Sanyo SAP-KCRV243GJ Technical & Service Manual Download Page 6

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Indoor Unit

SAP-KRV243GJ

Features

Controls/Temperature control

Control unit

Timer

Fan speeds

Airflow direction (Indoor)

Horizontal

Vertical

Air filter

Operation sound

Hi/Lo

dB-A

Refrigerant tubing connections

Refrigerant

Narrow tube

mm(in.)

tube diameter

Wide tube

mm(in.)

Refrigerant

Refrigerant tube kit

Microprocessor / I.C. thermostat

Wireless remote control unit

ON/OFF 24 hours & Daily program, 1- hour OFF

3 and Auto

Manual

Auto

Washable, Anti-Mold

47/38

Flare type

6.35(1/4)

12.7(1/2)

R410A

Optional

Dimensions & Weight

Unit dimensions

Height

Width

Depth

Net Weight Kg

330

1,140

228

Performance

Capacity

Air circulation (Hi)

L/S

Moisture removal (High)

Liters/h

Cooling

0.6-7.9

305

4.0

Electrical Rating

Available voltage range

Running amperes

Power input

Cooling

216~264

8.5

1950

Type

Wall mounted type indoor unit

Power Source

240V~50Hz

Voltage rating

240V

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Summary of Contents for SAP-KCRV243GJ

Page 1: ...ITAIR CONDITIONER Wall Mounted Type Indoor Unit IMPORTANT These air conditioners employ new refrigerant R410A Pay special attention when servicing the unit SAP KRV243GJH SAP KRV243GJ SAP KRV303GJH SAP KRV303GJ Power Source 240V 50Hz Outdoor unit SAP CRV243GJH SAP CRV243GJ SAP CRV303GJH SAP CRV303GJ ...

Page 2: ...rting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Connecting Refrigerant Tubing Use the flare method for connecting tubing Apply refrigerant lubricant to the matching surfaces of the flare and union tubes befo...

Page 3: ...s 6 ELECTRICAL DATA 12 1 Operation Functions 12 2 Protective Functions 12 FUNCTIONS Page 1 11 16 70 75 2 17 21 68 8 UNIT DISPLAY AND OPERATION SELECTOR 47 7 INSTALLATION INSTRUCTIONS 25 48 9 1 Using The Remote Control Unit 9 2 Operation With The Remote Control Unit 9 3 Special Remarks 9 4 Setting The Timer 9 5 Setting The 1 Hour OFF Timer 9 6 Setting The High Power Operation 9 7 Adjusting The Airf...

Page 4: ...G RANGE Temperature Maximum Minimum Maximum Minimum Outdoor Air Intake Temp 43 C D B 19 C D B 24 C D B 18 C D B 15 C W B Indoor Air Intake Temp 32 C D B 23 C W B 19 C D B 14 C W B 27 C D B 16 C D B Cooling Heating ...

Page 5: ...ntrol unit ON OFF 24 hours Daily program 1 hour OFF 3 and Auto Manual Auto Washable Anti Mold 47 38 Flare type 6 35 1 4 12 7 1 2 R410A Optional Dimensions Weight Unit dimensions Height mm Width mm Depth mm Net Weight Kg 330 1 140 228 18 Performance Capacity kW Air circulation Hi L S Moisture removal High Liters h Cooling 0 6 7 9 305 4 0 Heating 0 8 9 6 325 Electrical Rating Available voltage range...

Page 6: ...rol unit ON OFF 24 hours Daily program 1 hour OFF 3 and Auto Manual Auto Washable Anti Mold 47 38 Flare type 6 35 1 4 12 7 1 2 R410A Optional Dimensions Weight Unit dimensions Height mm Width mm Depth mm Net Weight Kg 330 1 140 228 18 Performance Capacity kW Air circulation Hi L S Moisture removal High Liters h Cooling 0 6 7 9 305 4 0 Electrical Rating Available voltage range V Running amperes A P...

Page 7: ...ours Daily program 1 hour OFF 3 and Auto Manual Auto Washable Anti Mold 47 38 Flare type 6 35 1 4 15 88 5 8 R410A Optional Dimensions Weight Unit dimensions Height mm Width mm Depth mm Net Weight kg 330 1 140 228 18 Performance Capacity kW Air circulation Hi L S Moisture removal High Liters h Heating 1 7 10 4 325 Electrical Rating Available voltage range V Running amperes A Power input W Heating 1...

