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Sauter GmbH

 

Ziegelei 1 
D-72336 Balingen 
E-Mail: [email protected]

 

Tel:  +49-[0]7433- 9933-199 
Fax: +49-[0]7433-9933-149 
Internet: www.sauter.eu 

 

 

Instruction Manual 

HMR 

 

HMR-BA-e-1212 

 

4

 

surface. If the sample is a big plate, long rod or 
bending  piece,  it  can  be  deformed  and  become 
unstable,  even  though  its  weight  and  thickness 
is  big  enough;  accordingly,  the  test  value  might 
not  be  accurate.  So  the  sample  should  be 
reinforced or supported at its back. 

 

Magnetism  of  the  sample  itself  should  be 
avoided. 

 

4.1.2 System Setting 

See 6.9 for details. 
 

4.1.3 Presetting Testing conditions 

See 6.5 for details. 
 

4.2 Testing Program 
 

The  hardness  tester  has  to  be  verificated  by  using  the 
hardness  block.  The  error  and  repeatability  of  the 
displayed value should be within the regulation of  
APPENDIX Table 2. 

  

 

4.2.1     Start-up 

1) The plug of the impact device has to be inserted into the 
socket of the impact device of the instrument. 

2)  The 

  key  has  to  be  pressed  to  power  on.  Now  the 

instrument is in testing condition. 
 

4.2.2    Testing 

-  The  release  button  on  the  upside  of  the  impact  device 
has  to  be  pressed  to  start  testing.  The  sample  and  the 
impact device as well as the operator are all required to be 
stable  now.  The  action  direction  should  pass  the  axis  of 
the impact device. 
-  Each  measurement  area  of  the  sample  usually  needs  3 
to 5 times of testing operations. The result data dispersion 
should not be more than the mean value ± 15 HL. 
- The distance between any two impact points or from the 
centre  of  any  impact  point  to  the  edge  of  the  sample 
should conform to the regulation of Table 4-1. 
-  If  an  accurate conversion  from  the  Leeb  hardness  value 
to  another  hardness  value  is  requested,  a contrastive test 
is  needed  to  get  conversion  relations  for  the  special 
material. An inspected qualified Leeb hardness tester and 
a corresponding hardness tester have to be used to test at 
the  same  sample  respectively.  For  each  hardness  value, 
each  homogeneous  measurement,  5  points  of  Leeb 
hardness value are needed.  They are in the surroundings 
of more than  three indentations  which  need conversion  of 
hardness.  The  Leeb  hardness  arithmetic  average  value 
and  the  corresponding  hardness  average  value  as 
correlative  value  respectively  are  used  to  establish  an 
individual  hardness  contrastive  curve.  The  contrastive 

curve  at  least  should  include  three  groups  of  correlative 
data. 
Table 4-1  

 

 

4.2.3 Reading the Measured Value 
4.2.4 Power Off 

The 

 key has to be pressed to power off. 

 

 5.      Advice 
 

-  The  impact  device  must  be  replaced  during  the 
instrument  is  powered  off.  Otherwise  the  type  of  impact 
device  cannot  be  identified  by  the  main  body.  The  circuit 
board of the main body may get damaged.

 

-  If  the testing  times  are  less  than  the  preset  times  value, 
the  current  test  value  can  not  be  saved. 

AVG 

can  be 

pressed to end the testing process in advance if the values 
shall be saved.

 

-  When  pressing 

AVG 

to  end  testing  in  advance,  the 

Auto save

Auto transfer

settings will not work.

 

-  Only  D  and  DC  type  of  impact  device  have  got  the 
function  of  strength  measurement.  Using  other  types  of 
impact  device,  the 

Set  hardness  or

бb 

can  not  be 

modified.  The 

Set  hardness  or

бb 

setting  will  be  set 

to

Hardness 

  automatically  after  replacing  the  impact 

device, whether the setting is

Hardness 

or not before.

 

-  Not  all  materials  can  be  converted  to  all  hardness  style 
values.  The  hardness  style  is  reset  to  HL  automatically 
after  changing  material.  So,  material  has  to  be  selected 
first before changing the hardness style.

 

 

6.      Operation in Details 
6.1    Power On 
 

The 

 key has to be pressed to power on the instrument. 

Following is shown on the screen: 

 

 
The  type  of  impact  device  will  automatically  be  detected 
during  powering  on.  This  information  will  be  displayed  on 
the  screen  (Probe  Type).  After  several  seconds,  the 

Summary of Contents for HMR

Page 1: ...6 7 Memory Management 6 7 1 View from No 1 Group View from Ending Group 6 7 2 View from Selected No Group 6 7 3 Data Transfer 6 7 4 Delete by Group No 6 7 5 Delete all Data 6 7 6 Deletion Confirmation 6 8 Browsing Memory Data Groups 6 9 System Reset 6 9 1 LCD Brightness Setting 6 9 2 Date Time Setting 6 10 Software Information 6 11 System Calibration 6 12 EL Background Light 6 13 Auto Power Off 6 ...

