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OPERATION AND MAINTENANCE MANUAL 
 

 
 
 
 
 
 
 
 
 

1.

 

Introduction 
1.1.

 

General 

1.2.

 

Technical data 

1.3.

 

System description 

 

2.

 

Installation 
2.1.

 

General criteria and material required 

2.2.

 

Components mounting 

2.3.

 

Water intake 

2.4.

 

Hydraulic connections 

2.5.

 

Hydraulic diagram 

2.6.

 

Electric connections 

 

 

 

3.

 

Operating procedures 
3.1.  By-pass activation 
3.2.

 

First start-up procedure 

3.3.

 

Normal operating procedure 

 

4.

 

Maintenance 
4.1.

 

Shutdown procedure 

4.2.

 

Maintenance and recurrent inspections 

4.3.

 

Troubleshooting 

 

5. Safety cautions 

 

6. Most frequent operations summary table 

 

 

7. Warranty

 

Rev. 2004 

 
 
 
 
 

 
 

                        

 

Summary of Contents for READY Electron 60

Page 1: ...nting 2 3 Water intake 2 4 Hydraulic connections 2 5 Hydraulic diagram 2 6 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedur...

Page 2: ...ulic energy back from the membranes allowing an high energy efficiency and the possibility to supply the watermaker directly from the batteries The ENERGY RECOVERY SYSTEM operating components are redu...

Page 3: ...mm Fresh water outlet compression fitting for hose int diam 6 mm int X 8 mm External Filter height 5 5 microns Power supply 12 Vdc 15 version 60R12 24 Vdc 15 version 60R24 Power consumption average 25...

Page 4: ...to dampen the pump s pressure oscillations during the watermaking The accumulator is factory pre charged with air to a pressure of about 3 BAR This can be recharged using the valve on the unit and a...

Page 5: ...g lever perpendicular to the valve This valve allows resetting in case of a system failure It must be opened before using the valve positioner Computer box It is a separate component that must be inst...

Page 6: ...vertical distance respect the sea level is more critical than the horizontal distance from the water intake In example if the unit is positioned below the sea line a distance from the water inlet up t...

Page 7: ...ter level must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will b...

Page 8: ...nectors is the following Sea water inlet 16 mm internal diameter hose holder Fresh water inlet for washing 16 mm internal diameter hose holder Exhaust discharge 16 mm internal diameter hose holder Fre...

Page 9: ...inear as possible Discharge connection Create a Swan neck upward 20 cm above the watermaker when the drain outlet on the vessel is positioned below the watermaker unit in order to guarantee a water he...

Page 10: ...le cable flame retardant type sea wiring The cable must be of sufficient thickness to avoid voltage drop Voltage Automatic Cable lenght switch up to 3 mts 3 7 mt 7 10 mt Volt Ampere mm2 AVG mm2 AVG mm...

Page 11: ...ox computer box min 10 mm2 watermaker box computer box min 10 mm2 12 watermaker box computer box min 10 mm2 watermaker box computer box min 10 mm2 battery computer box see table battery computer box s...

Page 12: ...ly in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air from the system Without this in...

Page 13: ...tes and then start again also PUMP 1 for further 2 3 minutes Turn both pumps off 7 Disconnect the by pass by turning the selector anticlockwise the START push button green pilot light turns off Close...

Page 14: ...hing switch Check that the AUT WASHING switch is in vertical position 3 Push the START button the START push button pilot light come on and water production will begin 4 Push the STOP button at the en...

Page 15: ...washing operation is approx 7 to 8 litres Manual washing cycle If the unit is to be left unused for 2 3 months This operation is not intended for fresh water production but serves to perform a deeper...

Page 16: ...o try to restart when the pressure decreases and then to jam again resulting in a typical start stop noise After approx 20 sec the computer senses the anomaly and turns the pumps the red light flashes...

Page 17: ...ng the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect the watermaker s sea water...

Page 18: ...re under mid range working conditions is approx 5 6 BAR with one pump on and approx 7 6 BAR with two pumps on There is a small pressure loss in the range of 0 2 Bars during the cycle If the average pr...

Page 19: ...le functioning the pumps momentarily shuts down Dirty filter or membranes Pump pressure switch not calibrated Cold sea water Clean or replace See 4 2 Calibrate pressure switch Calibrate pressure switc...

Page 20: ...oltage If the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts...

Page 21: ...it in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may present a fire risk Do not...

Page 22: ...ves closed 4 AUT WASHING switch in on position 5 Select one pump for 30 lit h water production or two pumps for 60 lit h water production 6 Push START button to start the production 7 Push STOP button...

Page 23: ...actory will be at the customers own expense The under guarantee delivered parts transport will be at customer s own risk In case of repairs under guarantee performed by our technicians on the customer...

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