Page 8: ...ol unit ON OFF 24 hours Daily program 1 hour OFF 3 and Auto Manual Auto Washable Anti Mold 47 38 Flare type 6 35 1 4 15 88 5 8 R410A Optional Dimensions Weight Unit dimensions Height mm Width mm Depth mm Net Weight kg 330 1 140 228 18 Performance Capacity kW Air circulation Hi L S Moisture removal High Liters h Cooling 1 2 9 3 305 4 5 Electrical Rating Available voltage range V Running amperes A P...

Page 9: ...7 DATA SUBJECT TO CHANGE WITHOUT NOTICE Heat Exchanger Coil Coil Rows Fin pitch mm Face area m2 Aluminum plate fin Copper tube 2 1 3 0 214 Fan Fan Motor Type Fan Fan motor Q ty Dia and length mm Fan motor model Q ty No of poles rpm 220V High Nominal output W Coil resistance Ambient temp 20 C Ω Safety devices Type Operating temp Open C Close C Run capacitor µF VAC Cross flow AC motor 1 D100 KFG4X 3...

Page 10: ...CHANGE WITHOUT NOTICE Heat Exchanger Coil Coil Rows Fin pitch mm Face area m2 Aluminum plate fin Copper tube 2 1 3 0 214 Fan Fan Motor Type Fan Fan motor Q ty Dia and length mm Fan motor model Q ty No of poles rpm 220V High Nominal output W Coil resistance Ambient temp 20 C Ω Safety devices Type Operating temp Open C Close C Run capacitor µF VAC Cross flow AC motor 1 D100 KFG4X 31B6P S 1 4 1269 30...

Page 11: ... CHANGE WITHOUT NOTICE Heat Exchanger Coil Coil Rows Fin pitch mm Face area m2 Aluminum plate fin Copper tube 2 1 3 0 214 Fan Fan Motor Type Fan Fan motor Q ty Dia and length mm Fan motor model Q ty No of poles rpm 220V High Nominal output W Coil resistance Ambient temp 20 C Ω Safety devices Type Operating temp Open C Close C Run capacitor µF VAC Cross flow AC motor 1 D100 KFG4X 31B6P S 1 4 1269 3...

Page 12: ...CHANGE WITHOUT NOTICE Heat Exchanger Coil Coil Rows Fin pitch mm Face area m2 Aluminum plate fin Copper tube 2 1 3 0 214 Fan Fan Motor Type Fan Fan motor Q ty Dia and length mm Fan motor model Q ty No of poles rpm 220V High Nominal output W Coil resistance Ambient temp 20 C Ω Safety devices Type Operating temp Open C Close C Run capacitor µF VAC Cross flow AC motor 1 D100 KFG4X 31B6P S 1 4 1269 30...

Page 13: ...000 100 10 1 Humidity sensor Resistance Ω Relative humidity 30354045505560657075808590 25 C 200 180 160 140 120 100 80 60 40 20 0 Indoor heat exchanger sensor Resistance Ω Temperature C 0 10 20 30 40 50 60 70 80 90 10 9 8 7 6 5 4 3 2 1 Indoor air temp sensor Resistance Ω Temperature C 10 15 20 25 30 35 40 ...

Page 14: ...NSIONAL DATA Indoor Unit SAP KRV243GJH unit mm 1 140 330 228 61 23 182 65 14 3 78 15 110 Remote control unit 48 135 Narrow tube ø6 35 1 4 Wide tube ø12 7 1 2 Drain hose ø18 174 Center of tubing hole 2 places 48 ...

Page 15: ...12 Indoor Unit SAP KRV243GJ unit mm 1 140 330 228 61 23 182 65 14 3 78 15 110 Remote control unit 48 135 Narrow tube ø6 35 1 4 Wide tube ø12 7 1 2 Drain hose ø18 174 Center of tubing hole 2 places 48 ...

