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Sanyo ECO G SGP-EGW190M2G2W, Technical Data Manual

The Sanyo ECO G SGP-EGW190M2G2W offers exceptional performance and energy efficiency, making it an ideal choice for eco-conscious individuals. To better understand this innovative device and maximize its potential, make sure to download the free Technical Data Manual, available at manualshive.com. This comprehensive manual provides all the necessary information to optimize your experience with this outstanding product.

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High Power Excel W Multi

 

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System Configuration

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A-1

 

 

Outdoor Unit

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B-1

 

 

Control

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C-1

 

 

Design

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D-1

 

 

Installation Work

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E-1

 

 

Separately Sold Parts

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F-1

 

 

Periodic Inspection

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G-1

 

 

Summary of Contents for ECO G SGP-EGW190M2G2W

Page 1: ...TECHNICAL DATA Gas Heat Pump Air Conditioner M2 High Power Excel W Multi REFERENCE No TD7110005 00 OUTDOOR MODEL No PRODUCT CODE No SGP EGW190M2G2W 182680140 ...

Page 2: ...High Power Excel W Multi Contents System Configuration A 1 Outdoor Unit B 1 Control C 1 Design D 1 Installation Work E 1 Separately Sold Parts F 1 Periodic Inspection G 1 ...

Page 3: ...A 1 System Configuration Contents 1 Type Configuration 1 Outdoor unit A 2 ...

Page 4: ...System Configuration 1 Type Configuration A 2 1 Outdoor unit Equivalent horsepower 20 SGP EGW190M2G2W single phase ...

Page 5: ...Type B 2 4 Gas Maximum Flow Volume B 2 5 When using Propane B 3 2 Specifications B 4 3 External Dimensions B 5 4 Wiring Diagram B 6 5 Performance Characteristics B 7 6 Operating Sound Level Characteristics 1 Standard Mode B 9 2 Quiet Mode B 10 7 Vibration Force 1 Measurement Points B 11 2 Vibration Force B 11 ...

Page 6: ... Group P H L E Gas composition Standard gas Calorific value MJ m 3 N C3H8 100 G31 95 65 CH4 100 G20 37 78 CH4 86 N2 14 G25 32 49 CH4 100 G20 37 78 Model Name 190 type Applicability Standard setting when shipped from the factory Necessary to change the gas type setting on site 4 Gas Maximum Flow Volume Gas Maximum flow Volume kW 190 type 69 The gas maximum flow volume is the quantity of gas consume...

Page 7: ...s displayed When is displayed press the set S007 key The green LED D053 lights up and the system address setting is displayed For example 4 Next operate the down S006 up S005 key to display the gas type setting When the gas type setting is displayed press the set S007 key for longer than one second Note When setting the gas type is displayed for enter 00 05 5 A red LED D052 lights up indicating th...

Page 8: ...r output externally is calculated by subtracting the self consumed power Power generation output is controlled in accordance with the air conditioning load and the maximum power that can be generated is 4 3 kW 3 Gas consumption is the total high calorific value standard 4 Outdoor unit operating sound is measured 1 meter from the front and 1 5 meters above the floor in an anechoic environment In ac...

Page 9: ...Outdoor Unit 3 External Dimensions B 5 ...

Page 10: ...Outdoor Unit 4 Wiring Diagram B 9 ...

Page 11: ... air temperature CDB Power generation amount Power generation amount Power generation amount Power generation amount Power generation amount Power generation amount 25 4 29 4 29 3 26 3 26 2 50 2 50 27 4 29 3 26 3 26 2 50 2 50 2 50 29 4 29 3 26 2 50 2 50 2 50 2 50 31 3 26 3 26 2 50 2 50 2 50 2 50 33 3 26 2 50 2 50 2 50 2 50 2 50 35 3 26 2 50 2 50 2 50 2 50 2 50 37 2 50 2 50 2 50 2 50 2 50 3 26 39 2...

