Santon PremierPlus 100 Installation And Servicing Instructions Download Page 7

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INSTALLATION - DISCHARGE 

It  is  a  requirement  of  Building  Regulation  G3  that 

any discharge from an unvented system is conveyed 

to  where  it  is  visible,  but  will  not  cause  danger  to 

persons in or about the building. The tundish and 

discharge  pipes  should  be  fitted  in  accordance 

with  the  requirements  and  guidance  notes  of 

Building Regulation G3. The G3 Requirements and 

Guidance section 3.50 - 3.63 are reproduced in the 

following  sections  of  this  manual.  For  discharge 

pipe  arrangements  not  covered  by  G3  Guidance 

advice  should  be  sought  from  your  local  Building 

Control  Officer.  Any  discharge  pipe  connected  to 

the  pressure  relief  devices  (Expansion  Valve  and 

Temperature/Pressure Relief Valve) must be installed 

in a continuously downward direction and in a frost 

free environment.

Water  may  drip  from  the  discharge  pipe  of  the 

pressure relief device. This pipe must be left open to 

the atmosphere. The pressure relief device is to be 

operated regularly to remove lime deposits and to 

verify that it is not blocked.

G3 REQUIREMENT

“...there  shall  be  precautions...to  ensure  that  the 

hot  water  discharged  from  safety  devices  is  safely 

conveyed  to  where  it  is  visible  but  will  not  cause 

danger to persons in or about the building.”

Notes: 

Discharge pipe-work D2 can now be a plastic pipe 

but only pipes that have been tested to a minimum 

110°C must be used.

Discharge pipe D2 can now be plumbed into the soil 

stack but only soil stacks that can handle temperatures 

of 99°C or greater should be used.

The  following  extract  is  taken  from  the  latest  G3 

Regulations

Discharge pipe D1

3.50   Safety devices such as temperature relief valves 

or combined temperature and pressure and pressure 

relief  valves  (see  paragraphs  3.13  or  3.18)  should 

discharge either directly or by way of a manifold via 

a short length of metal pipe (D1) to a tundish.

3.51   The diameter of discharge pipe (D1) should 

be  not  less  than  the  nominal  outlet  size  of  the 

temperature relief valve.

3.52    Where a manifold is used it should be sized 

to accept and discharge the total discharge form the 

discharge pipes connected to it.

3.53    Where valves other than the temperature and 

pressure relief valve from a single unvented hot water 

system discharge by way of the same manifold that 

is used by the safety devices, the manifold should be 

factory fitted as part of the hot water storage system 

unit or package.

Tundish

3.54    The tundish should be vertical, located in the 

same space as the unvented hot water storage system 

and be fitted as close as possible to, and lower than, 

the valve, with no more than 600mm of pipe between 

the valve outlet and the tundish (Fig. 5 & Table 3, 

page 8).

Note:  To  comply  with  the  Water  Supply  (Water 

Fittings) Regulations, the tundish should incorporate 

a suitable air gap.

3.55    Any discharge should be visible at the tundish.  

In  addition,  where  discharges  from  safety  devices 

may not be apparent, e.g. in dwellings occupied by 

people with impaired vision or mobility, consideration 

should be given to the installation of a suitable safety 

device  to  warn  when  discharge  takes  place,  e.g. 

electronically operated.

Discharge pipe D2

3.56      The  discharge  pipe  (D2)  from  the  tundish 

should:

(a)   have a vertical section of pipe at least 300mm 

long below the tundish before any elbows or bends 

in the pipework (see Diagram 1, G3), (Fig. 5, page 

9);  and

(b)   be installed with a continuous fall thereafter of 

at least 1 in 200.

3.57    The discharge pipe (D2) should be made of:

(a)   metal; or

(b)   other material that has been demonstrated to 

be  capable  of  safely  withstanding  temperatures  of 

the water discharged and is clearly and permanently 

marked  to  identify  the  product  and  performance 

standard (e.g. as specified in the relevant part of BS 

7291).

3.58    The discharge pipe (D2) should be at least 

one pipe size larger than the nominal outlet size of 

the safety device unless its total equivalent hydraulic 

resistance exceeds that of a straight pipe 9m long, 

i.e.  for  discharge  pipes  between  9m  and  18m  the 

equivalent resistance length should be at least two 

sizes larger than the nominal outlet size of the safety 

device; between 18 and 27m at least 3 sizes larger, and 

so on; bends must be taken into account in calculating 

the flow resistance.  (See Diagram 1, Table 1, G3), (Fig. 

5 & Table 3, page 9) and the worked example.