Page 16: ...13 Indoor Unit SPA KRV303GJH unit mm 1 140 330 228 61 23 182 65 14 3 78 15 110 Remote control unit 48 135 Narrow tube ø6 35 1 4 Wide tube ø15 88 5 8 Drain hose ø18 174 Center of tubing hole 2 places 48 ...

Page 17: ...14 Indoor Unit SAP KRV303GJ unit mm 1 140 330 228 61 23 182 65 14 3 78 15 110 Remote control unit 48 135 Narrow tube ø6 35 1 4 Wide tube ø15 88 5 8 Drain hose ø18 174 Center of tubing hole 2 places 48 ...

Page 18: ...ow tube side Outer diameter Ø 6 35 Service valve on wide tube side Outer diameter Ø 12 7 110 13 13 10 380 405 15 13 13 340 660 110 13 13 10 380 405 15 13 13 340 660 A 416 336 256 176 Service valve on wide tube side Outer diameter Ø 15 88 Service valve on narrow tube side Outer diameter Ø 6 35 940 880 25 A ...

Page 19: ... KRV243GJH SAP KRV303GJH Indoor unit Indoor heat exchanger ø12 7 KRV243GJH ø15 88 KRV303GJH ø6 35 Cooling Heating Indoor Unit SAP KRV243GJ SAP KRV303GJ Indoor unit Indoor heat exchanger ø6 35 Cooling 16 EC P EC P ø12 7 KRV243GJ ø15 88 KRV303GJ ...

Page 20: ...distance m Axis air velocity m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 0 Flap angle 30 Axis air velocity 0 Axis air velocity 30 Heating Room air temp Fan speed 20 C High 1 2 3 4 Horizontal distance m Axis air velocity m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 45 Flap angle 60 Axis air velocity 45 Axis air velocity 60 ...

Page 21: ...Unit SAP KRV243GJ Room air temp Fan speed 27 C High 1 2 3 4 Horizontal distance m Axis air velocity m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 0 Flap angle 30 Axis air velocity 0 Axis air velocity 30 10 ...

Page 22: ...city m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 0 Flap angle 30 Axis air velocity 0 Axis air velocity 30 Heating Room air temp Fan speed 20 C High 1 2 3 4 Horizontal distance m Axis air velocity m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 45 Flap angle 60 Axis air velocity 45 Axis air velocity 60 ...

Page 23: ...Unit SAP KRV303GJ Room air temp Fan speed 27 C High 1 2 3 4 Horizontal distance m Axis air velocity m s Vertical distance m 1 2 3 4 5 6 7 8 9 Flap angle 0 Flap angle 30 Axis air velocity 0 Axis air velocity 30 10 ...

Page 24: ... 3 4 4 5 5 FLP WHT BLU BLU BLU BLU Flap 1 5P WHT Flap motor Upper FLP WHT BLU BLU BLU BLU Flap 2 5P BLK Flap motor Lower BLK R IN 5P BLK WHT GRY Fan motor FM 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 3 5 1 3 5 1 1 3 3 1 1 2 2 3 3 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 1 1 2 2 1 1 2 2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 2 4 BLK GRN YEL WHT Terminal Plate F...

Page 25: ...U BLU BLU Flap 1 5P WHT Flap motor Upper FLP WHT BLU BLU BLU BLU Flap 2 5P BLK Flap motor Lower BLK R IN 5P BLK WHT GRY Fan motor FM 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 3 5 1 3 5 1 1 3 3 1 1 2 2 3 3 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 1 1 2 2 1 1 2 2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 2 4 BLK GRN YEL WHT Terminal Plate From Outdoor Unit BLK YEL ...

Page 26: ...U BLU BLU Flap 1 5P WHT Flap motor Upper FLP WHT BLU BLU BLU BLU Flap 2 5P BLK Flap motor Lower BLK R IN 5P BLK WHT GRY Fan motor FM 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 3 5 1 3 5 1 1 3 3 1 1 2 2 3 3 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 1 1 2 2 1 1 2 2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 2 4 BLK GRN YEL WHT Terminal Plate From Outdoor Unit BLK YEL ...

