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Section 7
* PROCEDURE: Remove grease cap, part number 481559. Remove plug, part number 482028-01, and install
standard grease zerk (p/n 48114-06). Apply grease to the fitting until new grease appears at the top of the caster
extension. Remove the grease zerk and reinstall the plug. Reinstall the grease cap. Special tool, part number
47007, is recommended for use in the installation of the grease cap.
+
Compatible Greases:
Mobilix #2 found at Mobil Service Stations
Ronex MP found at Exxon Service Stations
Super Lube MEP #2 & Super Stay-M #2 found at Conoco Stations
Shell Alvania #2 found at Shell Service Stations
Lidok EP #2 found at industrial shops
MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D)
HOURS
Break-In
8
40
100 200 500
Procedure
Comments
(First 10)
X
Apply grease to fittings
See paragraph 7.2
X
Check hardware for tightness
X
Change engine oil filter
See paragraph 7.4
X
Check hydraulic oil level
See paragraph 7.3
X
Replace engine fuel filter
See paragraph 7.5
X
Drain hydraulic system and
See paragraph 7.3
replace hydraulic oil
Use SAE 20W50
Motor Oil
X
Replace hydraulic oil filter
See paragraph 7.3
X
Replace cutter deck gearbox lubricant
See paragraph 7.11
X
Change coolant (Kawasaki only)
See paragraph 7.12
7.2 LUBRICATION - GREASE FITTING LUBRICATION CHART
(SEE FIGURE 7-1, PAGE 27)
LUBRICATION
NO. OF
LOCATION
INTERVAL
LUBRICANT
PLACES
1
Caster Wheel Pivot *
500 Hours/Yearly
Chassis Grease
2
2
Caster Wheel Bearings
100 Hours/Monthly
Chassis Grease
2
3
Brake Actuator
200 Hours/Monthly
Chassis Grease
2
4
Cutter Deck Bellcranks
100 Hours/Bi-Weekly
Chassis Grease
4
5
Cutter Deck Pusharms
100 Hours/Bi-Weekly
Chassis Grease
2
6
PTO Spindle
40 Hours/Weekly
+Lithium MP White Grease 2125
1
7
Cutter Deck Spindle
40 Hours/Weekly
+Lithium MP White Grease 2125
3
8
Brake Handle
200 Hours/Monthly
Chassis Grease
1
9
Cutter Deck Drive Shaft U-Joints
200 Hours/Monthly
Chassis Grease
2
10
Cutter Deck Drive Shaft Slip Sleeve
40 Hours/Weekly
Chassis Grease
1