Note:  An alternative approach for sizing discharge 

pipes  would  be  to  follow  Annex  D,  section  D.2  of 

BS 6700:2006 Specification for design, installation, 

testing  and  maintenance  of  services  supplying 

water  for  domestic  use  within  buildings  and  their 

curtilages.

3.59    Where a single common discharge pipe serves 

more than one system, it should be at least one pipe 

size larger than the largest individual discharge pipe 

Summary of Contents for PremierPlus 100

Page 1: ...r s and thermal controls l Factory fitted temperature pressure relief valve l Cold water combination valve assembly l Expansion vessel and mounting bracket l Tundish l Motorised valve indirect models...

Page 2: ...istance The outer casing is a combination of resilient thermoplastic mouldings and plastic coated corrosion proofed steel sheet All products are insulated with CFC free polyurethane foam to give good...

Page 3: ...55 Indirect 100 125 25 120 147 27 150 184 31 170 203 33 210 251 41 250 300 50 300 360 60 Table1 unit weights WATER SUPPLY Bear in mind that the water supply to the property will be supplying both the...

Page 4: ...unit The fittings are threaded 3 4 BSP male parallel should threaded pipe connections be required COLD FEED A 22mm cold water supply is recommended however if a 15mm 1 2 supply exists which provides...

Page 5: ...old feed to the unit A swept tee joint is available as an accessory order code no 94 970 033 The secondary return pipe should be in 15mm pipe and incorporate a check valve to prevent backflow A suitab...

Page 6: ...00 1090 16 4 27 21 170 306 925 1216 173 170 315 354 925 1216 16 0 30 24 210 306 1184 1474 215 210 315 354 1184 1474 18 3 34 26 250 306 1394 1726 257 250 315 354 1391 1726 20 38 27 300 306 1715 2040 31...

Page 7: ...that is used by the safety devices the manifold should be factory fitted as part of the hot water storage system unit or package Tundish 3 54 The tundish should be vertical located in the same space a...

Page 8: ...prevent contact whilst maintaining visibility and d discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of wi...

Page 9: ...outlet sizes NOTE The above table is based on copper tube Plastic pipes may be of different bore and resistance Sizes and maximum lengths of plastic should be calculated using data prepared for the t...

Page 10: ...suitable controller to BSEN 60730 The PremierPlus MUST be earthed All wiring to the unit must be installed in accordance with the latest IEE Wiring Regulations and the circuit must be protected by a s...

Page 11: ...with a contact separation of at least 3mm in both poles All connections are made to the terminal block located under the terminal cover mounted on the side of the unit The supply cable s must be rout...

Page 12: ...1 N 2 3 HTG ON DHW ON L N 2 3 1 L 2 N 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G W Bl 2 0 GY 3 G 1 Br Bl 2 0 L N Programmer Boiler Pump Zone valve HTG Premier Plus terminal block 1 3 2 2 Ro...

Page 13: ...he temperature can be adjusted by inserting a flat bladed screwdriver in the adjustment knob on top of the immersion heater thermostat and rotating The adjustment range 1 to 5 represents a temperature...

Page 14: ...r time the immersion heater gasket may become stuck to the mating surface To break the seal insert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and do...

Page 15: ...LY BEFORE OPENING THE COVER S Temperature adjustment is made by inserting a flat bladed screwdriver in the slot on the adjustment disc on top of the thermostat and rotating The adjustment range 1 to 5...

Page 16: ...pply off 2 Check and open stock cock 2 Strainer blocked 2 Turn off water supply Remove strainer and clean see maintanance section 3 Cold Water Combination Valve incorrectly fitted 3 Check and refit as...

Page 17: ...ion body 95 605 900 10 Pressure reducing valve cartridge 3 5bar 95 605 898 11 Temperature Pressure Relief Valve 95 605 810 12 Expansion vessel 12 litre 100 120 and 150 litre models 95 607 863 13 Expan...

Page 18: ...losses based on an ambient air temperature of 20 C and a stored water temperature of 65 C ENVIROMENTAL Products are manufactured from many recyclable materials At the end of their useful life they sho...

Page 19: ...d to frost nor has it been tampered with or been subjected to misuse or neglect No factory fitted parts have been removed for unauthorised repair or replacement The BenchmarkTM Commissioning Checklist...

Page 20: ...20 notes...

Page 21: ...21 notes...

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Page 24: ...Business Centre Springfield Road Hayes Middlesex UB40 0TY Tel 0208 5730574 Parts Center Network 65 Business Park Bentley Wood Way Burnley Lancashire BB11 5ST Tel 01282 834403 www partscenter co uk Ne...

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