Page 27: ...U BLU BLU Flap 1 5P WHT Flap motor Upper FLP WHT BLU BLU BLU BLU Flap 2 5P BLK Flap motor Lower BLK R IN 5P BLK WHT GRY Fan motor FM 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 3 5 1 3 5 1 1 3 3 1 1 2 2 3 3 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 5 5 1 1 2 2 3 3 4 4 1 1 2 2 1 1 2 2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 2 4 BLK GRN YEL WHT Terminal Plate From Outdoor Unit BLK YEL ...

Page 28: ...Standard screwdriver 2 Phillips head screwdriver 3 Knife or wire stripper 4 Tape measure 5 Carpenter s level 6 Sabre saw or key hole saw 7 Hacksaw 8 Core bits 9 Hammer 10 Drill 11 Tube cutter 12 Tube flaring tool 13 Torque wrench 14 Adjustable wrench 15 Reamer for deburring 16 Vacuum pump For R410A 17 Manifold valve 7 1 3 Type of Copper Tube and Insulation Material If you wish to purchase these ma...

Page 29: ...o the outside Fig 1a select a location that will hold the weight of the unit select an appropriate position from which every corner of the room can be uniformly cooled High on a wall is best allow room for operation and maintenance as well as unrestricted air flow around the unit Fig 1b AVOID places where large amounts of oil mist exist areas where leakage of flammable gas may be expected nearby h...

Page 30: ... 7 2 Connecting indoor unit and outdoor unit ø6 35 ø12 7 KRV 243GJH CRV 243GJH ø6 35 ø12 7 KRV 243GJ CRV 243GJ ø6 35 ø15 88 KRV 303GJH CRV 303GJH ø6 35 ø15 88 KRV 303GJ CRV 303GJ outdoor unit indoor unit ...

Page 31: ...hat will not magnify operating noise or vibration Fasten in place with the anchor bolts M10 provide a base using concrete or similar material and ensure proper drainage select a location where there is no danger of flammable gas leakage in snowy or rainy regions be sure to construct a roof to keep off the snow and rain and inhibit freez ing and condensation select a location that is at least 3 met...

Page 32: ... or similar material Fasten with anchor bolts not provided 3 8 or M10 4 locations Inspection panel Ground wire not provided Tubing panel Power breaker Cable fastener Unit mm Indoor unit Over 10 Over 250 Service space Over 500 Fig 7 Using the tubing panel and covers 1 Place covers over positions that tubes do not pass trough 2 Adjust the tube positions and attach the tubing panel The dimensions ind...

Page 33: ...e the 3 screws then push the panel down and pull it toward you Refer to 7 2 4 Diagram of Outdoor Unit Installation Remove the tubing panel in order to attach covers as needed according to the number of indoor units Refer to 7 2 4 Diagram of Outdoor Unit Installation Be sure to prepare special R410A type tubes wall thickness 0 8 mm except Ø12 7 tube and ø15 88 tube for Ø 12 7 tube and ø15 88 tube w...

Page 34: ...ctive for reducing gas leaks Fig 12 c For proper connection align the union tube and flare tube straight with each other then screw in the flare nut lightly at first to obtain a smooth match Fig 13 7 3 6 Tubing Connections b To fasten the flare nuts apply specified torque as a Temporary connection Screw in 3 5 rotations by hand Fig 14 Reamer Copper tubing 0 0 5 mm If the special R410A flare tool i...

Page 35: ...he drain hose may also be included and taped together as 1 bundle with the tubing Wrap the armoring tape from the bottom of the outdoor unit to the top of the tubing where it enters the wall As you wrap the tubing overlap half of each previous tape turn Fig 18a Clamp the tubing bundle to the wall using 1 clamp approx every 120 cm NOTE Do not wind the armoring tape too tightly since this will decre...

Page 36: ...sorbed This cycle is repeated until the room temperature is lowered to the target level During the heating cycle the direction of refrigerant flow is reversed by a 4 way valve As a result the condenser draws heat from the outdoor air and the evaporator supplies hot air to the room Refrigerant Tubing System Diagram Fig 19b When cooling Outdoor heat exchanger Electric expansion valve Electric expans...

Page 37: ...ve Fig 20 CAUTION Cap tightening torque 20 25 N m 200 250 kgf cm Tighten by hand then use a wrench to turn Stopper Spindle Screw diameter 1 2 243 type 5 8 303 type UNF 20 threads Valve core Cap nut tightening torque 7 11 N m 70 110 kgf cm Tighten by hand then use a wrench to turn approximately 30 Structure of service valve on wide tube side Fig 21 Be sure to use a manifold valve for air purging If...