Page 12: ... CDB CWB Power generation amount Power generation amount Power generation amount Power generation amount Power generation amount 7 7 6 3 26 3 26 2 50 2 50 2 50 5 5 6 3 26 2 50 2 50 2 50 2 50 3 3 7 3 26 2 50 2 50 2 50 2 50 0 0 7 2 50 2 50 2 50 2 50 2 50 3 2 2 2 50 2 50 2 50 2 50 2 50 5 4 1 2 50 2 50 2 50 2 50 2 50 7 6 2 50 2 50 2 50 2 50 3 26 9 7 9 2 50 2 50 2 50 3 26 3 26 11 9 8 2 50 2 50 3 26 3 2...

Page 13: ...Outdoor Unit 6 Operating Sound Level Characteristics B 9 1 Standard Mode ...

Page 14: ...Outdoor Unit 6 Operating Sound Level Characteristics B 10 2 Quiet Mode ...

Page 15: ... 5 6 3 8 10 12 5 16 20 25 Vibration force F N 1 13 1 66 4 6 5 33 16 8 25 6 39 8 38 4 14 1 15 4 F Vibration force level 20log10 F0 1 06 4 38 13 3 14 5 24 5 28 2 32 31 7 23 23 8 Vibration acceleration dB 16 3 27 7 33 36 7 42 5 43 6 45 4 38 4 38 8 41 8 31 5 40 50 63 80 100 125 160 200 250 315 Compound Value 75 9 143 174 155 127 112 155 359 148 109 92 4 555 8 37 6 43 1 44 8 43 8 42 1 41 43 8 51 1 43 4...

Page 16: ...C 1 Control Contents 1 System Block Diagram C 2 2 Warning Lists 1 Remote Control Warning List with Indoor Unit cnnected C 3 ...

Page 17: ...Control 1 System Block Diagram C 2C 2 ...

Page 18: ...Control Related 2 Remote Control Warning List C 3 ...

Page 19: ...Control Related 2 Remote Control Warning List C 4 ...

Page 20: ...Control Related 2 Remote Control Warning List C 5 ...

Page 21: ...piping D 5 4 Selecting branch and header piping D 7 5 Equivalent length of refrigerant piping D 8 6 Calculation of amount of additional refrigerant charge D 9 7 Checking the density limit D 10 8 Future system expansion D 12 3 Effect of refrigerant pipe length on performance D 13 4 Center of gravity and earthquake resistance 1 Installation position and center of gravity D 15 2 Example anchor bolt c...

Page 22: ... heating starts during warm up the system can operate even if the indoor 40 30 20 10 40 30 20 10 0 10 20 50 24 13 5 43 Operating range for cooling Indoor relative humidity 45 85 Indoor intake air wet bulb temperature ºCWB 40 30 20 10 30 20 10 0 10 20 30 40 31 15 5 Operating range for heating Indoor intake air dry bulb temperature ºCDB Outdoor intake air dry bulb temperature ºCDB Outdoor intake air...

Page 23: ...System Design 1 Operating temperature ranges for heating and cooling D 3 temperature is below 10ºC ...

Page 24: ...each tube branch 30 Allowable tubing Length L5 2 Distance between outdoor units 10 If outdoor unit is above 50 H1 Max height difference between indoor and outdoor units If outdoor unit is below 35 3 H2 Max height difference between indoor units 15 Allowable Height Difference H3 2 Max height difference between outdoor units 4 Allowable length for branched tubing header branch L3 Max length between ...

Page 25: ...System Design 2 Refrigerant piping design D 4 2 Selecting system header and branch piping sizes ...

Page 26: ...e 15 88 mm diameter gas pipe 3 Selecting system header tubing Connect outdoor and indoor units together using a pair of header tubes 1 Tube diameters Gas tube Liquid tube Header tube LM diameter mm 1 φ31 75 φ19 05 Note The balance tube tube between outdoor units is 9 52 mm dia 1 If the maximum tubing length L1 exceeds 90m equivalent length increase the size of the main tubing for both liquid and g...

Page 27: ...alves as close as possible to within 40 cm of their branch points If the pipe diameter at the ball valve is smaller than that of the main pipe after branching install reducers only at the ball valve connections Caution When installing outdoor piping including that for future indoor expansion be sure to position the valve service port to face in the direction of the outdoor unit see dashed lines in...

