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SBS-6000

Battery Analyzer

User’s Manual

V2.0

Storage Battery Systems, Inc.

Summary of Contents for SBS-6000

Page 1: ...SBS 6000 Battery Analyzer User s Manual V2 0 Storage Battery Systems Inc...

Page 2: ...ery Systems Inc Will not take the responsibility for any damages due to the use of such information or other documents including but not limited to any direct indirect inevitable or accidental ones Th...

Page 3: ...es Windows 2000 is the trademark of the Microsoft Corporation in U S A or other countries Logos such as ActiveX Microsoft NetMeeting PowerPoint Windows Windows NT and Windows are the registered tradem...

Page 4: ...en rear cover Unless you want to replace modules please don t open rear cover or bottom cover The replace must be operated by formal trained stuff There is high voltage in some areas inside the tester...

Page 5: ...instrument upside and interface 12 4 4 other parts 13 Chapter 5 Operation Instructions 14 5 1 Power on off 14 5 2 Instruction of tester s LCD display 14 5 3 Test Setting 15 5 3 1 String setting 16 5...

Page 6: ...tore default setting 53 5 5 7 Back Light setting 54 5 5 8 Software Version 54 5 6 Data Browsing 55 5 6 1 String Data Browsing 56 5 6 2 Cell Data Browsing 60 5 6 3 Conn Data Browsing 62 5 7 PC analysis...

Page 7: ...analyzer could achieve the analysis display and report output of testing data by itself It is a top grade meter which is suitable for military communications operators and power department etc Chapte...

Page 8: ...or 8 hour long consecutive operation after being fully charged When using external power supply the battery will charge automatically with the battery capacity shown on the right top corner of LCD of...

Page 9: ...of plastic please use dry and soft cloth to wipe and clean please do not use a volatile chemical agents otherwise easy cause discoloring or deformation Protection of shell and operation panel Please d...

Page 10: ...ppear abnormal pages or crashed please shutdown the tester and then restart again Please don t let the tester in direct sunlight or close to heat place which maybe cause adverse affect to inside circu...

Page 11: ...SBS 6000 11 Chapter 4 Menu 4 1 instrument front view Host appearance Test cable...

Page 12: ...s this key for a while to close when the tester appears anomaly and can not be closed through closing icon or power key press this key for a while About 5 seconds to shut off the tester Reset key pres...

Page 13: ...e connection between instruments PC 4 4 other parts Test cable Battery resistance test cable connect with TEST CABLE interface at one end connect with tested battery at another end red is positive bla...

Page 14: ...LOGO icon and then enter into the below operation display STRING TEST 2011 05 10 09 01 23 Power off instrument A long press the power on off button about 5 seconds 5 2 Instruction of tester s LCD disp...

Page 15: ...Setting Functions description Please process the parameter setting before test It include String setting Cell setting Conn setting Data Storage Alarm Threshold setting test type setting Battery sampli...

Page 16: ...type includes battery voltage type and capacity Low pressure alarm value is the alarm threshold value of the measured battery the instruments will alarm when the measured voltage lower than the thresh...

Page 17: ...ell Mode 3 Conn Mode 4 Save Mode 5 Set Warning 6 Set Test Type 7 Sample Test 8 Zero Setting Station 01 String 01 V Type 2 V V Warning 02 10V REF 000 483m Support voltage type 2V 4V 6V 8V 12V 24V Click...

Page 18: ...as follow TEST SETTING 2011 05 10 09 01 23 1 String Mode 2 Cell Mode 3 Conn Mode 4 Save Mode 5 Set Warning 6 Set Test Type Station 01 String 01 V Type 2 V 0500AH V Warning 02 10V REF 000 483m 7 Sampl...

Page 19: ...ns description Set the Cell setting parameters like Battery type Low pressure alarm value and reference value Battery type includes battery voltage and capacity Low pressure alarm value is the alarm t...

Page 20: ...ick related shortcut keys for setting like below TEST SETTING 2011 05 10 09 01 23 1 String Mode 7 Sample Test V Type 2 V 0500AH V Warning 02 10V REF 000 483m 2 Cell Mode 3 Conn Mode 6 Set Test Type 4...