Page 38: ...r from an appropriate agent Perform pump down as described below What is pump down Pump down refers to recovering the refrigerant gas from the refrigerant cycle at the outdoor unit This work must be performed during cooling operation The refrigerant gas cannot be recovered during heating operation During winter or if the temperature sensor prevents cooling operation perform forced cooling operatio...

Page 39: ...shown on its nameplate then carry out the wiring closely following the wiring diagram 4 Disconnect the manifold gauge and the inter unit tubes and attach the caps and flare nuts At this point pump down is completed If the caps and flare nuts are not reattached there is the danger of gas leakage Refer to Fig 25 3 Perform cooling operation or forced cooling operation When the pressure at the low pre...

Page 40: ...wire from the indoor unit to the outdoor unit size of wire and wiring method etc Each wire must be firmly connected No wire should be allowed to touch refrigerant tubing the compressor or any moving part Be sure to connect power wires correctly match ing up nmubers on terminals of the outdoor unit Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoo...

Page 41: ...WHT BLU BLU BLU BLU Flap motor Upper Connector WHT GRN BLK WHT Flap 1 5P WHT WHT BLU BLU BLU BLU Flap 2 5P BLK Flap motor Lower BLK R IN 5P BLK XXXX BLK WHT RED GRN YEL 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 1 2 1 2 1 2 1 2 3 1 2 3 1 3 1 3 SUP 5P BLK Trans P 3P WHT Trans S 2P WHT Lamp 1 5P WHT Lamp 2 5P WHT Controller Room Coil 4P WHT HUM 2P Red W W W W W W FM HH H M L LL 1 1 3 3 5 5 From Outdoor...

Page 42: ...LU CN20 CTH 1 2 3 4 TH4 TH5 2 1 BLK CN19 COMP TH3 DSK 2 3005 002 00 0 w HIC HIC w YEL GRY HIC HIC CM U W V D TR BD ELECTRIC WIRING DIAGRAM 1 2 3 FILTER PCB GRY CONTROL PCB HIC PCB FC2 FC1 HEATER CN02 YEL 1 3 CH INDOOR UNIT EARTH WHT BLK WHT GRN YEL BLK WHT GRN YEL B L U WHT GRN YEL GRN YEL WHT B L K B L K RED WHT B L K WHT B L K WHT B L K B L K B L K B L K B L K GRY GRN YEL GRY GRY PNK BRN WHT YEL...

Page 43: ...L GAIKI 1 2 3 4 TH1 TH2 BLU CN20 CTH 1 2 3 4 TH4 TH5 2 1 BLK CN19 COMP TH3 DSK 2 3005 004 00 0 w HIC HIC w YEL GRY HIC HIC CM U W V D TR BD ELECTRIC WIRING DIAGRAM 1 2 3 FILTER PCB GRY CONTROL PCB HIC PCB FC2 FC1 INDOOR UNIT C EARTH WHT BLK WHT GRN YEL BLK WHT GRN YEL B L U WHT GRN YEL GRN YEL WHT B L K B L K RED WHT B L K WHT B L K WHT B L K B L K B L K B L K B L K GRY GRN YEL GRY GRY PNK BRN WHT...

Page 44: ...H 1 2 3 4 TH4 TH5 2 1 BLK CN19 COMP TH3 DSK 2 3005 003 00 0 w HIC HIC w YEL GRY HIC HIC CM U W V D TR BD ELECTRIC WIRING DIAGRAM INDOOR UNIT 1 2 3 BLK WHT GRN YEL FILTER PCB GRY CONTROL PCB HIC PCB FC2 FC1 49C CN31 BLU 1 3 HEATER CN02 YEL 1 3 CH EARTH WHT BLK WHT GRN YEL Y E L WHT GRN YEL GRN YEL WHT B L K B L K RED WHT B L K WHT B L K WHT B L K B L K B L K B L K B L K GRY GRN YEL GRY GRY PNK BRN ...

