sauter HMR Instruction Manual Download Page 12

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Sauter GmbH

Ziegelei 1
D-72336 Balingen
E-Mail: [email protected]

Tel: +49-[0]7433- 9933-199
Fax: +49-[0]7433-9933-149
Internet: www.sauter.eu

Instruction Manual

HMR

HMR-BA-e-1212

Table 3

Type of impact device

DC(D)/DL

D+15

Impact energy
Mass of impact body

11mJ
5.5g/7.2g

11mJ
7.8g

2.7mJ
3.0g

90mJ
20.0g

11mJ
5.5g

Test tip hardness:
Diam. Test tip:
Material of test tip:

1600HV
3mm
Tungsten
carbide

1600HV
3mm
Tungsten carbide

1600HV
5mm
Tungsten carbide

5000HV
3mm
synthetic diamond

Impact device diameter:
Impact device length:
Impact device weight:

20mm
86(147)/ 75mm
50g

20mm
162mm
80g

20mm
141mm
75g

30mm
254mm
250g

20mm
155mm
80g

Max. hardness of sample

940HV

1000HV

650HB

1200HV

Mean roughness value of
sample surface Ra:

1.6μm

0.4

μm

6.3μm

1.6μm

Min.weight of sample:
Measure directly
Need support firmly
Need coupling tightly

>5kg
2

～

5kg

0.05

～

2kg

>5kg
2

～

5kg

0.05

～

2kg

>1.5kg
0.5

～

1.5kg

0.02

～

0.5kg

>15kg
5

～

15kg

0.5

～

5kg

>5kg
2

～

5kg

0.05

～

2kg

Min. Thickness of sample :
Coupling tightly
Min. layer thickness for
surface hardening

5mm

≥0.8mm

1mm

≥0.2mm

10mm

≥1.2mm

5mm

≥0.8mm

Size of tip indentation

Hardness
300HV

Indentation
diameter
Depth of indentation

0.54mm

24

μm

0.54mm

24

μm

0.38mm

12

μm

1.03mm

53

μm

0.54mm

24

μm

Hardness
600HV

Indentation
diameter
Depth of indentation

0.54mm

17

μm

0.54mm

17

μm

0.32mm

8

μm

0.90mm

41

μm

0.54mm

17

μm

Hardness
800HV

Indentation
diameter
Depth of indentation

0.35mm

10

μm

0.35mm

10

μm

0.35mm

7

μm

--

--

0.35mm

10

μm

Available types of impact devices

DC: test hole or
hollow

cylindrical

DL:

test

slender

narrow groove or
hole

+15:

test

groove

reentrant
surface

C: test small, light
thin

parts

and

surface

hardened layer

test

large,

thick, heavy and
rough

surface

steel

test super high

hardness material

Summary of Contents for HMR

Page 1: ...6 7 Memory Management 6 7 1 View from No 1 Group View from Ending Group 6 7 2 View from Selected No Group 6 7 3 Data Transfer 6 7 4 Delete by Group No 6 7 5 Delete all Data 6 7 6 Deletion Confirmation 6 8 Browsing Memory Data Groups 6 9 System Reset 6 9 1 LCD Brightness Setting 6 9 2 Date Time Setting 6 10 Software Information 6 11 System Calibration 6 12 EL Background Light 6 13 Auto Power Off 6 ...

Page 2: ...able 1 1 No Item Qua ntity Remarks Stan dard Config uration 1 Main body 1 2 D type impact device 1 With cable 3 Standard test block 1 4 Cleaning brush I 1 5 Small support ring 1 6 Alkaline battery 4 AA size 7 Manual 1 8 Instrument case 1 9 Optio nal Config uration 11 Cleaning brush II 1 For use with G type impact device 12 Other type of impact devices and support rings Refer to Table 3 and Table 4...

Page 3: ...RC HRA HV HS Display dot matrix LCD 128 x 64 dots Data memory max 500 groups Power supply 3V 2AA size Alkaline batteries Continuous working period about 50 hours with backlight off Communication interface USB1 1 4 Preparation Testing 4 1 Preparation and Inspection before Testing 4 1 1 Preparation of Sample Surface Preparation of the sample surface should conform to the relative requirements in APP...

Page 4: ...b hardness tester and a corresponding hardness tester have to be used to test at the same sample respectively For each hardness value each homogeneous measurement 5 points of Leeb hardness value are needed They are in the surroundings of more than three indentations which need conversion of hardness The Leeb hardness arithmetic average value and the corresponding hardness average value as correlat...

Page 5: ...he mean value will be displayed 6 3 3 Key Operation at the Main Display The SAVE key has to be pressed to store the present group of measured values into memory This operation is only valid after displaying the mean value The DEL key has to be pressed to delete the latest single measured value After pressing this key on the screen will be shown following The key or the key has to be pressed to mov...

Page 6: ...ncel 6 5 2 Average Times Setting Average times can be modified within the range of 1 to 32 The 0 9 key has to be pressed to input the number value The cursor will shift right around automatically when inputting the number ETR has to be pressed to confirm ESC has to be pressed to cancel 6 5 3 Material Setting If Hard бb is preset to hardness following material will be displayed Steel and Cast Steel...

Page 7: ...ceeds the measurement range the user will be reminded by the Tester to reset 2 If the bottom limit is larger than the upper limit they will be exchanged automatically 6 5 6 Hardness бb Setting ETR has to be pressed to switch between Hard and бb Note Only D and DC type of impact device have got the function of бb measurement So Hard is the only selection if the impact device is not D or DC type 6 6...

Page 8: ...ssed to see details of that group The or key has to be pressed to browse details including average value test set and each single value ESC has to be pressed to return to previous display 6 9 System Set At the main display interface MENU key has to be pressed to enter the main menu or key has to be pressed to move the cursor to System Set Menu ETR has to be pressed to enter System Set Menu Auto Sa...

Page 9: ... if it hasn t been used for a longer time or after having reset the system The key and the ETR key have to be pressed to power on the system Then the software calibration screen will display following The impact direction has to be set at 5 points have to be measured on the standard hardness block The average value will be displayed after measuring 5 times or key has to be pressed to input the nom...

Page 10: ...e unscrewed first Then the impact body has to be taken out The nylon brush has to be spiralled in counter clock direction into the bottom of the guide tube It has to be taken out and repeated for 5 times At last the impact body and the support ring have to be installed again The impact body has to be released after use Any lubricant is absolutely prohibited inside the impact device 8 2 Normal Main...

Page 11: ... 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 Grey cast iron HRC HB 93 334 92 326 HV Nodular cast iron HRC HB 131 387 127 364 HV Cast aluminium alloys HB 19 164 23 210 32 168 HRB 23 8 84 6 22 7 85 0 23 8 85 5 BRASS copper zinc alloys HB 40 173 HRB 13 5 95 3 BRONZE copper alum tin alloys HB 60 290 Wrought copper alloys HB 45 315 Table 2 No Mat...

Page 12: ...1 6μm Min weight of sample Measure directly Need support firmly Need coupling tightly 5kg 2 5kg 0 05 2kg 5kg 2 5kg 0 05 2kg 1 5kg 0 5 1 5kg 0 02 0 5kg 15kg 5 15kg 0 5 5kg 5kg 2 5kg 0 05 2kg Min Thickness of sample Coupling tightly Min layer thickness for surface hardening 5mm 0 8mm 5mm 0 8mm 1mm 0 2mm 10mm 1 2mm 5mm 0 8mm Size of tip indentation Hardness 300HV Indentation diameter Depth of indenta...

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