Schaeffler HEATER Series User Manual Download | Manualshive

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Induction Heaters
BASIC Series - Bench-top devices

User manual

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Summary of Contents for HEATER Series

Page 1: ...Induction Heaters BASIC Series Bench top devices User manual...

Page 2: ...se inmediatamente a la empresa de transporte Debido a que nuestros productos est n continuamente sujetos a mejoras nos reservamos el derecho de realizar cambios Lisez le mode d emploi et les consignes...

Page 3: ...een is oil resistant dustproof and waterproof When heating by induction is used there is no need at all to use oil this gives particularly good environmental compatibility The scope of application is...

Page 4: ...3 3 Principle of operation 11 4 Installation 12 5 Explanation of display and keys 14 6 The magnetic temperature sensor 15 7 Method of operation 16 7 1 Heating a hanging workpiece 17 7 2 Heating a hori...

Page 5: ...vely A current version and translations of this user manual can be found at www schaeffler de publications heater using the search term HEATER BASIC The information in this manual corresponded to the...

Page 6: ...den Forbidden for persons with metal implants Forbidden for magnetically sensitive data media Read the user manual Wear heat resistant gloves Wear safety shoes Warning of danger Electric shock hazard...

Page 7: ...f 1 metre from the unit when switching on These fields can be harmful for persons with active medical aids such as heart pacemakers These fields can be harmful for persons with passive medical aids su...

Page 8: ...tripping Caution Risk of burns The workpiece becomes warm to very hot during heating Parts of the unit may also become hot due to contact with the workpiece or the heat radiated by the workpiece There...

Page 9: ...ledge or component Never use a metal strap to support workpieces or suspend them in the magnetic field High currents could start running through the strap causing it to heat up Do not hold metal objec...

Page 10: ...oning cam An induction heater operates by means of a magnetic field At a distance of 1 metre the magnetic field has been reduced to such an extent that it is below the applicable standard of 0 5mT 2 4...

Page 11: ...it Subject to professional assessment they can also be used to heat bushings cogwheels couplings and metal objects that form a closed circuit Bearings and workpieces are demagnetized automatically aft...

Page 12: ...plate on the unit Each heater is equipped with a plug As there is a wide variety of plug types the attached plug may not fit In such cases obtain a proper plug It must be fitted by a qualified electr...

Page 13: ...nnection Switch on the device by means of the main switch The machine briefly shows Test and the display shows a pre set end temperature programmed by the manufacturer Connect the temperature sensor b...

Page 14: ...play and keys 1 Time or temperature up 2 Heating in time mode 3 Start heating after setting time temperature 4 Display time or temperature 5 Time or temperature down 6 Heating in temperature mode 7 St...

Page 15: ...er switches off automatically when the sensor does not detect a temperature increase Special clamp sensors are available for non magnetic workpieces Make sure that the sensor and workpiece surfaces ar...

Page 16: ...cal specifications This can cause failure of the device and personal injury Ensure that the power supply cable cannot come into contact with the workpiece to be heated Damage to the cable can cause el...

Page 17: ...Place the induction ledge with the bearing on the poles Make sure that the ground side is positioned straight on the poles Always choose an induction ledge that fills the bore of the bearing as much...

Page 18: ...only possible if the bore of the workpiece is large enough to fit over the pole Place the workpiece as centrally as possible around the pole on the horizontal supports The workpiece may not be wider...

Page 19: ...n a 2 kg 3 kg 5 kg 10 kg 15 kg 20 kg n a n a HEATER150 BASIC 150 kg n a n a n a 10 kg 15 kg 25 kg 40 kg 45 kg 50 kg HEATER200 BASIC 200 kg n a n a n a 10 kg 15 kg 25 kg 40 kg 45 kg 50 kg Keep to these...

Page 20: ...ertain temperature is known the workpiece can be heated in series with the time mode In the event of an emergency If the sensor is faulty as a contingency measure the workpiece can be heated with the...

Page 21: ...process or thermostat feature can be interrupted by pressing STOP 8 2 Heating in time mode Position the workpiece and sensor according to chapters 6 7 Only use the sensor if you want to check the tem...

Page 22: ...the sensor is clean the workpiece is within the specifications for the heater as listed in chapter 10 If the sensor is faulty as a contingency measure the workpiece can be heated with the time mode T...

Page 23: ...ing sound Stop the heating cycle Are all contact surfaces clean and greased Is the ledge positioned level on the poles If this is not the case follow the instructions below to adjust the ledge 1 Remov...

Page 24: ...lowing the instructions is important Contact your supplier if in doubt about the correct functioning of the device Repairs must be carried out by the manufacturer or a specialist approved by the manuf...

Page 25: ...e control Weight in kg 21 21 31 52 56 Max temperature 150 C 302 F 240 C 464 F 240 C 464 F 240 C 464 F 240 C 464 F Max bearing weight in kg 20 50 100 150 200 Max OD mm A 240 400 500 600 600 Space betwe...

Page 26: ...SIC 230V 230 16A 3 7 CE HEATER100 BASIC 120V US 120V 15A 1 8 QPS HEATER100 BASIC 240V US 240V 15A 3 6 QPS HEATER150 BASIC 230V 230V 16A 3 7 CE HEATER150 BASIC 240V US 240V 16A 3 8 QPS HEATER200 BASIC...

Page 27: ...he device or damage to workpieces and any consequential damage resulting from a defect in the device Power tools accessories and packaging must be reused at the end of their life cycle in an environme...

Page 28: ...ithout our agreement Product description Inductive heater Product name type HEATER20 BASIC 230V HEATER50 BASIC 230V HEATER100 BASIC 230V HEATER150 BASIC 230V HEATER200 BASIC 400V HEATER200 BASIC 450V...

Page 29: ......

Page 30: ...fully compiled and checked by us but we cannot guarantee complete accuracy We reserve the right to make corrections Therefore please always check whether more up to date or amended information is avai...

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