Saunier Duval Themaclassic F30E PLUS Instructions For Use Installation And Servicing Download Page 3

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4000122704-1

Important Information

Introduction

Controls and Lighting

Programmer Instructions for use F30E Only

Draining

Safety Devices

Servicing and Maintenance

Technical Data

Dimensions

Heating System Design

Domestic Hot Water System Design

Boiler Schematic F30E

Boiler Schematic F30E SB

Boiler Location, Flue and Ventilation

Fixing Jig Pack

Piping System Installation

Boiler Installation

Horizontal Rear Flue Installation

Horizontal Telescopic Top Flue Installation

Horizontal Top Flue Installation

Electrical Connection

Commissioning

Settings

Routine Cleaning and Inspection

Fault Finding

Wiring Diagram F30E

Wiring Diagram F30E SB

19a

Replacement of Parts

Spare Parts

CONTENTS

DESCRIPTION

SECTION

PAGE No.

SERVICING

INSTRUCTIONS

INSTALLATION

INSTRUCTIONS

INSTRUCTION

FOR USE

Contents

Summary of Contents for Themaclassic F30E PLUS

Page 1: ...ive Guarantee This product is guaranteed for 24 months from the date of installation or 30 months from the date of manufacture whichever is the shorter for parts In addition this product is guaranteed...

Page 2: ...0049 Product production certified by Notified body 0049 The CE mark on these appliances show compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to a...

Page 3: ...Ventilation 6 14 Fixing Jig Pack 7 15 Piping System Installation 8 16 Boiler Installation 9 17 Horizontal Rear Flue Installation 10 18 Horizontal Telescopic Top Flue Installation 11 21 Horizontal Top...

Page 4: ...entifiable as so doing Alternatively an unswitched shuttered socket outlet and 3A fused 3 pin plug both to the current issue of BS1363 may be used provided that they are not used in a room containing...

Page 5: ...en 1 and 5 Summer Set the control knob to 5 If a fault occurs indicated by red flashing light Reset boiler Switch On Off switch to 0 wait for five seconds Turn the On Off switch to I the boiler is res...

Page 6: ...ill begin to flash see diagram 1 Using the and buttons set the display to the correct time in twenty four hour format for example 1300 for 1pm see diagram 2 Helpful hint The and buttons are used to ch...

Page 7: ...e series of dashes are between times 23 59 and 0 00 Helpful Hint If you get confused and wish to start again press the Reset res button and the programmer will revert to the internal factory set progr...

Page 8: ...Note This device works irrespective of any room thermostat setting and will protect the complete heating system Servicing and Maintenance To ensure the continued efficient and safe operation of the a...

Page 9: ...2 mbar Mini Burner pressure 2 4 mbar Gas rate maximum 3 45 m3 h Heating Heat input max NET Q 32 6 kW 111231 BTU H Heat input min NET Q 13 3 kW 45380 BTU H Heat output max NET P 29 6 kW 100 995 BTU H H...

Page 10: ...quired see diagram 3 1 Provision shall be made for a drain valve at the lowest point of the system Where thermostatic radiator valves are fitted not all radiators must be fitted with this type of valv...

Page 11: ...boiler 3 Heating System Design 10015 Flow control valve Drain point Bypass valve Domestic water Heating circuit Return Additional expansion vessel if required Boiler Hot Cold supply Filling device By...

Page 12: ...ctrode 10 Pump 11 Heating thermistor Diagram 5 1 9720 A Heating return B Cold water inlet C Heating flow D Domestic hot water outlet E Gas 12 Ignition module 13 By pass 14 Gas control valve 15 Loss of...

Page 13: ...5 Combustion chamber 6 Expansion vessel 7 Flame sense electrode 8 Burner 9 Ignition electrode Diagram 5a 1 10294 A Heating return B Heating flow C Gas 10 Pump 11 Heating thermistor 12 Ignition module...

Page 14: ...contact with the terminal or the terminal could be subject to damage If a terminal guard is required it must be positioned to provide a minimum of 50mm clearance from any part of the terminal and to...

Page 15: ...ing valve q D F30E Only Domestic hot water outlet E Gas fitting Diagram 7 1 A B C D E COPPER CONNECTIONS AND WASHERS H F J NOTE The fixing jig is shown assembled Other components within the fixing jig...