Page 21: ...ring Mode 7 Sample Test V Type 2 V 0500AH V Warning 02 10V REF 000 483m 2 Cell Mode 3 Conn Mode 6 Set Test Type 4 Save Mode 5 Set Warning 8 Zero Setting Enter Esc Srlect Input During Conductance testi...

Page 22: ...Functions description Set the string setting parameters like Station No Group No Group reference value and Pole No Pole No means the Pole No of Cell battery It should process Alarm threshold and test...

Page 23: ...7 Sample Test Station 01 String 01 REF 000 050m Post Per JAR 2 2 Cell Mode 3 Conn Mode 6 Set Test Type 4 Save Mode 5 Set Warning 8 Zero Setting During Conductance testing type manual input threshold...

Page 24: ...nstruments will auto saving the date once the testing results coming stable How to use Select the data storage saving type and click OK key to enter into The display as follow TEST SETTING 2011 05 10...

Page 25: ...5 10 09 01 23 1 String Mode 7 Sample Test 2 Cell Mode 3 Conn Mode 6 Set Test Type 4 Save Mode 5 Set Warning Warning 1 5 REF Fail 2 0 REF 8 Zero Setting Enter Esc 0 1 0 1 Click up down keys to select t...

Page 26: ...d then save The alarm replacement value should be the percentage of the reference conductance value 65 REF is the alarm threshold value it will process warning and alarm when the test value 50 lower t...

Page 27: ...ode 3 Conn Mode 6 Set Test Type 4 Save Mode 5 Set Warning Enter Esc G R Set Test Type Resistance 8 Zero Setting Click R G function key to set the testing type 5 3 7 Battery Sampling Functions descript...

Page 28: ...e Up Next to check the reference value by up and down key selecting the current reference number click Set Comp key to enter into battery sampling interface as below TEST SETTING 2011 05 10 09 01 23 S...

Page 29: ...30 REF Number 001 Sample NO 1 Save Save test results once data became stable until all samples are tested at this time the test interface will display Min and Average value According to actual needs...

Page 30: ...he test results are much more reliable When difference of environment temperature and normal temperature 25 is over 10 or above this value we would suggest to use zero adjustment function Correct and...

Page 31: ...en using probes testing cable for zero setting four probes have to insert to related four holes below is probes and setting board connection diagram Select and confirm impedance zero setting function...

Page 32: ...ero setting board you have to connect testing clip or probes to setting board tester will be in auto zero setting At the same time impedance zero setting interface alert Zero Setting about 6 seconds t...

Page 33: ...ys to power off zero setting as below interface TEST SETTING 2011 05 10 09 01 23 1 String Mode 7 Sample Test 2 Cell Mode 3 Conn Mode 6 Set Test Type 4 Save Mode 5 Set Warning Zero Adjust Range 4m Func...

Page 34: ...40 400 when gear setup auto switch it would auto switch measure range according to different impedance value During the range switch impedance value becomes unstable only when value range is stable a...

Page 35: ...2 V 0 5 37 m T 25 0 2011 05 10 09 01 23 String 01 Station 01 REF 0 483m 1 11 REF V R STRING TEST Esc Range Testing Adjust function keys Test Content Test results indicate Station String NO Test functi...

Page 36: ...ee types String testing Cell testing and Conn testing Function Prompt Prompt when zero adjustment is on but not prompt when zero adjustment is off Status Prompt Auto test When test clip or probe is co...

Page 37: ...functions correspondence to F1 F4 keys in difference functions has different interfaces Reference value and results compare Test types is resistance REF 0 483 m stands for reference value 0 483 m 1 1...

Page 38: ...ld As tested impedance marked as and then the compare results are lower than warning value of alarm threshold as well as higher than replaced value Note Test cable and battery must have good connectio...

Page 39: ...st Functions Chapter Before string testing you have to setup parameter of test strings detailed operation please go for the String Testing Setup Chapter When complete the setup if alarm threshold need...

Page 40: ...onnect method please refer to the Test Functions Chapter Before Cell testing please setup Cell parameter detailed operation method refer to Cell Testing Setup Chapter Each alarm threshold changing and...

Page 41: ...on method please refer to Chapter Test Functions Before Conn testing please setup the parameter of connector first detailed operation method please refer to Conn Test Setup Chapter When this setup com...

