Santak CASTLE Series Operation And Maintenance Manual Download Page 3

 

1. Important Safety Instructions   

Please  read  this  operation  manual  carefully.  It  offers  very  important  safety 

instructions,  installation  and  operation  guide,  and  ensure  your  equipment  with 

best performance and prolong the service life of your equipment.   

When working with any battery system, be sure you have the necessary tools and 

safety equipment, including but not limited to:   

 

insulated tools   

 

rubber apron and gloves   

 

face protection/face shield   

 

safety goggles   

 

fire extinguisher   

 

emergency eye wash and shower, if available   

 

acid spill cleanup kit   

 

 

For  the  sake  of  your  safety,  please  do  not  attempt  to  remove  the                         

components  of  the  battery.  The  maintenance  of  the  battery  can  only  be 

carried out by service engineers specially trained by the principal.   

 

Considering  the  potential  harm  of  the  lead  component  to  the  health  and 

environment,  the  battery  can  be  replaced  only  by  the  service  center 

authorized  by  the  manufacturer.  To  replace  the  battery  or  maintenance 

equipment, please call the after-sales service hotline for information of the 

nearest service center.   

 

Please check the local regulations on the correct way of dealing with battery 

disposal  or  send  the  battery  to  the  authorized  service  center  for 

replacement.   

 

Battery replacement should be operated or supervised by engineers who are 

experienced and aware of the preventive measures on the potential harm of 

the battery.   

 

Avoid any possible reasons for shorting, explosions and personal injury.   

 

Warning - Do not smoke and refrain having fire near the battery.   

 

Warning - Do not use any organic solvent to clean the battery.   

 

Warning - Do not have fire near the battery or it may explode.   

Summary of Contents for CASTLE Series

Page 1: ...VALVE REGULATED SEALED LEAD ACID BATTERY Castle Series Operation and Maintenance Manual...

Page 2: ...ack and check 5 4 2 Notices before Installation 5 4 3 Installation and connection 5 5 Use of battery 7 5 1 Supplementary charge 7 5 2 Discharge 7 5 3 Charge 8 6 Battery maintenance 11 6 1 Cleanness 11...

Page 3: ...pecially trained by the principal Considering the potential harm of the lead component to the health and environment the battery can be replaced only by the service center authorized by the manufactur...

Page 4: ...f the battery as it contains electrolyte that may cause injury to the human body Warning Battery may cause short circuit Please remove any watches and jewelry during replacement of the battery and ope...

Page 5: ...e flame water and heat supply etc When storing the battery disconnect charger and load Store in dry and cool conditions After storing for any certain time please charge the batteries before use Using...

Page 6: ...ontrolled within 3 Heat dispersing maintain 20mm inter bloc distance between batteries Ventilation Ensure batteries are stored and used in ventilated conditions Float charge 25 limited current 0 30C10...

Page 7: ...r equipment A battery may cause flammable gas during storage avoid enclosing with any apparatus which produce flames sparks Before connecting clean the terminals to bright metal Ensure that no conduct...

Page 8: ...terminals ensuring every connecting nut and screw is secure see torque settings as table 1 Table 1 Suggested torque table S N Range Torque 1 M5 2 0 3 0 N m 20 30kgf cm 2 M6 3 9 5 4 N m 40 55kgf cm 3 M...

Page 9: ...s b Charging at a constant current of 0 3C A and a constant voltage of 2 30 2 40V cell for 10 16 hours c Charging at a constant of 0 1C A for 8 10 hours 20 30 Every 6 months 30 40 Every 3 months Note...

Page 10: ...tened too low for a long time not charge enough Cannot meet load and or make battery voltages inconsistent The battery group capacity will drop accordingly and life is shortened 5 3 2 Cycle use charge...

Page 11: ...tery without using it for more than 3 months Float voltage of battery unit is less than 2 18V cell Continuously float charging battery for 3 6 months or low voltage batteries appears in battery group...

Page 12: ...charge end point a Charged value is not less than 1 2 times of the released value b The current is less than 0 005C10A C10 rated capacity of the battery during the final period of charging c The curr...

Page 13: ...ve end of battery group with voltage meter 1 tested data comply with the data displayed on the meter and meet the voltage standard under the temperature conditions 2 The error of float charge voltage...

Page 14: ...n please replace the cable and clear the connection point with a steel brush before attaching new connectors Switch DC power supply Cut off AC power supply and change to UPS or DC power supply AC powe...

Page 15: ...ctivation charge and discharge Charge and discharge the battery by one cycle then charge the battery by the lower limit of the equalization voltage About 30 of the rated capacity is released Produced...

Page 16: ...ied with the maintenance rules and related requirement 4 Always wear insulated gloves when handling the batteries to avoid electric shock Make sure the metal instrument is insulated 5 Use instrument a...

Page 17: ...al parameters and site environment Please handle it in time b Check the limited charge current set is correct please adjust immediately c Check the alarm voltage below voltage and over voltage alarm o...

Page 18: ...re the end of service life so that the application can run safely and normally 7 3 Exchange steps Step 1 Disconnect the battery s inter cell connectors and inter tier connectors Step 2 The batteries r...

Page 19: ...is above 45V please be sure to wear insulated gloves when working otherwise there is a risk of severe electrical shock Do not bring face close to the top of batteries please keep a sensible distance w...

Page 20: ...antak com SANTAK ELECTRONICS SHENZHEN CO LTD Address No 8 Baoshi Road Baoan District Shenzhen 518101 Tel 0086 755 27572666 Fax 0086 755 27572730 27572480 E mail Santak_int eaton com Website www santak...

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