Page 28: ...PR P680BG APR P1350BG Over 90m equivalent length APR P160BG APR P680B APR P1350BG 2 Header piping sets Select the header piping set from the following table For details see the section on items sold separately Total capacity Max piping length Type 190 Up to 90m equivalent length SGP HCH560K Over 90m equivalent length SGP HCH560K If the maximum piping length L1 exceeds 90m equivalent length increas...

Page 29: ... 0 12 0 14 0 16 0 18 U bend R60 100mm 0 7 0 9 1 05 1 26 1 44 1 56 1 71 2 1 2 37 Trap bend 1 8 2 3 2 8 3 2 3 8 4 3 4 7 5 0 5 8 Branch pipe 0 5 Header pipe 1 Ball valve for service Not applicable to equivalent length calculation Table 4 Equivalent straight piping length of bent pipe Equivalent length R d 45º bend 90º bend 180º bend 0 5 25 0 d 40 0 d 53 5 d 1 0 12 0 d 18 5 d 25 8 d 1 5 7 8 d 12 2 d 1...

Page 30: ...arging keep all valves fully closed The compressor can be damaged if liquid refrigerant is added at the gas pipe side 4 If the system does not accept the predetermined quantity of refrigerant fully open all valves and run the system either heating or cooling While the system is running gradually add refrigerant at the low pressure side by slightly opening the valve on the cylinder just enough so t...

Page 31: ...ndent measures are taken to ensure the safety of persons inside the room in the event of refrigerant leakage 2 Selecting an indoor unit type An indoor unit with an installation position 2 m or higher above the oor is recommended 3 Restrictions on the tubing connections between living spaces Tubing connections must be subjected to a reliable airtightness test after the completion of work The test m...

Page 32: ...r unit must be reduced in size For example consider the case where a 2 8 kW indoor unit is installed in a 16 5 m 2 2 7 mH room and is connected to a single 56 0 kW outdoor unit If 18 kg of refrigerant is added to the charge the total charge is 17 18 35 kg 35 16 5 2 7 0 79 2 3 0 67 Because this is within the range on the graph indicated by either the room must be made larger or the outdoor unit mus...

Page 33: ... up to two units or 50 HP 20 HP 1 Outdoor units other than those indicated above cannot be used for expansion Doing so may result in a failure 2 During initial system installation be sure to consider the requirements for indoor unit piping after expansion 3 Select piping sizes according to requirements after expansion Refer to section 2 System Piping 4 If future system expansion is anticipated ins...

Page 34: ...refrigerant pipe length on performance D 13 Refrigerant piping length 90m equivalent length or less Usage Limit Heating Cooling Indoor unit Indoor unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Indoor unit Indoor unit ...

Page 35: ...fect of refrigerant pipe length on performance D 14 Refrigerant piping length over 90m equivalent length Indoor unit Indoor unit Heating Indoor unit Indoor unit Outdoor Unit Outdoor Unit Outdoor Unit Outdoor Unit Cooling ...

Page 36: ...At least 1 850 At least 1 450 Anti vibration mount stand alone type At least 2 000 At least 1 600 Type 190 Roof mounted Anti vibration mount interconnected type 1 850 1 600 At least 140 Note The foundation is either a solid pad or directly on the floor slab 3 Size and type of anchor bolts 1 All anchor bolts are M12 2 Use one of the following types of anchor bolts Embedded type L type LA type heade...

Page 37: ...have four bolts 2 Bolt diameter D D 12 mm for M12 bolts 3 Bolt cross sectional area A A πD2 4 113 mm2 4 Bolts on one side end on direction n1 n1 2 current models have two bolts broadside direction n2 n2 2 current models have two bolts 5 The installation method is for embedded J or JA type bolts on a 15 cm thick slab Anchor bolt allowable short term tensile load Ta Ta 11 760 N The installation meth...