Page 42: ...e function is on it will display compare results as follows When test type is impedance REF 0 483 m stands for reference value is 0 483 m 1 11REF stands for tested impedance value is 1 11 times of ref...

Page 43: ...edance and voltage test value checked by means test results didn t exceed alarm threshold and also battery status in normal If voltage checked by icon that means measured battery voltage is too low an...

Page 44: ...of auto save three test modes are all have Re test functions when test clip still connect with tested battery you need to re test the battery again the new test data can overlay last auto save test da...

Page 45: ...isconnected with battery tester would regard that last test is over and jump to next test automatically so it is not correct to click re test key when test cable and battery already disconnected 5 4 6...

Page 46: ...irm selection by clicking related gear click More functional keys would display other gears setup as follows CELL TEST 2 1 1 2 V 0 5 37 m T 25 0 2011 05 10 09 01 23 Manual Cell No 001 V R Range 4 m RE...

Page 47: ...rs switch functions and get back functional keys of test interface click Auto gear functional keys would select a proper gear to test 5 4 7 Data save function Functions description By manual save the...

Page 48: ...ion It is for system time setting network parameter setting key voice setting timing shutdown setting language setting restore default setting Back Light setting and software version No view How to us...

Page 49: ...Enter you will enter into the related setting window 5 5 1 Network setting Functions description It is used for configuring network interface parameters including IP address the network mask and port...

Page 50: ...time setting item press Enter you will enter into the time setting window As following SYSTEM 2011 05 10 09 01 23 Enter Esc 1 Net Set 2 Time Set 3 Sound Set 4 Self off 5 Language 6 Factory Set 7 Backl...

Page 51: ...6 Factory Set Enter Esc ON OFF 7 Backlight 8 Version Sound Set ON Press ON or OFF to set key voice press Enter to save press Esc to quit the key voice setting and won t save it 5 5 4 Regularly shutdo...

Page 52: ...Min or 60 Min press Enter to save press Esc to quit the key voice setting and won t save it 5 5 5 Language setting Functions description Setting the tester using language now the SBS 6000 supports Ch...

Page 53: ...is used to restore the system setting parameters to be the default parameters How to use After choose the restore default setting item press Enter you will enter into the restore default setting wind...

Page 54: ...you will enter into the Back Light setting window As following 1 Net Set 2 Time Set SYSTEM 2011 05 10 09 01 23 Enter Esc 3 Sound Set 4 Self off 5 Language 6 Factory Set 7 Backlight 8 Version 1 1 Backl...

Page 55: ...string cell and connector The string data has the functions of data analysis Chart for resistance and voltage The max value min value and average value can be got by string data analysis There is no...

Page 56: ...for the browsing of string data which display the base station number string number batteries in the string and saving time of the last battery The string tests the deletion of a string and strings Br...

Page 57: ...press Enter Previous page and next page keys are used for shift pages String data supports string deletion Press DEL One can delete the selected data Press Clear can delete all data Shift strings by a...

Page 58: ...PASS PASS H M S Y M D 09 15 21 09 03 29 11 06 02 11 06 02 REF 0 483m Chart V V NO There are two ways for data analysis resistance analysis and voltage analysis The users can press the corresponding ke...

Page 59: ...batteries in each page and the user can shift pages by the corresponding keys Chart 2011 05 10 09 01 23 Esc m 0 483 Warn 1 5 Next Page Up Max 0 570 Min 0 566 Average 0 568 Resistance If conductance i...

Page 60: ...is no string data or the data has been deleted it will show the following interface DATA BROWSE STRING BROWSE 2011 05 10 09 01 23 Esc NO TEST DATA OF STRING 5 6 2 Cell Data Browsing Functions descript...

Page 61: ...20 2011 05 10 13 20 32 2011 05 10 14 50 29 2011 05 10 15 10 53 2011 05 10 16 01 13 2011 05 10 16 35 50 2011 05 10 17 03 25 Cell NO 001 002 003 004 005 006 007 008 Select the target testing serial by...

Page 62: ...5 10 REF 0 483m V V Time H M S 09 01 23 Down Up NO If there is no cell data or the data has been deleted it shows the following interface DATA BROWSE CELL BROWSE 2011 05 10 09 01 23 Esc NO TEST DATA...

