Schenker SMART 80 Installation, Use And Maintenance Manual Download Page 14 | Manualshive

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3

– PRODUCT PRESENTATION

COD.

80S12/24.D.2018

EN

THE PRESENT MANUAL BELONGS TO -

Schenker Italia

- ALL RIGHTS RESERVED

14

3.8 Composition of the machine

The machine is composed by the following parts:

1. PUMP GROUP
2. WATERMAKER GROUP

3.8.1 Pump group

This pump has the duty of picking the sea water up and send it to the watermaker group, through the pre filter.
The pump group is composed by the following components:

•

5 micron cartridge filter

•

Rotary vane pump

•

High pressure switch

•

Pump box

•

Pulsation dampener

PUMP GROUP AND FILTER 12-24 V DC

FIG. 3-5

5 micron cartridge filter

Pump box with relays

Pump head with CC motor

High pressure switch

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Summary of Contents for SMART 80

Page 1: ...ber 80S12 24D Year of construction 2006 Schenker Italia Via Delle Repubbliche Marinare 67 80147 Naples Italy Tel 39 081 5593505 Fax 39 081 5597372 E mail info schenker it WWW schenkerwatermakers com T...

Page 2: ...DATA 11 3 6 CHARACTERISTIC OF THE PRODUCT 12 3 7 ADVANTAGES OF THE ENERGY RECOVERY SYSTEM 13 3 8 COMPOSITION OF THE MACHINE 14 3 8 1 PUMP GROUP 14 3 8 2 WATERMAKER GROUP 15 3 8 3 ACCESSORIES 18 4 MOUN...

Page 3: ...1 6 1 CONTROL OF FILTER CLEANING CONDITION 41 6 2 CHECK THE PLANT WORKING PRESSURE 42 6 3 CHECK FOR ABSENCE OF LEAKS 42 6 4 CHECK FOR MEMBRANES REPLACEMENT 42 6 5 SHUTDOWN PROCEDURE 42 6 5 1 NECESSARY...

Page 4: ...or example chapter 1 we will have 1 Chapter title 1 1 Paragraph title 1 1 1 Subtitle 1 1 1 1 Further subtitles The numbering of the pages figures and tables is reset to each chapter therefore we will...

Page 5: ...HIS MANUAL IS PROPERTY OF SCHENKER ITALIA ANY REPRODUCTION EVEN PARTIAL IS PROHIBITED This manual was drafted according to the requirements of the 2006 42 EC Machinery Directive 2 2 Safety warnings We...

Page 6: ...ct of materials and parts It is limited to the replacement or re pair of faulty parts The expense for the disconnecting and reinstalling on the vessel and transport of the equipment from or to our Ser...

Page 7: ...6 EEC and subsequent amendments and additions 93 31 CEE implemented with D L December 4 1992 n 476 Standards UNI EN 292 1 and 292 2 safety of machinery 2 6 2 Respect for the environment requirements f...

Page 8: ...24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 8 Different legislations are in force in the different countries therefore the prescriptions imposed by the laws and by...

Page 9: ...lowing carefully the instructions on the present use and maintenance manual attachment points for loading devices etc Make sure that the lifting equipment used is in good condition and correctly maint...

Page 10: ...ldest temperature could led to a freeze of the fluid inside the system with the consequence of a permanent fault of the system 3 3 Packaging 3 3 1 Packaging contents PACKAGING FIG 3 2 SMART 80 Waterma...

Page 11: ...Use only recommended material for the installation especially pipes fittings and seals in accordance with the present manual Do not stock the unit under temperature of 5 DOCUMENTS INCLUDED IN THE PAC...

Page 12: ...500 ppm TDS average CEE conformity In compliance with directives 89 392 CEE sect 1 general safety machines requirements 89 336 CEE electromagnetic compatibility 73 23 CEE electric safety requirements...

Page 13: ...ars We invite you to read carefully this manual and to keep it for a quick reference Functioning principles The Schenker watermakers as alternative to the high pressure pumps of traditional systems ut...

Page 14: ...ER GROUP 3 8 1 Pump group This pump has the duty of picking the sea water up and send it to the watermaker group through the pre filter The pump group is composed by the following components 5 micron...

Page 15: ...RESERVED 15 3 8 2 Watermaker group WATERMAKER GROUP FIG 3 6 Manometer Fresh water production grey plastic fitting Pulsation dampener Depressurization valve Reverse osmosis membranes WATERMAKER GROUP...

Page 16: ...ve necessary for the system functioning Manometers It is located on the front panel of the watermaker and it measures the working pressure of the watermaker Pulsation dampener is a black nylon cylinde...

Page 17: ...he main valve of the Energy Recovery System Its function is check that the cycling of the machine is correct It is set at 1 3 bar Computer box It is an external unit It has to be installed relatively...

Page 18: ...ed system of the boat and the electro valve on the filter holder On the filter inlet is positioned a manual valve that allows to replace the cartridge without depressurize the fresh water system of th...

Page 19: ...nder the seawater level and as close as possible to the through hull fitting in vertical position The pump must be installed as low as possible respect to the seawater level and as close as possible t...

Page 20: ...there are not height limits respect to the seawater level Anyway it should be installed above both pumps Avoid to install the system wherever any possible leak may cause damages to the boat or jeopar...

Page 21: ...o not use the pre existing water inlet of the cooling system dedicated to the motor Size 3 4 INSTALLATION NOTES Allow a minimum 3 4 on off ball valve on the water intake The hose connections especiall...

Page 22: ...must be 18 20 lit min at 2 5 bar CAUTION Pressurized tank Min flow rate must be 18 20 lit min at 2 5 bar 4 3 4 Brine discharge Salt water discharge The salt water drain shall be minimum size and it h...