Page 38: ...chor bolt shear stress τ τ 19 0 N mm2 11 Mounting bolt tensile stress End on direction δ1 δ1 16 4 N mm2 Broadside direction δ2 δ2 14 9 N mm2 12 Allowable tensile stress on a bolt subject to both tensile and shear stresses fts fts 1 4 ft 1 6τ 216 1 N mm2 3 Judgment 1 Tensile load End on direction if Rb1 Ta OK Rb1 1 854 Ta 11 760 Broadside direction if Rb2 Ta OK Rb2 1 685 Ta 11 760 2 Shear stress if...

Page 39: ...garding header pipe work E 6 3 Refrigerant pipe connection work E 7 4 Charging with additional refrigerant E 9 2 Points regarding electrical work outdoor unit 1 Wiring thickness and device capacity E 10 2 Electrical wiring system diagram E 11 3 Precautions regarding electrical work E 12 3 Outdoor unit installation work E 14 ...

Page 40: ...Installation Work 1 Points regarding refrigerant pipe work E 2 1 Points regarding branch pipe work APR P160BG ...

Page 41: ...Installation Work 1 Points regarding refrigerant pipe work E 3 APR P680BG ...

Page 42: ...Installation Work 1 Points regarding refrigerant pipe work E 4 APR P1350BG ...

Page 43: ...Installation Work 1 Points regarding refrigerant pipe work E 5 APR CHP680BG APR CHP1350BG ...

Page 44: ...s shown in the figure below and then lay it horizontally Cut the branch pipe of the header to match the size of the refrigerant pipe on the indoor unit side If three indoor units are to be used cut and connect three branches to match the size of the refrigerant pipes on the indoor unit side Positions that are not being used should be just left as they are If 5 to 8 indoor units are to be used conn...

Page 45: ...inimum of 80 C for the liquid side narrow tube system Failure to do so can result in water leakage and dripping condensation leading to wall discoloration paddling etc Use separate piping for the power cables and the control cables If the cables are passed through the same pipes the effects of electrical noise and induction can cause malfunctions 3 Select the gas pipe liquid pope blanches separate...

Page 46: ...o the flared part 5 Tubing airtightness test and vacuum application An airtightness test is required for gas heat pump A C as part of industry installation guidelines Follow the procedure below to perform the test and con rm there is no leakage from any connections Connect the manifold gauge to both service ports on the wide tube side and narrow tube size Then connect the nitrogen tank vacuum pump...

Page 47: ...state has been reached 4 Charging with additional refrigerant The charge amount of refrigerant at the time of shipping from the factory is 11 5 kg Add the necessary additional charge to the unit The piping section has not been considered Add additional refrigerant in accordance with the length of the piping For details on the charge amount of refrigerant see the section Calculation of the addition...

Page 48: ...Installation Work 2 Points regarding electrical work outdoor unit E 10 1 Wiring thickness and device capacity ...

Page 49: ...control cables no more than two cables should be connected to a single terminal section on the terminal board If you need to connect a third or fourth cable connect the cables to 3 and 4 on the terminal board Use only the recommended inverter Operation with any other inverter is not assured Recommended inverter SIEMENS 製 S１TOP solar 4000 ...

Page 50: ...Installation Work 2 Points regarding electrical work outdoor unit E 12 3 Precautions regarding electrical work ...

Page 51: ...Installation Work 2 Points regarding electrical work outdoor unit E 13 ...

Page 52: ...Installation Work 3 Outdoor unit installation work E 14 ...

Page 53: ...Installation Work 3 Outdoor unit installation work E 15 ...

Page 54: ...Installation Work 3 Outdoor unit installation work E 16 ...

Page 55: ...Installation Work 3 Outdoor unit installation work E 17 ...

Page 56: ...Installation Work 3 Outdoor unit installation work E 18 ...

Page 57: ...Installation Work 3 Outdoor unit installation work E 19 ...

Page 58: ...Installation Work 3 Outdoor unit installation work E 20 ...

Page 59: ...Installation Work 3 Outdoor unit installation work E 21 ...

Page 60: ...Installation Work 3 Outdoor unit installation work E 22 ...

