp...

Page 7: ...sociated protection must be determined Each charging point must be designed with a separate fuse The circuit must be protected by a residual current circuit breaker RCD of type A with a tripping current of 30 mA e g ABB F204 A 40 0 03 The residual current circuit breaker must be installed in the house distribution in front of the supply line to the rewinder Each charging point must be designed wit...

Page 8: ...ns or locations supply of electric vehicle Protection via residual current device RCD at least type A which switches off with AC or pulsating residual current with IΔn 30mA EXTENSION CABLE The included standard cables are designed to tolerate the weight of the pulled out cable including the cable stopper Additional weights are not allowed The mounted cables are limited to the specified lengths Nev...

Page 9: ...nsioned in such a way that no excessive heat is generated when the cable is reeled or unreeled For protection in case of unusual heat development a self holding or self switching temperature switch is installed depending on the version In the event of tripping the charging of the electrically powered vehicle is interrupted After a cooling phase the temperature switch switches itself on or is react...

Page 10: ...straße 44 70734 Fellbach www schill de CHARGE CONTROLLER Component Description F1 Microfuse 5x20 1A slow DIP Charge current setting DIP 1 ON DIP 2 3 4 5 OFF 10 A DIP 2 ON DIP 1 3 4 5 OFF 16 A DIP 3 ON DIP 1 2 4 5 OFF 20 A DIP 4 ON DIP 1 2 3 5 OFF 25 A DIP 5 ON DIP 1 2 3 4 OFF 32 A DIP 6 OFF DIP 7 OFF release contact Attention The DIP setting may only be changed by a qualified electrician LED Power...

Page 11: ...ENTS FT 038 XXXX I1X Tint Description OFF Missing power supply or micro fuse defective or missing release see release contact White permanent Operational GREEN permanent Vehicle detected BLUE permanent Charge active BLUE flashing 2 sec ON 2 sec OFF Request cooling GREEN WHITE flashing 1 sec green 1 sec white DIP switch set incorrectly GREEN WHITE flashing 1 5 sec green 0 5 sec white Undefined volt...

Page 12: ...CTIVE DEVICE If the electronics of the automatic cable rewinder are defective please contact the manufacturer see CONTACT ATTENTION Danger to life from electric current Safety for life is only guaranteed if the monitoring device functions properly OPERATION Starting charging process 1 The rewinder must be ready for operation the charging process LED permanent white see READY FOR USE 2 Pull out the...

Page 13: ...y 3 5W Protection internals Temperature protection device self retaining Thermal switch 65 C 5 C Glass bulb fuse 5x20 400mA 1A slow Installation contactor 4way 40A control voltage 24V DC Input power connection Connecting cable standard 2m optional 2m H07RN F 3G2 5 3 7kW H07RN F 3G6 7 4kW H07RN F 5G2 5 11kW H07RN F 5G6 22kW Nominal Voltage 230V 400V AC Rated Current 16A 32A Nominal frequency 50Hz 1...

Page 14: ...n The dimensions weights lengths coloures and traction are subject to modifications We cannot rule out discrepancies and we reserve the right to make technical changes to the product without giving advance notice INSTALLATION HEIGHT The installation height of the cable rewinder is not limited The maximum extension length is the specified cable length The standard cables are designed to withstand t...

Page 15: ...38 for wall installation Ceiling installation rotating DB 038 Mounting fixture WB 038 is included in the scope of supply but no fastening screws Mounting fixture DB 038 and fastening screws are not in the scope of supply Ceiling and floor month with DB038 The extension cable swivels on a 360 axis The swivel roller guide is to be adjusted to the cable extension direction and secured screw connectio...

Page 16: ...uben Cover screws 0 8 Nm Sicherungsschraube M8 Locking screw M8 0 8 Nm Zugentlastung Strain relief 0 8 Nm Kabelstopper Cable stopper 0 8 Nm Schraubenmutter M30 Screw nut M30 40 Nm Kabelverschraubung Cable gland 2 5Nm Elektrische Anschlüsse Electrical connections 0 5 Nm MS Schleifring Mutter M3 5 MS slip ring nut M3 5 0 3 0 35 Nm MS Schleifring Schraube M3 MS slip ring screw M3 0 6 0 7 Nm Doppelsch...

Page 17: ...ith integrated charging electronic installation and operating instruction installation and operation instruction FT 038 e mobility miL FT 038_XXXX_I1X A4 Seite 17 09 11 2022 Schill GmbH Co KG Bruckstraße 44 70734 Fellbach www schill de DIMENSION ...

Page 18: ...e contact our local distribution partner or give us a ring on 0049 711 578807 0 or send a mail at sales schill de Please have the product number or the part number and the indication ready DISPOSAL If the charging station is finally taken out of operation the individual components must be disposed professionally in a recycling plant CONTACT Administration Fellbach Schill GmbH Co KG Bruck Straße 44...

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