Santak CASTLE Series Operation And Maintenance Manual Download Page 18

 

16 

7. Exchange of Batteries 

7.1 Exchange judgments 

The  batteries  are  discharged  80%  (refer  the  corresponding  discharge  rates,  such 

as C

10

, C

1

 etc.) of rated capacity, at the same time, the voltage is below 1.8V/cell 

(the discharge rate for 1 hour is 1.75V/cell). It should be exchanged. 

7.2 Exchange time 

The  VRLA  GEL  battery  has  the  certain  service  life;  please  replace  the  old  battery 

with  the  new  one  before  the  end  of  service  life  so  that  the  application  can  run 

safely and normally. 

7.3 Exchange steps 

 

Step  1: 

Disconnect  the  battery’s  inter-cell  connectors  and  inter-tier 

connectors. 

 

Step 2: 

The batteries remove should be operated from the top to down, such 

as disassembly one of the top lateral frame to remove the top layer batteries. 

And then the second top layer. Until all batteries are removed from the rack. 

 

Step 3: 

For installing the new batteries and, please refer to the section 6.5; 

Note: 

Sometimes,  the  cables  need  to  be  reused  according  to  the  requirement.  Don’t 

hurt the cables during disconnect. 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for CASTLE Series

Page 1: ...VALVE REGULATED SEALED LEAD ACID BATTERY Castle Series Operation and Maintenance Manual...

Page 2: ...ack and check 5 4 2 Notices before Installation 5 4 3 Installation and connection 5 5 Use of battery 7 5 1 Supplementary charge 7 5 2 Discharge 7 5 3 Charge 8 6 Battery maintenance 11 6 1 Cleanness 11...

Page 3: ...pecially trained by the principal Considering the potential harm of the lead component to the health and environment the battery can be replaced only by the service center authorized by the manufactur...

Page 4: ...f the battery as it contains electrolyte that may cause injury to the human body Warning Battery may cause short circuit Please remove any watches and jewelry during replacement of the battery and ope...

Page 5: ...e flame water and heat supply etc When storing the battery disconnect charger and load Store in dry and cool conditions After storing for any certain time please charge the batteries before use Using...

Page 6: ...ontrolled within 3 Heat dispersing maintain 20mm inter bloc distance between batteries Ventilation Ensure batteries are stored and used in ventilated conditions Float charge 25 limited current 0 30C10...

Page 7: ...r equipment A battery may cause flammable gas during storage avoid enclosing with any apparatus which produce flames sparks Before connecting clean the terminals to bright metal Ensure that no conduct...

Page 8: ...terminals ensuring every connecting nut and screw is secure see torque settings as table 1 Table 1 Suggested torque table S N Range Torque 1 M5 2 0 3 0 N m 20 30kgf cm 2 M6 3 9 5 4 N m 40 55kgf cm 3 M...

Page 9: ...s b Charging at a constant current of 0 3C A and a constant voltage of 2 30 2 40V cell for 10 16 hours c Charging at a constant of 0 1C A for 8 10 hours 20 30 Every 6 months 30 40 Every 3 months Note...

Page 10: ...tened too low for a long time not charge enough Cannot meet load and or make battery voltages inconsistent The battery group capacity will drop accordingly and life is shortened 5 3 2 Cycle use charge...

Page 11: ...tery without using it for more than 3 months Float voltage of battery unit is less than 2 18V cell Continuously float charging battery for 3 6 months or low voltage batteries appears in battery group...

Page 12: ...charge end point a Charged value is not less than 1 2 times of the released value b The current is less than 0 005C10A C10 rated capacity of the battery during the final period of charging c The curr...

Page 13: ...ve end of battery group with voltage meter 1 tested data comply with the data displayed on the meter and meet the voltage standard under the temperature conditions 2 The error of float charge voltage...

Page 14: ...n please replace the cable and clear the connection point with a steel brush before attaching new connectors Switch DC power supply Cut off AC power supply and change to UPS or DC power supply AC powe...

Page 15: ...ctivation charge and discharge Charge and discharge the battery by one cycle then charge the battery by the lower limit of the equalization voltage About 30 of the rated capacity is released Produced...

Page 16: ...ied with the maintenance rules and related requirement 4 Always wear insulated gloves when handling the batteries to avoid electric shock Make sure the metal instrument is insulated 5 Use instrument a...

Page 17: ...al parameters and site environment Please handle it in time b Check the limited charge current set is correct please adjust immediately c Check the alarm voltage below voltage and over voltage alarm o...

Page 18: ...re the end of service life so that the application can run safely and normally 7 3 Exchange steps Step 1 Disconnect the battery s inter cell connectors and inter tier connectors Step 2 The batteries r...

Page 19: ...is above 45V please be sure to wear insulated gloves when working otherwise there is a risk of severe electrical shock Do not bring face close to the top of batteries please keep a sensible distance w...

Page 20: ...antak com SANTAK ELECTRONICS SHENZHEN CO LTD Address No 8 Baoshi Road Baoan District Shenzhen 518101 Tel 0086 755 27572666 Fax 0086 755 27572730 27572480 E mail Santak_int eaton com Website www santak...

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