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Cedar Barrel Sauna 

Assembly 

Instructions

Requirements:

2 People (recommended)

* Carpenter’s Hammer

* Step Ladder

* Cordless Drill (we supply the bit)

* Tape Measure

Carpenter’s Level

* Rubber Mallet

View Assembly Process on YouTube:

https://youtu.be/2xtYPKTLAUg

Summary of Contents for Clear Western Red Cedar

Page 1: ...embly Instructions Requirements 2 People recommended Carpenter s Hammer Step Ladder Cordless Drill we supply the bit Tape Measure Carpenter s Level Rubber Mallet View Assembly Process on YouTube https...

Page 2: ...and can be made from any of the following Wooden Deck Crushed Gravel Patio Stones Paver Blocks Refer to product drawings for minimum base requirements It is recommended to build your base larger than...

Page 3: ...as with an overall length of 10 or greater have 3 cradles while saunas that are less than 10 have 2 Please Refer to the diagram on the right for the correct configuration of your sauna and options if...

Page 4: ...rew does not go all the way through the material and come out the other side Place the back wall into the dado grooves closest to back of sauna Make sure the back wall panel is centered with the middl...

Page 5: ...front and back walls Repeat this process to install the door panel on the front wall Make sure the door is centered with the middle stave Use the top stave to go from the front wall to back wall to h...

Page 6: ...lace at the top and bottom with 2 screws Use the rubber mallet to finesse them into place Repeat for back wall Note that the bench brackets face inside of sauna Once both ends are on start installing...

Page 7: ...tom of the sauna with the provided 2 nails to hold staves in place If required When installing the staves tap tightly together while leaving as much of a gap as possible between stave and wall using t...

Page 8: ...h If a porch and or changeroom option is chosen the sauna bands should be positioned over top of where the walls are Assemble the steel bands by sliding the rod with a nut on one end through the other...

Page 9: ...in as needed to get the last wall stave and top stave to sit properly together Tap up from the inside of the sauna so you don t break the ends or down by hammering on the band to attain a uniform cir...

Page 10: ...Top Stave with the 2 concave sides Remove all the screws out of the stave Insert square spacer in between the two stave halves Screw all pieces back together with 3 screws Reinstall the now wider Top...

Page 11: ...from flat edge on each stave and safely cut to make staves thinner Screw the 2 pieces back together with 2 screws Reinstall the now narrower Top Stave following the sauna assembly instructions Versio...

Page 12: ...tighten Center outer the door handle small on outside of the door and secure with 2 screws using the pre drilled holes Magnets are very strong and may require some force to pull door open for first ti...

Page 13: ...using a 1 screw The main structure of your Cedar Barrel Sauna is complete Please refer to each of the remaining sections to install the various upgrades and options chosen Benches Standard Signature L...

Page 14: ...If Purchased To begin Bring in the long sauna benches Place the long benches down on the wall brackets and then snug up against the back wall Ensure the flat floor is centered in sauna and that it is...

Page 15: ...isible Space out the bench supports under the crossers on the bottom of the benches Secure the support leg to the floor using a 2 screw in each support Repeat above steps for opposite bench Screw the...

Page 16: ...e seat to the leg with 2 screws Use a level or carpenters square to make to make sure the porch seat is level Secure the porch seat to the front wall from underneath using 3 2 screws Screw the front o...

Page 17: ...Standard Bench Installation Secure the leg to the floor using a 2 screw Repeat on other porch bench ensuring they are level with each other Cedar Barrel Sauna Assembly Instructions...

Page 18: ...ackets with 3 pcs 2 screws again making sure they are level with the sauna walls or door and flush with the top of the front enclosure Cedar Barrel Sauna Assembly Instructions Start the assembly of yo...

Page 19: ...ides 2 on the front wall and 2 on the back wall Remove the front wall enclosures from the sauna Bring both sauna bench seats in and place on sauna wall brackets Do not fasten yet Place the 4 seat brac...