Page 45: ...GAIKI 1 2 3 4 TH1 TH2 YEL CN25 DTH 1 2 3 4 TH4 TH5 2 1 BLK CN19 COMP TH3 DSK 2 3005 001 00 0 w HIC HIC w YEL GRY HIC HIC CM U W V D TR BD ELECTRIC WIRING DIAGRAM INDOOR UNIT 1 2 3 BLK WHT GRN YEL FILTER PCB GRY CONTROL PCB HIC PCB FC2 49C CN31 BLU 1 3 EARTH WHT BLK WHT GRN YEL Y E L WHT GRN YEL GRN YEL WHT B L K B L K RED WHT B L K WHT B L K WHT B L K B L K B L K B L K B L K GRY GRN YEL GRY GRY PN...

Page 46: ... 31a Fig 31b special washer Screw Ring connector Terminal plate Wire Special washer Screw and Ring connector Wire Loose wiring may cause the terminal to overheat or result in unit malfunction A fire hazard may also exist Therefore be sure all wiring is tightly connected WARNING 1 Cut the wire end with a cutting pliers then strip the insulation to expose the wire about 7 mm See the label Fig 29 nea...

Page 47: ... grounding Attach a ground wire to either the outdoor unit or indoor unit If there is a grounding terminal inside the room use the grounding screw inside the indoor unit Be sure to apply the provided labels to both ends of the inter unit cables to prevent mis wiring The units will not function if the wiring connections are incorrect Fig 32 1 2 3 Attach the label 1 2 Ground 2 1 3 4 Outdoor unit Ind...

Page 48: ...harged from indoor unit If there is cold air mixed in with the warm air check the tubing connections again Checking tubing and wiring Perform the test run and check that operation is nor mal Stop operation immediately if there is an error in tubing or wiring Turn the power breaker to OFF and check whether the inter unit cables are con nected incorrectly Correct the connections If there is an error...

Page 49: ...urely fixed The power cord and inter unit cables are not con nected anywhere along their paths The ground wire is securely connected An air purge of the refrigerant circuit has been con ducted A leak test of the tubing connections has been per formed Thermal insulation has been applied to the tubing connections Drain connections are secure and water drains properly Putty has been used to close the...

Page 50: ...r conditioner for a new days or longer WARNING CAUTION The OFF position does not disconnect the power Use the main power switch to turn off power completely TEST position This position is used only when servicing the air conditioner Do not set at the TEST position for normal operation This position is used only when setting address of the remote control unit DEMO position This lamp lights when the...

Page 51: ... hour OFF Timer 5 ECONOMY 6 High power operation 7 Flap indication Auto flap indication Flap angle indication Sweep indication A A Automatic operation HIGH MEDIUM LOW 8 Fan speed A NORMAL 1HR AM PM A A Displayed when setting temperature in automatic operation Displayed when transmitting data Displayed when setting temperature Displayed when indoor unit sensor is in use Displayed when setting timer...

Page 52: ...ating or stopping the unit operates for one hour and then shuts down Press the button to increase the set temperature Press the button to reduce the set temperature For details see Automatic operation and Manual operation Temperature setting buttons TEMP HIGH POWER button ON OFF operation button This button is for turning the air conditioner on and off A NORMAL 1HR AM PM A A 1HR A Sensor AIR CONDI...

Page 53: ...oner reduces the humidity in the room The air conditioner makes the room cooler MODE selector button AUTO Press this button either to select the setting of the airflow direction to the auto flap in each mode or one of the six possible positions manually or to select the sweep function which moves the flap up and down automatically Auto flap setting If selected in a heating operation the flap is se...

Page 54: ...reak off the address switching tabs on the remote control unit and set the address switch to B Insert batteries into the remote control unit press the ACL button and attach the cover Open the intake grille of the indoor unit and set the operation knob to the DEMO position Press the ON OFF operation button on the remote control unit and check that a receiving tone beep is heard from the indoor unit...

Page 55: ...the batteries when the remote control unit s display fails to indicate or when the remote control cannot be used to change the air conditioner s settings Use two fresh leak proof type AAA alkaline batteries In replacing batteries follow the instructions as mentioned in the sub section How to Install Batteries If you do not use the remote control unit more than 1 month take out the batteries How to...