Page 61: ...Installation Work 3 Outdoor unit installation work E 23 ...

Page 62: ...Installation Work 3 Outdoor unit installation work E 24 ...

Page 63: ...Installation Work 3 Outdoor unit installation work E 25 ...

Page 64: ...Installation Work 3 Outdoor unit installation work E 26 ...

Page 65: ...Installation Work 3 Outdoor unit installation work E 27 ...

Page 66: ...Installation Work 3 Outdoor unit installation work E 28 ...

Page 67: ...Installation Work 3 Outdoor unit installation work E 29 ...

Page 68: ...Installation Work 3 Outdoor unit installation work E 30 ...

Page 69: ...Installation Work 3 Outdoor unit installation work E 31 ...

Page 70: ...Installation Work 3 Outdoor unit installation work E 32 ...

Page 71: ...Installation Work 3 Outdoor unit installation work E 33 ...

Page 72: ...F 1 Separately Sold Parts Contents 1 Outdoor unit related parts 1 Exhaust extension kit SGP PEX560K F 2 ...

Page 73: ...e pressing the stopper on the exhaust extension adapter 2 Remove the cap and exhaust top standard parts a Remove the cap M5 screw attached to the top of the outdoor unit b Remove the exhaust top M4 screws x 2 in the same way while taking care to not to dislodge the exhaust pipe The exhaust top can be removed easily if you use lubricant and turn it during removal The two M4 screws will be reused so...

Page 74: ...tep 2 b to fix the exhaust extension adaptor to the outdoor unit top panel 4 Attach the exhaust top a Be sure to attach the supplied exhaust top to the very end of the pipe b Connect the exhaust top and KP pipe by sufficiently inserting the exhaust top until the male side connector warning mark red line Refer to Figure 6 A clicking sound will be heard when the top is connected properly c Be sure t...

Page 75: ...of securing the exhaust pipe 1 To secure the exhaust pipe attach the fittings support legs and split halves on site and use the bolts screws of the unit top plate to secure the pipe Refer to the example in Figure 7 2 Secure the exhaust gas pipe extending from the main body of the unit to an external wall or the like using the fittings every 1 5 to 2 0 m 3 The length from the exhaust extension pipe...

Page 76: ...i vibration platform is used 2 If the exhaust pipe extension is 500 mm or less and installed vertically then there is no need to secure the exhaust extension 3 In other cases secure the exhaust extension using for instance the fittings and the bolts screws of the unit top plate 4 Refer to the example in Figure 7 Precautions for when installing a blow out extension duct 1 If a blow out extension du...

Page 77: ... 1 Periodic Inspection Contents 1 Periodic inspection items and intervals 1 Test run G 2 2 Warranty period G 2 3 Periodic inspection items outside the warranty period G 3 2 Periodic replacement parts G 4 ...

Page 78: ...r where this system was purchased or our service company 1 Test run Note If any installation work problem is found during the test run the customer should request that the contractor that installed the equipment remedy the problem Inspection items Test run inspection Verification of installation work Inspection of electrics Inspection of main unit Inspection of engine system Inspection of safety p...

Page 79: ... engine oil Acquisition of operation data Check for gas leaks Cleaning the inverter box and air filter Part name Replacement interval Type190 10 000 hours or 5 years Engine oil Engine oil filter Air cleaner element Spark plugs Compressor operation belt Oil absorbent mat Oil absorbent tube Periodic replacement parts Note The engine and the sub oil panel are subject to the engine oil change Periodic...

Page 80: ...3 194 7664 Spark plugs 4 938 018 9626 Compressor operation belt 1 923 200 4602 Oil absorbent mat 10 C 5 10 000 hours or 5 years SGP MTK560M 623 300 8660 Oil absorbent tube 1 638 012 7993 Oil filter 1 923 196 0565 Air cleaner element 1 623 194 7664 Spark plugs 4 938 018 9626 Compressor operation belt 1 923 200 4602 Oil absorbent mat 10 C 10 20 000 hours or 10 years SGP MTK560M 623 300 8660 Oil abso...

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