Page 2: ...able 1 1 No Item Qua ntity Remarks Stan dard Config uration 1 Main body 1 2 D type impact device 1 With cable 3 Standard test block 1 4 Cleaning brush I 1 5 Small support ring 1 6 Alkaline battery 4 AA size 7 Manual 1 8 Instrument case 1 9 Optio nal Config uration 11 Cleaning brush II 1 For use with G type impact device 12 Other type of impact devices and support rings Refer to Table 3 and Table 4...

Page 3: ...RC HRA HV HS Display dot matrix LCD 128 x 64 dots Data memory max 500 groups Power supply 3V 2AA size Alkaline batteries Continuous working period about 50 hours with backlight off Communication interface USB1 1 4 Preparation Testing 4 1 Preparation and Inspection before Testing 4 1 1 Preparation of Sample Surface Preparation of the sample surface should conform to the relative requirements in APP...

Page 4: ...b hardness tester and a corresponding hardness tester have to be used to test at the same sample respectively For each hardness value each homogeneous measurement 5 points of Leeb hardness value are needed They are in the surroundings of more than three indentations which need conversion of hardness The Leeb hardness arithmetic average value and the corresponding hardness average value as correlat...

Page 5: ...he mean value will be displayed 6 3 3 Key Operation at the Main Display The SAVE key has to be pressed to store the present group of measured values into memory This operation is only valid after displaying the mean value The DEL key has to be pressed to delete the latest single measured value After pressing this key on the screen will be shown following The key or the key has to be pressed to mov...

Page 6: ...ncel 6 5 2 Average Times Setting Average times can be modified within the range of 1 to 32 The 0 9 key has to be pressed to input the number value The cursor will shift right around automatically when inputting the number ETR has to be pressed to confirm ESC has to be pressed to cancel 6 5 3 Material Setting If Hard бb is preset to hardness following material will be displayed Steel and Cast Steel...

Page 7: ...ceeds the measurement range the user will be reminded by the Tester to reset 2 If the bottom limit is larger than the upper limit they will be exchanged automatically 6 5 6 Hardness бb Setting ETR has to be pressed to switch between Hard and бb Note Only D and DC type of impact device have got the function of бb measurement So Hard is the only selection if the impact device is not D or DC type 6 6...

Page 8: ...ssed to see details of that group The or key has to be pressed to browse details including average value test set and each single value ESC has to be pressed to return to previous display 6 9 System Set At the main display interface MENU key has to be pressed to enter the main menu or key has to be pressed to move the cursor to System Set Menu ETR has to be pressed to enter System Set Menu Auto Sa...

Page 9: ... if it hasn t been used for a longer time or after having reset the system The key and the ETR key have to be pressed to power on the system Then the software calibration screen will display following The impact direction has to be set at 5 points have to be measured on the standard hardness block The average value will be displayed after measuring 5 times or key has to be pressed to input the nom...

Page 10: ...e unscrewed first Then the impact body has to be taken out The nylon brush has to be spiralled in counter clock direction into the bottom of the guide tube It has to be taken out and repeated for 5 times At last the impact body and the support ring have to be installed again The impact body has to be released after use Any lubricant is absolutely prohibited inside the impact device 8 2 Normal Main...

Page 11: ... 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 Grey cast iron HRC HB 93 334 92 326 HV Nodular cast iron HRC HB 131 387 127 364 HV Cast aluminium alloys HB 19 164 23 210 32 168 HRB 23 8 84 6 22 7 85 0 23 8 85 5 BRASS copper zinc alloys HB 40 173 HRB 13 5 95 3 BRONZE copper alum tin alloys HB 60 290 Wrought copper alloys HB 45 315 Table 2 No Mat...

Page 12: ...1 6μm Min weight of sample Measure directly Need support firmly Need coupling tightly 5kg 2 5kg 0 05 2kg 5kg 2 5kg 0 05 2kg 1 5kg 0 5 1 5kg 0 02 0 5kg 15kg 5 15kg 0 5 5kg 5kg 2 5kg 0 05 2kg Min Thickness of sample Coupling tightly Min layer thickness for surface hardening 5mm 0 8mm 5mm 0 8mm 1mm 0 2mm 10mm 1 2mm 5mm 0 8mm Size of tip indentation Hardness 300HV Indentation diameter Depth of indenta...

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