Page 56: ...ting the temperature fan speed and airflow direction Standard temperature settings during automatic operation Each time one of the temperature setting buttons TEMP is pressed the temperature is changed by 1 Type of operation Heating Drying Cooling Standard temperature setting 24 20 to 26 range The exact temperature depends on the prevailing temperature when the unit starts operating 27 The tempera...

Page 57: ...an speed can be changed to suit your individual preference It will take a few seconds for the fan speed to be switched Temperature setting standard 27 20 to 26 24 Indoor temperature Cooling operation Approx 15 Approx 22 Approx 27 Drying operation Outside air temperatuure Approx 22 Approx 20 Approx 18 Heating operation 2 Manual Operation NOTE Check that the circuit breaker on the power panel is tur...

Page 58: ...nt room temperature and perform the drying operation To stop the air conditioner press the ON OFF operation button again NOTE This appliance has a built in 3 minute time delay circuit to ensure reliable operation When the operation button is pressed the compressor will start running within three minutes In the event of power failure the unit will stop STEP 1 Press the MODE selector button and sele...

Page 59: ...t set the FAN SPEED selector button as desired or 4 ECONOMY Mode The ECONOMY Mode is used for saving energy Press the ECONOMY button while the air conditioner is operating The mark appears in the display To cancel the ECONOMY function press the ECONOMY button again PM 1HR HIGH POWER ON I OFF O TEMP ON OFF ECONOMY MODE FLAP FANSPEED SET CANCEL CLOCK BATTERIES A C SENSOR A ...

Page 60: ...ng is needed When the ECONOMY mode is selected the air conditioner automatically lowers the temperature setting 3 when 60 minutes have passed after the selection was made and then another 4 after another 2 hours have passed regardless of the indoor temperature when ECONOMY was selected This enables you to save energy without sacrificing comfort This function is convenient when gentle heating is ne...

Page 61: ...icking Sound Clicking sound is heard from the air conditioner In heating or cooling operation any plastic parts may expand or shrink due to a sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear Remote Control Unit The remote control unit sends the setting condition to the air conditioner regularly at five minute intervals ...

Page 62: ...10 minute increments The timer indication stops blinking and the present time is displayed 1 Press the OFF TIME setting button once 2 Press the Advance Return button until AM 11 00 is displayed 3 Press the SET button Example To set to 10 30 pm Operation Indication The time indication alone blinks The time can be set in 1 minute increments Holding down the button advances the time rapidly in 10 min...

Page 63: ... depending on the size and conditions in the room Press the CANCEL button When either an ON or OFF timer is to be canceled press the button corresponding to the timer whose program is to be canceled and then press the CANCEL button To cancel a timer program NOTE ON timer comfort programming The unit starts operating automatically to attempt to change the temperature to the desired level by the set...

Page 64: ...ver set time comes first With the ON OFF combination timer the settings are repeated every day You can check the timer ON OFF times after you have set them by pressing the ONTIME and OFFTIME setting buttons 7 10 am ON 11 00 am OFF OFF time A AM A A ON time A AM A A Present time A PM A A Daily ON OFF A PM A A Operation Indication The present time 10 30 pm and are displayed 1 Set the timer ON OFF ti...

Page 65: ...set last takes precedence If the 1 HR TIMER button is pressed while the TIMER OFF function operates the OFF Timer is cancelled and the unit will stop operating one hour later 2 Operation together with the DAILY ON OFF REPEAT Timer 1 HIGH POWER Operation Canceling the HIGH POWER operation HIGH POWER operation is canceled by pressing the ON OFF operation button HIGH POWER button when it is pressed a...

Page 66: ...on is performed for about 5 minutes to protect the unit and then the HIGH POWER operation is performed During HIGH POWER operations the room temperature may not coincide with the temperature setting During a cooling or drying operation NOTE Concerning HIGH POWER operations The room is heated for 15 minutes by warm air which has a slightly higher temperature than usual When the HIGH POWER button is...

Page 67: ...peration the fan speed will be very low and the flap will be in the horizontal position position until the air being blown out of the unit begins to warm Once the air warms up the flap position and fan speed change to the settings specified with the remote control SWEEP COOL and DRY SWEEP HEAT A Sweep function The flap starts moving up and down to deliver air over the sweep range B Setting the air...