Page 16: ...llowance for the slope of the flue cut hole in external wall preferably using a core drill For installations with internal and external access use a 105 mm diameter core drill For installations with i...

Page 17: ...iler upright Remove all packaging from around the boiler Remove front panel unscrew and remove the two retaining screws from the bottom of the front panel Remove front panel by lifting up and forward...

Page 18: ...gram 10 2 Important Notes After cutting ensure that there are no burrs 10 3 Installation of Rear Flue assembly Fit rubber sealing collar C into groove at the outer end of the flue assembly A and B see...

Page 19: ...ined kits A20097 include Flue duct pipe A Air duct pipe B External rubber sealing collar C Self adhesive semi rounded seal D Self adhesive seal E Interface sealing gasket F Interface G Internal flange...

Page 20: ...ET STANDARD FLUE ASSEMBLY INNER WALL SELF ADHESIVE SEAL SAMPLE POINT PLASTIC INTERNAL FLANGE SELF ADHESIVE SEMI ROUND SEAL 10316 Diagram 10 6 10315 Diagram 10 7 SECURING SCREW 2 OFF INTERFACE SELF ADH...

Page 21: ...outside with rubber sealing collar to the outside Pull pipe assembly inwards to bring rubber sealing collar hard up against external wall If the telescopic flue is pulled apart care must be taken not...

Page 22: ...0 5m for 45 12 2 Flue systems rear and side refer to diagram 12 1 12 3 Flue cutting refer to diagram 12 2 Important Do not leave any burrs or sharp edges on the cut ends of the pipes 70mm 65mm 450 mm...

Page 23: ...it internal plastic flange G onto air duct pipe Push along the pipe until engaged against internal wall From inside insert flue duct pipe B into air duct pipe Fit both O rings J into the flue elbow C...

Page 24: ...lied provided that the wire link E fitted between the two terminals of the heating controls conection plug is left in place see diagram 13 1 External controls e g room thermostat frost thermostat etc...

Page 25: ...The boiler is connected to the electrical supply The gas service cock is open Switch OFF 0 9743 2 Open the three boiler isolating valves The slot of the screw corresponds to flow direction To unscrew...

Page 26: ...stem and make sure that a pressure of at least 1 bar is indicated when system is COLD F30E Only Flush the domestic hot water system by opening the hot water taps for several minutes Removethemagneticu...

Page 27: ...Boiler refer to diagram 17 2 On completion check all gas carrying parts for soundness with leak detection fluid Remove boiler casing as follows 17 3 Front panel Unscrew and remove the two retaining sc...

Page 28: ...Only Close boiler isolating valve c Turn on one or more hot water taps To Drain the boiler Closeisolatingscrewsontheisolatingvalves b c and d turnfromvertical to horizontal to close Open the boiler d...

Page 29: ...flue hood locates in the tabs Use a soft brush or vacuum clean the heat exchanger DO NOT USE ANY TOOL LIKELY TO DAMAGE PAINTED FINISH OF HEAT EXCHANGER 17 12 Domestic water inlet filter F30E Only refe...

Page 30: ...CHANGER AIR PRESSURE SWITCH SENSING TUBE POWER SUPPLY LEADS EARTH LEAD Diagram 17 7 BURNER GUIDE BURNER RETAINING SCREWS FAN RETAINING BOLTS 9739 9736 9738 9750 9737 Diagram 17 11 9647 Diagram 17 10 F...

Page 31: ...control panel Loose connections on control board PCB Wrong flue length Connections on air pressure switch electrical or tubes disconnected Faulty control or interface board PCB s No domestic hot wate...

Page 32: ...different Electrical supply to motor 230V ac between 1 and 2 of the motor Connections 0 between 1 and 3 About 25V ac between 2 and 3 Control board PCB 9 6k between 1 and 2 When hot water is on 9 6k b...

Page 33: ...clockwise NO Adjust the setting NO Check the thermostat the line the connections both to the room thermostat and the control board PCB YES YES Check by overriding the room thermostat at the connector...

Page 34: ...IS WORKING Is the cold water inlet tap fully open Is the water pressure greater than 0 5 bar Open it NO NO Insufficient water pressure The appliance will not operate Find out why the pressure is so lo...

