SCAN 45i Installation And Operation Instructions Manual Download Page 12

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139234_Rev_A    9.17.10

Prefabricated Fireplace Installation

IMPORTANT:

BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT 

A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE 

FIREBOX.  THIS SHOULD ONLY BE DONE BY A QUALIFIED 

OR LICENSED PLUMBER OR GAS FITTER.  

A factory-built fireplace will require modification prior 

to installation of the insert.

Modification 

1.  Remove any fuel grate and other components at-

tached to the firebox. Do not cut out any sheet metal 

parts of the fireplace into which the insert will be 

installed.

  If the factory-built fireplace has no gas access hole(s) 

provided, an access hole of 1 1/2” (37.5 mm) or less 

may be drilled through the lower sides or bottom of 

the firebox in a proper workmanship-like manner. 

This access hole must be sealed with non-combusti-

ble insulation after the gas supply has been installed.

2.  Remove the damper assembly. This includes the 

damper blade, handle and any linkage.  Two 3” liners 

must be able to pass through the damper area.

3.  Remove any fire screen or door assembly. This is usu-

ally accomplished with removal of a support rod on 

the inside of the fireplace frame.

4.  Remove the metal ash lip, if appropriate, to allow 

the insert to sit flat within the fireplace. Be sure to 

reinstall any screws removed.

5.  Attach the fireplace conversion notice to the back of 

the factory-built fireplace.

IMPORTANT NOTICE:
THE USE OF AN EXISTING CHIMNEY AS AN AIR 

INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-

1999-CSA 2.33-M99 TEST METHODS AND RESULTING 

ITS/WHI PRODUCT CERTIFICATION.  THE CODE 

AUTHORITY HAVING JURISDICTION MUST BE 

CONSULTED PRIOR TO PROCEEDING WITH THIS 

INSTALLATION METHOD.

Figure 9.  Venting through prefabricated fireplace chimney.

Listed Flexible 

Gas Liners  

Max. Height 40 ft.

Min. Height 10 ft.

Listed Direct Vent

Standard or High-wind 

Termination Cap

Factory-built  

Class A Listed 

Solid Fuel 

Chimney 

within wood 

framed chase. 

DO NOT BLOCK OFF 

DOUBLE OR TRIPLE WALL 

CHIMNEY AIR FLOW.

A metal block-off 

plate is required 

to seal flue from 

the living area if 

the Air Intake pipe 

does not connect 

directly to a termi-

nation cap.

Exhaust 

Gas

Intake Air

Storm Collar

Clearance to combus-

tible materials must be 

maintained in accor-

dance with the fireplace 

manufacturer’s 

listing.

Hearth protection 

must be maintained 

in accordance with 

the fireplace manu-

facturer’s 

listing.

                                NOTICE:
If the intake flex does not extend the full length 

of the chimney and connect to the unit and the 

termination cap -  A METAL BLOCK OFF PLATE MUST 

BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT 

BELOW THE END OF THE INTAKE DUCT (normally at 

the damper area).  See figure 9.

To avoid cross venting the insert, label the duct to 

be used for the exhaust conduit at both the top and 

bottom ends. This ensures that the exhaust duct will 

be attached to the correct collar on the insert and on 

the chimney termination kit.

CANADA NOTE:  Both Intake and Exhaust ducts 

must extend the full length of the chimney and be 

connected to both the unit and the termination kit.

IMPORTANT NOTICE: 

INSTALLATION OF A HIGH-WIND TERMINATION CAP 

IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING 

SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN 

#46DVA-VWG IS ALSO RECOMMENDED.

Summary of Contents for 45i

Page 1: ...l Ne touchez aucum interrupteur Ne pas vous servir des t l phones se trou vant dans le b timent o vous trouvez Appelez imm diatement votre fournis seur de gaz depuis un voisin Suivez les instructions...

Page 2: ...ucts be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURN...

Page 3: ...the glass out of the way 5 The Starfire Glass Embers or Tumbled Stone burner media is packaged separately from the insert firebox Figure 1 Pull each Trunk Latch down to disengage it from the Glass Fr...

Page 4: ...an 45i gas fireplace insert has been tested and listed as a direct vent gas fireplace heater and listed to ANSI Z21 88 2009 CSA 2 33 2009 CAN CGA 2 17 M91 and CSA P 4 01 2 for Canada Starfire Glass Em...

Page 5: ...ve been established in CAN CGA B149 Fuel Installation Code Installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 5 Do...

Page 6: ...ace Never burn any solid materials wood cardboard paper coal etc in this gas fireplace Use with natural gas or propane fuel ONLY Any safety screen glass or guard removed for servicing the appliance mu...

Page 7: ...tallation of the brackets allows the insert to be raised up to 2 1 2 off of the hearth Also note that use of the leveling brackets will affect required minimum clearance to combustible top trim and ma...

