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Sauter GmbH

 

Ziegelei 1 
D-72336 Balingen 
E-Mail: [email protected]

 

Tel:  +49-[0]7433- 9933-199 
Fax: +49-[0]7433-9933-149 
Internet: www.sauter.eu 

 

 

Instruction Manual 

HMR 

 

HMR-BA-e-1212 

 

3

 

3. Guide Tube 
4. Coil unit  
5. Connection cable 
6. Impact body 
7. Support ring 
 

2.1.4 Different types of Impact Devices 

 

 

2.2    Leeb Hardness Testing Principle 
 

The  basic  testing  principle  is  to  use  an  impact  body  of  a 
certain  weight  which  impacts  against  the  testing  surface 
under  certain  test  force.  The  impact  velocity  and  the 
rebound  velocity  of  the  impact  body  are  measured 
respectively  when  the  spherical  test  tip  is  located  1mm 
above the surface being tested. 
The calculation formula is as follows:  
 

              HL= 1000 x VB/VA 
 

Where   HL= Leeb Hardness Value 
              VB= Rebounding velocity of the impact body 
              VA= Impact velocity of the impact body 
 

3.     Technical Specifications 

 

Error  and  repeatability  of  the  displayed  value, 
see Table 3-1: 

N
o

Typ
e  of 
im 
pact 
devi
ce 

Hardness  value 
of 

Leeb 

standard 
hardness block 

Error 

of 

displayed 
value 

Repeata 
bility 

760±30HLD 
530±40HLD 

±6 HLD 
±10 HLD 

6 HLD 
10 HLD 

DC 

760±30HLDC 
530±40HLDC 

±6 HLDC 
±10 HLDC 

6 HLD 
10 HLD 

DL 

878±30HLDL 
736±40HLDL 

±12 HLDL 

12 HLDL 

D+ 
15 

766±30HLD+15 
544±40HLD+15 

±12 
HLD+15 

12 
HLD+15 

590±40HLG  
500±40HLG  

±12 HLG  

12 HLG 

725±30HLE 
508±40HLE 

±12 HLE 

12 HLE 

822±30HLC 
590±40HLC 

±12 HLC 

12 HLC 

 
 

 

Measuring range:    HLD: (170 ~ 960) HLD 

 

Measuring direction:   0 ~ 360° 

 

Hardness  Scale:      HL,  HB,  HRB,  HRC,  HRA,                    
HV, HS 

 

Display:   dot matrix LCD,128 x 64 dots 

 

Data memory:   max. 500 groups  

 

Power supply:   3V, (2AA size Alkaline batteries) 

 

Continuous  working  period:      about  50  hours 
(with backlight off) 

 

Communication interface:  USB1.1 

 

4.     Preparation & Testing 
4.1   Preparation and Inspection before Testing 
4.1.1 Preparation of Sample Surface 
 

Preparation  of  the  sample  surface  should  conform  to  the 
relative requirements in APPENDIX Table 3. 

 

During  the  preparation  of  the  sample  surface, 
any  heating  or  cold  processing  on  this  surface 
should be avoided. 

 

Too  big  roughness  of  the  surface  being 
measured could cause errors. The surface of the 
sample  should  show  metallic  luster,  be  smooth 
and polished, without any stains of oil etc. 

 

Support  of  the  sample  is  not  necessary  for 
heavy  objects.  Medium-weight  samples  have  to 
be  placed  onto  a  smooth  and  stable  plane.  It 
must  be  placed  in  absolute  equability  and 
without any wobble. 

 

Curved  surface:  The  best  testing  surface,  of 
course,  is  flat.  When  the  curvature  radius  R  of 
the  surface  to  be  tested  is  smaller  than  30  mm 
(D,  DC,  D+15,  C,  E  and  DL  type  of  impact 
device)  and  smaller  than  50  mm  (G  type  of 
impact  device),  the  small  support  rings  should 
be chosen. 

 

The  sample  should  have  enough  thickness,  the 
minimum thickness of it should conform to  

        Table 3. 
*For  a  sample  with  a  hardened  layer  on  its  surface, 
the  depth  of the  hardened  layer  should also conform 
to Table 3. 
 

 

 

          
 
 
 

 

 

Coupling:  Light-weight  samples  must  be  firmly 
coupled  with  a  heavy  base  plate.  Both  coupled 
surfaces  have  to  be  flat  and smooth;  there may 
not  rest  any  redundant  coupling  agent.  The 
impact  direction  must  be  vertical  to  the  coupled 

Summary of Contents for HMR

Page 1: ...6 7 Memory Management 6 7 1 View from No 1 Group View from Ending Group 6 7 2 View from Selected No Group 6 7 3 Data Transfer 6 7 4 Delete by Group No 6 7 5 Delete all Data 6 7 6 Deletion Confirmation 6 8 Browsing Memory Data Groups 6 9 System Reset 6 9 1 LCD Brightness Setting 6 9 2 Date Time Setting 6 10 Software Information 6 11 System Calibration 6 12 EL Background Light 6 13 Auto Power Off 6 ...