Page 63: ...xt Station 01 01 01 01 01 01 01 01 Test Time 2011 05 10 09 01 23 2011 05 10 11 10 20 2011 05 10 13 20 32 2011 05 10 14 50 29 2011 05 10 15 10 53 2011 05 10 16 01 13 2011 05 10 16 35 50 2011 05 10 17 0...

Page 64: ...06 02 06 02 001 1 002 1 003 1 NO There is data analysis function in the testing data of Connector Press Analyse and it will analyzer the current data Please refer to the following graph Analyse 2011...

Page 65: ...an shift pages for more records Chart 2011 05 10 09 01 23 Esc m 0 483 Warn 1 5 Next Page Up Max 0 570 Min 0 566 Average 0 568 Resistance If test type of Connector is conductance it will show the condu...

Page 66: ...S 2070 1754 Max 1766 Min 1754 Average 1750 1 1 Next Page Up Conductance Warn If there is no data of Connector or all data has been deleted it shows the following DATA BROWSE CONN BROWSE 2011 05 10 09...

Page 67: ...and save them in the computer 2 Print the records in computer 3 Delete the records 4 Delete the records saved in computer 5 Synchronous clock 6 Read or allocate the parameters of the equipment 7 Read...

Page 68: ...68 SBS 6000 Step 2 Select the target language and click Next Step 3 Pop up the box of Installation Battery Test Manage and click Next...

Page 69: ...the software and click Next If locate as default click Next Step 5 Shortcut for the location of program recommend to use default setting and click Next Step 6 The options for adding shortcuts recomme...

Page 70: ...70 SBS 6000 Step 7 Installation preview Click Installation Step 8 Click Finish to retreat the program and complete the installation...

Page 71: ...exe to uninstall the software Step 2 Click Yes in the popping up dialogue box of Battery Test Manage Step 3 Click OK to retreat the program and complete the uninstall 5 7 3 Menus There are 4 menus in...

Page 72: ...nication parameter Open the window of Local communication parameter Testing data Read Cell data Open Cell data window to read testing data in current communication mode Read string data Open string da...

Page 73: ...of equipment and save it in computer Set comparison parameter write the comparison reference data in equipment String Data Read string testing data to display and read string testing data saved in equ...

Page 74: ...in historic data window Conn Data Read Connector testing data to display and read Connector testing data saved in equipment Delete Connector data delete Connector data saved in equipment Save Connect...

Page 75: ...e the proper use of software and equipment The following is the local communication configuration The serial communication parameters are used to set up a computer system communicating with the equipm...

Page 76: ...Reading device parameter function is to read the already set IP address subnet mask port number voltage type battery type the reference standard and battery capacity information of the equipment and d...

Page 77: ...er as new comparison reference data The function of DELETE is deleting the comparison reference data from the computer The function of comparison reference data setting is write all comparison referen...

Page 78: ...sting data displayed in the equipment data control window in the computer and show them in the historic data window The user needs to fill the notes when save the files If the testing time is wrong e...

Page 79: ...the equipment The function of cell testing data saving is to save the testing data displayed in the equipment data control window in the computer and show them in the historic data window The user nee...

Page 80: ...ow in the computer and show them in the historic data window The user needs to fill the notes when save the files If the testing time is wrong e g 2011 13 01 00 26 39 this record is discarded Resistan...

Page 81: ...o print the entire testing data in the selected records table Resistance analysis is to analyzer the resistance results of selected strings and displays the max value min value average value and resis...

Page 82: ...t then put the output plug of charger into the charge port of the instrument When the instrument is closed the charge time should be less than 12 hours or else it would damage the instrument 5 9 Repla...

Page 83: ...not Ensure the test cable connection is correct Abnormal comparison result Set comparison threshold correctly or not Set comparison threshold value correctly PC management software can not get data f...

Page 84: ...sion The Gear of 4m 1 0 rdg 8dgt Other Gears 0 8 rdg 6dgt Test voltage Range DC 0 80V Precision 0 1 rdg 6dgt Test temperature Range 30 100 Precision 1 Stored Records About 220 thousands records Operat...

Page 85: ...Lithium Battery 8 4V 4400mAh Battery Operation Time About 8 hours Battery Charging Time About 6 hours for full discharge Service Information Web Site www sbsbattery com Business Telephone 262 703 5800...

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