Page 35: ...d terminal H23 on the control board PCB Check the connector on the end of the wire Check that the spark electrode is pointing towards the flame Check the spark electrode Change it If the problem persi...

Page 36: ...emperature is not sufficient adjust YES YES NO NO Is the installation fitted with an external sensor The radiators will only be hot if the thermostat is demanding heat If the room temperature is not s...

Page 37: ...board PCB FAULT THE FAN RUNS BUT THERE ARE NO SPARKS Thermistor Control board PCB Air flow switch take off CONNECTIONS TO THE AIR PRESSURE SWITCH Pr 3 2 1 P2 P1 L H Electrical contacts NO YES Does the...

Page 38: ...7 J4 J12 S1 J1 J13 J15 J11 H5 H2 H1 H4 H3 H8 H6 H7 ON OFF SWITCH AIR PRESSURE SWITCH FAN THREE WAY VALVE THERMOSTAT 2 INPUT FROST STAT THERMOSTAT 1 INPUT ROOM STAT VOLTAGE FREE HEATINGS CONTROLS CONNE...

Page 39: ...A PLUG FUSE 125mAT J2 J7 J4 J12 S1 J1 J13 J15 J11 H5 H2 H1 H4 H3 H8 H6 H7 ON OFF SWITCH AIR PRESSURE SWITCH FAN THERMOSTAT 2 INPUT FROST STAT THERMOSTAT 1 INPUT ROOM STAT VOLTAGE FREE HEATINGS CONTROL...

Page 40: ...7 3 Lower the control panel refer to Section 17 4 Locate central heating thermistor on heating flow pipe on centre of boiler see diagram 20 2 Diagram 20 2 9550 CENTRAL HEATING THERMISTOR Diagram 20 1...

Page 41: ...20 6 F30E Only Cold water inlet restrictor Before starting refer to the front of Section 20 Important information Remove the front panel refer to Section 17 3 Lower the control panel refer to Section...

Page 42: ...acket assembly from heating flow pipe by unclipping at the side of the bracket Remove the thermostat fit new thermostat and replace assembly Whenrefittingelectricalconnectionstoreplacementthermostat t...

Page 43: ...to Section 17 3 Lower the control panel refer to Section 17 4 Gain access to rear of control panel Undo and remove the two front retaining screws Hinge up the control panel cover and ease forwards fro...

Page 44: ...9 PCB CONTROL BOARD CONTROL BOARD COVER Diagram 20 10 USER INTERFACE BOARD 10020 10021 10219 20 Replacement of Parts 230V CONTROLS BOARD MAINS SWITCH PROGRAMMER F30E Only FOAM PACKING CONTROL PANEL 1...

Page 45: ...panel refer to Section 17 6 Undo four head fixing screws and remove pump head Gainaccesstothepumpelectricalconnectionboxandremove cover Disconnect pump cable from pump avoid straining cables Connect...

Page 46: ...nt part of Section 20 1 Undo the union nut on the cold water inlet isolating valve Pull out slotted metal clip securing filling system tap into housing swing the tap forwards Pull out the two slotted...

Page 47: ...Remove the front panel refer to Section 17 3 Lower the control panel refer to Section 17 4 Disconnectgassupplypipeunionnutsatthegascontrolvalve Disconnect injector supply pipe union nut at the gas con...

Page 48: ...slotted metal clip from valve body and remove valve head from body Fit replacement valve head in reverse order to removal Note 1 When refitting clip ensure that letters YES are as shown 2 It is not ne...

Page 49: ...Section 17 4 Drain down the boiler only refer to relevant parts of diagram 20 1 Remove the water flow sensor refer to Section 20 24 Unclip the central heating thermistor Unscrew the heating flow pipe...

Page 50: ...ions the following operation exceeds the recommended weight for one man lift Remove the front panel refer to Section 17 3 Lower the control panel refer to Section 17 4 Drain down the boiler only refer...

Page 51: ...ng refer to the front of Section 20 Important information Remove the front panel refer to Section 17 3 Remove the sealed chamber cover refer to Section 17 5 Remove the old seal thoroughly clean the ca...

Page 52: ...119 3 Air pressure switch S57441 4 F30E Only Domestic water flow sensor S57202 5 Printed circuit board Main S10082 6 Pump head 50W S10055 7 System water pressure sensor S57205 8 Gas control valve G20...

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