Page 68: ...before stopping NOTE CAUTION 1 Never use solvents or harsh chemicals when cleaning the indoor unit Do not wipe the plastic casing using very hot water 2 Some metal edges and the fins are sharp and may cause injury if handled improperly be especially careful when you clean these parts 3 The internal coil and other components of the outdoor unit must be cleaned every year Consult your dealer or serv...

Page 69: ...ce the anti mold filter 1 With the FRONT mark facing you slide the anti mold filter up into the unit and then lower the handle into the groove on the unit Air intake grille Anti mold filter Insert into the groove on the unit 2 After installing the anti mold filter press the locations marked by the arrows and close the air intake grille How to remove the anti mold filter 1 Grasp both ends of the ai...

Page 70: ...rs cannot be washed and reused Purchase a replacement filter at your local dealer Cleaning the main unit and remote control unit Wipe clean using a soft dry cloth To remove stubborn dirt moisten a cloth in warm water no hotter than 40 wring thoroughly and then wipe The air intake grille can be removed in order to wash it with water Removing and remounting the air intake grille With the air intake ...

Page 71: ... operation takes place when the room temperature is below 15 C When the monitoring range is entered the compressor stops and the indoor fan operates at LL Monitor Automatic operation Operating mode selection When automatic operation is selected the indoor and outdoor temperature sensors function and either HEAT DRY or COOL mode operation is selected automatically Desired temperature memory The set...

Page 72: ...d the room temperature either 60 minutes prior or 30 minutes prior to the set ON timer time and operation is started in advance of the set ON time The indoor fan speed is Medium COOL Indoor temperature Set temperature Temperature difference HEAT Set temperature Indoor temperature Temperature difference NOTE This function does not operate if the ON timer standby time is less than 30 minutes Tempera...

Page 73: ...E Turn the power switch ON Move the operation selcetor on the main unit to OFF self diagnostics If there is a sensor failure or a protective function has activated self diagnostics lamps 1 2 and 3 will illuminate in the following pattern 5 seconds flashing illuminated 2 seconds OFF Buzzer sounds once while lamps are OFF Note If there is no trouble then self diagnostics lamps 1 2 and 3 do not illum...

Page 74: ...e Indoor or outdoor circuit board failure HIC or power Tr failure Outdoor fan does not turn Instantaneous power outage Service valve not opened Outdoor fan blocked Continuous overload operation Compressor failure Outdoor circuit board failure Instantaneous power outage HIC or power Tr failure Outdoor circuit board failure Outdoor circuit board failure Outdoor power supply voltage failure Electric ...

Page 75: ...R TEMP SENSOR FOR BRANCH PIPE NARROW TUBE OUTDOOR TEMP SENSOR SENSOR FOR BRANCH PIPE WIDE TUBE CURRENT SENSOR HIC CIRCUIT TROUBLE CURRENT TEMP OTP DATA TROUBLE CURRENT PEAK OUT CURRENT CONTROL TROUBLE ACTIVE CIRCUIT TROUBLE COMPRESSOR DISCHARGE TEMP RISE ZERO CROSS TROUBLE DC COMPRESOR ROTATION TROUBLE DEFECTIVE PHASE OF 3ø 200V ACTUATION OF COMP INTERNAL THERMOSTAT ACTUATION OF HIGH PRESSURE SWIT...

Page 76: ...ing the TEST T RUN terminals T RUN TEST MV Test run compressor and fan motor turn ON Compresses time to 1 60th accelerates operation by 60 times faster than normal Fully opens the electric expansion valve TEST T RUN terminals TEST MV T RUN COM Checking the serial communications short circiut terminals 2 and 3 on the indoor unit 3P terminal block Probable location of malfunction Indoor unit circuit...

Page 77: ... following trouble may occur 1 2 The fundamental concept is to make the system less susceptible to noise Insulate for noise or distance from the noise source Use shielded wires Move unit away from the noise source 1 2 Electromagnetic interference Trouble Correction A television or radio is located near the A C and A C wiring The antenna cable for a television or radio is located close to the A C a...

Page 78: ...Dalian SANYO Air Conditioner Co Ltd ...

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Sanyo SAP-KCRV243GJ, Technical & Service Manual

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