Page 8: ...18 forward of the firebox glass panel Raised Hearth A raised hearth that is at least 6 high requires a non combustible hearth that extends a minimum 12 from the fireplace glass and and is a minimum o...

Page 9: ...ment This appliance requires 120 V AC power to operate the blower accent lamps and electronic ignition Four AA batteries provide back up power in case of a power outage Leg Leveler Bolts and Brackets...

Page 10: ...3 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Vent Guidelines All vent compo...

Page 11: ...into the chimney flue and ultimately into the intake duct to the insert 9 Compress the ducts so that they are hanging above the height of the fireplace opening and are out of the way 10 Position the i...

Page 12: ...ESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Figure 9 Venting through prefabricated fireplace chimn...

Page 13: ...ut holes for both the intake and exhaust liners in the block off plate C A direct vent cap is still required to allow fresh air into the chimney flue and ultimately into the intake flex and insert D A...

Page 14: ...13 85 WC NECESSARY MANIFOLD PRESSURES inches water column MIN MAX NATURAL GAS 1 6 WC 3 5 WC PROPANE 5 3 WC 11 0 WC ALWAYS TEST PRESSURE WITH THE VALVE REGULATOR ADJUSTED TO THE HIGHEST SETTING Figure...

Page 15: ...ilot rectification and or frequent burner outages Little variation in flame picture between HI and LO regulator settings Insufficient gas to support more than one ap pliance causing nuisance outages o...

Page 16: ...BLIS DANS LES IN STRUCTIONS DE PROPRIETAIRE PROVISIONNEES AVEC L EQUIPEMENT Conversion Kit LP 157249 NG 157250 Tools required 1 2 13 mm open end wrench or deep well socket Torx T20 driver 1 4 nut driv...

Page 17: ...ocated it should not be able to move to the right or left 10 Replace the variable regulator on the gas control valve Using a Torx T 20 screwdriver remove the two screws from the regulator tower on the...

Page 18: ...aller and applied to the appli ance at the time of the conversion See fig 19 Derating procedure 1 Turn off gas supply to the appliance and disconnect from electrical power source 2 Remove the Glass Fr...

Page 19: ...ening the air shutter will generate a flame that is blue and transparent or an anemic flame This flame is generally more efficient but not very attractive We recommend the following settings for the S...

Page 20: ...shutter See figs 14 and 15 pages 16 17 4 Use a 10 mm socket to remove the left and right burner bracket nuts Remove the Burner Bracket from the firebox See fig 23 5 Bend the two upper rear tabs down...

Page 21: ...ure 26 Install Glass Embers Tumbled Stones Kit 157245 NOTE Install the optional Reflective Glass Panels before installing the stones Spread the stones evenly around the burner media tray CAUTION Take...

Page 22: ...Figure 28 At the thermostat the two wires should be connected to the two connection screws on the thermostat base plate according to the manufacturer s instructions For the thermostat to function the...

Page 23: ...e Backing Plate or Trimmable Backing Plate See fig 31 Starting at the small precut slot use a straight edge to draw a guideline across the leg Use a disk grinder to cut off the excess material and fil...

Page 24: ...there is no call for heat Ideal for use with thermostatic or remote control this feature ignites the pilot flame only when there is a call for heat A battery back up permits continued use in the event...

Page 25: ...not lifting or float ing The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges It is important that the pilot flame engulf the top 1 8 of the flame recti...

Page 26: ...s and particulate accumulation may appear on the inside surface to the glass Use a dampened soft cloth to clean the glass and polish with a dry soft towel Specially formulated ceramic glass cleaner ma...

Page 27: ...214 Screw 8 X 1 4 Taptite SLHWH SZPL 21 223980 ProflameValve Manual Hi Lo NG 22 223215 Adaptor Straight Brass 3 8 NTP x 3 8 Dia Flare 23 129707 Flex tube w connectors 3 8 O D x 24 24 222280 Gasket Dro...

Page 28: ...Part Number Description 1 117917 Screw HWH SMA 8 x 1 2 SL Blk Oxide 2 222799 Blower Bracket 3 222072 Blower TransFlow 12 Cage 120 CFM No Part Number Description 1 117917 Screw HWH SMA 8 x 1 2 SL Blk...

Page 29: ...rs Simpson Dura Vent Inc P O Box 1510 Vacaville CA 95696 1510 800 835 4429 Selkirk Corporation 1301 W President George Bush Hwy Suite 330 Richardson TX 75080 1139 800 992 8368 American Metal Products...

Page 30: ...osts associated with the repair of gas controls plumbing burners log set or sheet metal firebox beyond the warranty period 5 Damage caused by unauthorized modification use or repair 6 Damage to enamel...

Page 31: ...ouch any electrical switches Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone If your gas supplier cannot be reached call the fire department 1 Set the...

Page 32: ...ion it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specification color or ty...

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