Page 23: ...inlet Watermaker Active carbon filter Fresh water outlet The hydraulic section that is continuously under consistent pressure is the pump outlet 5 m filter watermaker inlet connections For this secti...

Page 24: ...re connections max 13 bar Connections fresh water pressurized system carbon filter backflow valve outlet pump inlet Connections pump outlet 5 microns filter watermaker inlet Rubber rinforced pipe PN 1...

Page 25: ...ifier inside the watermaker unit marked OUT Create a Swan neck upward when the drain outlet on the vessel is positioned below the watermaker unit in order to guarantee a water head PRODUCTION FRESH WA...

Page 26: ...mm height 116 mm It can be fixed on any internal boat panel provided that the area behind is free of humidity and condense and there is enough depth to house the rear part of the panel approx 8 cm The...

Page 27: ...The general wires connection scheme between the external devices and the main electric box is the following Voltage Automatic Cable lenght switch up to 3 mts 3 7 mt 7 10 mt Volt Ampere mm2 AVG mm2 AV...

Page 28: ...4 MOUNTING AND INSTALLATION COD 100S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 28 WIRING LOGIC SCHEME12 24 VDC FIG 4 4...

Page 29: ...MOUNTING AND INSTALLATION COD 100S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 29 4 5 3 Electric layout scheme 12 24V DC ELECTRIC SCHEME SMART 80 12 24V DC FIG 4...

Page 30: ...stop the system The system once pushed STOP usually doesn t stop suddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic washing...

Page 31: ...ushing STOP BY PASS It allows to exclude the sensor signal pressure switch that detects the correct cycling of the ERS The operation with the by pass is necessary only in case of malfunctioning of the...

Page 32: ...before long inactivity periods The single washing operation will last about 1 minute The consumed fresh water for every washing is about 30 liters Therefore it is suggested to evaluate if the fresh w...

Page 33: ...safety procedure In this case is suggested to perform a reset procedure checking again the functioning of the unit SYSTEM BLOCKED Push STOP to acknowledge the message This messages means that an hydra...

Page 34: ...ker the display gives the following indications Pump 1 OFF ON Pump 2 OFF ON S wait This means that the salinity meter is still completing calculations S OK Quality of the produced water good micro Sie...

Page 35: ...disabled 5 3 First start up procedure The first start up procedure is necessary to start a new plant for the first time or to restart it after having performed the laying up procedure The purpose of t...

Page 36: ...nu mode pushing STOP and start the procedure pushing START 4 Close the depressurization valve when the display shows the specific message and wait for the completion of the procedure The procedure las...

Page 37: ...the button START for more than 3 seconds The display will show the decreasing production time The system will stop when the selected time is reached and then perform the automatic washing if previousl...

Page 38: ...5 Automatic functioning with level controls optional To activate the automatic start stop from floating switches please enter in the menu and set Level Control to ON Then exit from the menu by pushin...

Page 39: ...ing pressure going up suddenly After approx 20 sec the computer recognizes the problem turn off the pumps and the red led start flashing This event besides being very unusual does not damage the syste...

Page 40: ...5 FUNTIONING AND USE COD 80S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 40 7 Close the depressurization valve 8 Restart the system...

Page 41: ...usinh 3 Active carbon filter follow the instructions given in the table below OPERATION FREQUENCY PROCEDURE Check and cleaning of the strainer Every 5 days Visual inspection and washing Replacing of t...

Page 42: ...dirty If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 SC2 It is recommended to contact a Schenker certified s...

Page 43: ...E The available products for the shutdown procedure are the following 1 SCHENKER CLANING 1 SC1 Acid product to remove the inorganic components and preserve the watermaker during winter break 2 SCHENKE...

Page 44: ...ng procedure 1 Disconnect the production pipe and collect about 20 liters of fresh water within a tank 2 Switch off the system by pushing the stop button 3 Prepare the solution carefully mixing the bo...

Page 45: ...NGS TO Schenker Italia ALL RIGHTS RESERVED 45 5 Check they are well dipped in the solution and don t inhale air 6 Open the depressurization valve turn counterclockwise 7 Start the watermaker with the...

Page 46: ...r approx 20 minutes checking that the hoses are properly positioned in the recipient so that to avoid inhaling air 9 Shut the plant off and connect the original hoses CAUTION It is necessary to perfor...

Page 47: ...e propylene glycol with 15 liters of unchlorinated water by following the concentration suggested above 2 Disconnect the drain hose and the pumps suction hose 3 Connect two hose pieces to the drain an...

Page 48: ...ound 13 Bar The pressure switch can be calibrated with a 2 mm hexagonal key To have access to the calibration screw it is necessary to operate on the screw that blocks the electrical connector of the...

Page 49: ...ring operation the pump temporarily switches off giving rise to a start and stop phenomenon Pump pressure switch not correctly set Dirty filters or membranes Set pump pressure switch see pag 47 Clean...

Page 50: ...o the insufficient battery charge Charge the batteries and try again If the system does not start check all the electrical connections between the remote panel and microcomputer again and replace the...

Page 51: ...E 9 F5 ACTIVE CARBON FILTER CARTRIDGE CA 8 2 Long term cruising For long term cruising it is advisable to have onboard a cruising kit three 5 micron cartridge filter one active carbon filter one clean...

Page 52: ...8 SUGGESTED SPARE PARTS COD 80S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 52 8 3 ERS spare parts...

Page 53: ...ht become necessary in order to ensure the normal operating condition of the watermaker other common spares are listed below with relative images and codes Spare part name Code COUPLE HIGH PRESSURE HO...

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