Page 20: ...tom stave of barrel sauna Screwing from the bottom up into the seat support bracket use 3 2 screws to secure the seat bracket to the bench Install the front enclosure by fastening to the front and bac...

Page 21: ...back Screw between the seat boards to make the screws less visible Screw the front enclosure and the bench seats together on the front tabs with 2 screws Pre drill these holes first to prevent splitt...

Page 22: ...ench first position the floor making sure it is level Secure the sauna floor to the sauna staves with 2 screws Screwing between the floor boards will make the screws less visible On a clean flat surfa...

Page 23: ...sure the bench is level and square to the porch floor Fasten the assembled porch bench to the front wall using 2 screws 5pcs 3 on the seat and 2 on the front wall enclosure 6 Screw the front of the p...

Page 24: ...oor using 5 2 screws on the top and bottom rails Be careful not to screw into any stave joints Place lounge bench on top of bench support Using the pre drilled holes assemble the lounge bench support...

Page 25: ...ame manner as in opposite bench Secure to floor and walls ensuring bench is level Ensure bench is flush with bench support and secure with 2 screws in pre drilled holes If sauna is purchased with wood...

Page 26: ...and bottom Repeat process for other bench Assemble the 2 pieces for the porch seat together using 2 screws Congratulations on the assembly of your Dundalk Leisurecraft Lounge Bench If the porch optio...

Page 27: ...with the heater into the upper two holes Measure the proper distances for the heater template according to the heater manufacturers instructions The following installation instructions are for the He...

Page 28: ...switch to trip The rocks must fully cover the heating elements Hang the heater on the two upper screws Install the two x 1 hex head lag screws supplied with the heater into the two lower mounting hole...

Page 29: ...in the same manner as previous step Place assembled heater guard around electric heater and screw to wall using 4 2 screws Make sure heater guard is level before securing Stand the 2 Assembled side p...

Page 30: ...wood stove with provided 1 lag screws Repeat for all 16 holes Do not overtighten as this will strip the screws To install the wood burning heater lift the heater into the hole in the back of the saun...

Page 31: ...anged end of the chimney head onto the elbow firmly Some finessing may be required Rinse the rocks with water before placing in the heater Operate the heater for an hour with the sauna door fully open...

Page 32: ...red over chimney hole with 1 screws Install floor protecting sheet against back wall centered between benches Start by removing all protective film from stainless steel parts before installation Remov...

Page 33: ...t connector through the hole in the sauna from the outside Bring stove into position centered in front of hole about 6 away from wall Insert the Chimney adapter into rear hole tapping with a rubber ma...

Page 34: ...ovided screws Attach the chimney cover plates using 1 screws ensuring halves are level Top Plate should overlap the bottom plate Insert the T connector to the short connector ensuring it is straight S...

Page 35: ...screws Ensure not to screw into any seams Wrap the chimney support strap around chimney and use the provided nut and bolt to secure Snug up only hand tight Tighten up the chimney support brackets wit...

Page 36: ...o add a vent to your sauna once assembled if it is deemed necessary Vent Kit Contents Stainless Steel 3 x 7 Grill X2 Cedar Vent Cover 1 Stainless Steel screws X13 Tools Required Hole saw or drill bit...

Page 37: ...the inside of the sauna with a 1 screw Tighten screw enough that the vent cover still rotates smoothly Install Stainless Vent cover on the outside using 1 1 2 stainless steel screws 6pcs On the wall...

Page 38: ...ht manufacturers instructions and by a licensed electrician We cannot supply any other electrical components needed to wire up the light Weatherproof Conduit Light Switch If you are installing a light...

Page 39: ...his can be surface mounted flush inside of the sauna with light fixture fitting over the box PRODUCT MAINTENANCE 1 To clean the outside of the fixture use a dry or slightly dampened clean cloth use cl...

Page 40: ...Congratulations on the assembly of your new Western Red Cedar Barrel Sauna...

Page 41: ...e rocks during the first part of the session 4 Cool off with a cold shower or a quick swim in a lake or pool 5 Re enter the sauna and sprinkle water on the rocks This will increase humidity to about 3...

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