Page 2: ...able 1 1 No Item Qua ntity Remarks Stan dard Config uration 1 Main body 1 2 D type impact device 1 With cable 3 Standard test block 1 4 Cleaning brush I 1 5 Small support ring 1 6 Alkaline battery 4 AA size 7 Manual 1 8 Instrument case 1 9 Optio nal Config uration 11 Cleaning brush II 1 For use with G type impact device 12 Other type of impact devices and support rings Refer to Table 3 and Table 4...

Page 3: ...RC HRA HV HS Display dot matrix LCD 128 x 64 dots Data memory max 500 groups Power supply 3V 2AA size Alkaline batteries Continuous working period about 50 hours with backlight off Communication interface USB1 1 4 Preparation Testing 4 1 Preparation and Inspection before Testing 4 1 1 Preparation of Sample Surface Preparation of the sample surface should conform to the relative requirements in APP...

Page 4: ...b hardness tester and a corresponding hardness tester have to be used to test at the same sample respectively For each hardness value each homogeneous measurement 5 points of Leeb hardness value are needed They are in the surroundings of more than three indentations which need conversion of hardness The Leeb hardness arithmetic average value and the corresponding hardness average value as correlat...

Page 5: ...he mean value will be displayed 6 3 3 Key Operation at the Main Display The SAVE key has to be pressed to store the present group of measured values into memory This operation is only valid after displaying the mean value The DEL key has to be pressed to delete the latest single measured value After pressing this key on the screen will be shown following The key or the key has to be pressed to mov...

Page 6: ...ncel 6 5 2 Average Times Setting Average times can be modified within the range of 1 to 32 The 0 9 key has to be pressed to input the number value The cursor will shift right around automatically when inputting the number ETR has to be pressed to confirm ESC has to be pressed to cancel 6 5 3 Material Setting If Hard бb is preset to hardness following material will be displayed Steel and Cast Steel...

Page 7: ...ceeds the measurement range the user will be reminded by the Tester to reset 2 If the bottom limit is larger than the upper limit they will be exchanged automatically 6 5 6 Hardness бb Setting ETR has to be pressed to switch between Hard and бb Note Only D and DC type of impact device have got the function of бb measurement So Hard is the only selection if the impact device is not D or DC type 6 6...

Page 8: ...ssed to see details of that group The or key has to be pressed to browse details including average value test set and each single value ESC has to be pressed to return to previous display 6 9 System Set At the main display interface MENU key has to be pressed to enter the main menu or key has to be pressed to move the cursor to System Set Menu ETR has to be pressed to enter System Set Menu Auto Sa...

Page 9: ... if it hasn t been used for a longer time or after having reset the system The key and the ETR key have to be pressed to power on the system Then the software calibration screen will display following The impact direction has to be set at 5 points have to be measured on the standard hardness block The average value will be displayed after measuring 5 times or key has to be pressed to input the nom...

Page 10: ...e unscrewed first Then the impact body has to be taken out The nylon brush has to be spiralled in counter clock direction into the bottom of the guide tube It has to be taken out and repeated for 5 times At last the impact body and the support ring have to be installed again The impact body has to be released after use Any lubricant is absolutely prohibited inside the impact device 8 2 Normal Main...

Page 11: ... 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 Grey cast iron HRC HB 93 334 92 326 HV Nodular cast iron HRC HB 131 387 127 364 HV Cast aluminium alloys HB 19 164 23 210 32 168 HRB 23 8 84 6 22 7 85 0 23 8 85 5 BRASS copper zinc alloys HB 40 173 HRB 13 5 95 3 BRONZE copper alum tin alloys HB 60 290 Wrought copper alloys HB 45 315 Table 2 No Mat...

Page 12: ...1 6μm Min weight of sample Measure directly Need support firmly Need coupling tightly 5kg 2 5kg 0 05 2kg 5kg 2 5kg 0 05 2kg 1 5kg 0 5 1 5kg 0 02 0 5kg 15kg 5 15kg 0 5 5kg 5kg 2 5kg 0 05 2kg Min Thickness of sample Coupling tightly Min layer thickness for surface hardening 5mm 0 8mm 5mm 0 8mm 1mm 0 2mm 10mm 1 2mm 5mm 0 8mm Size of tip indentation Hardness 300HV Indentation diameter Depth of indenta...

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