Santak CASTLE Series Operation And Maintenance Manual Download Page 13

 

11 

6. Battery maintenance 

6.1 Cleanness 

 

Keep the battery surface and its working circumstance clean and dry. 

 

Keep battery clean and avoid static condition. 

 

Clean  battery  with  damp  cloth  avoiding  contact  with  terminals,  no  organic 

solvent such as gasoline, alcohol etc. or clothes with such substance should 

be used to clean battery. 

6.2 Inspection and maintenance 

To better understand the operation of battery and equipment and also to prevent 

battery  damage  during  maintenance  inspection,  please  periodically  inspect  the 

battery and record it. 

6.2.1 Inspection items per month: 

Items

 

Contents

 

Standards

 

Maintenance

 

Total float 
charging 
voltage of 
battery group 

Measure output end 
voltage of positive 
and negative end of 
battery group with 
voltage meter. 

1. tested data comply 
with the data 
displayed 
on the meter and 
meet the voltage 
standard under 
the temperature 
conditions 
2. The error of float 
charge voltage after 
temperature 
compensation Is 
≤±50mV 

1.  If  data  attained  by 
testing is varies from the 
standard, the tested data 
should prevail. 
2. For those adjusted by 
monitor module and still 
can’t reach the allowed 
error range after module 
adjustment, repair is to 
be applied or send them 
back to factory. 

Battery 
appearance 

Inspect battery case 
and cover for bulge, 
leakage or damage. 

Normal 

Find out the reasons if 
abnormal appearance 
exist, please change 
battery if it effects the 
normal use of battery 
group 

Inspect for dust or 
stains 

Clean 

Clean the dust and stain 
with damp cloth. 

Inspect the harness 
and terminal for rust 
or corrosion. 

No rust 

Clean the rust, change 
the harness and paste 
with antirust 
coating/paste. 

Summary of Contents for CASTLE Series

Page 1: ...VALVE REGULATED SEALED LEAD ACID BATTERY Castle Series Operation and Maintenance Manual...

Page 2: ...ack and check 5 4 2 Notices before Installation 5 4 3 Installation and connection 5 5 Use of battery 7 5 1 Supplementary charge 7 5 2 Discharge 7 5 3 Charge 8 6 Battery maintenance 11 6 1 Cleanness 11...

Page 3: ...pecially trained by the principal Considering the potential harm of the lead component to the health and environment the battery can be replaced only by the service center authorized by the manufactur...

Page 4: ...f the battery as it contains electrolyte that may cause injury to the human body Warning Battery may cause short circuit Please remove any watches and jewelry during replacement of the battery and ope...

Page 5: ...e flame water and heat supply etc When storing the battery disconnect charger and load Store in dry and cool conditions After storing for any certain time please charge the batteries before use Using...

Page 6: ...ontrolled within 3 Heat dispersing maintain 20mm inter bloc distance between batteries Ventilation Ensure batteries are stored and used in ventilated conditions Float charge 25 limited current 0 30C10...

Page 7: ...r equipment A battery may cause flammable gas during storage avoid enclosing with any apparatus which produce flames sparks Before connecting clean the terminals to bright metal Ensure that no conduct...

Page 8: ...terminals ensuring every connecting nut and screw is secure see torque settings as table 1 Table 1 Suggested torque table S N Range Torque 1 M5 2 0 3 0 N m 20 30kgf cm 2 M6 3 9 5 4 N m 40 55kgf cm 3 M...

Page 9: ...s b Charging at a constant current of 0 3C A and a constant voltage of 2 30 2 40V cell for 10 16 hours c Charging at a constant of 0 1C A for 8 10 hours 20 30 Every 6 months 30 40 Every 3 months Note...

Page 10: ...tened too low for a long time not charge enough Cannot meet load and or make battery voltages inconsistent The battery group capacity will drop accordingly and life is shortened 5 3 2 Cycle use charge...

Page 11: ...tery without using it for more than 3 months Float voltage of battery unit is less than 2 18V cell Continuously float charging battery for 3 6 months or low voltage batteries appears in battery group...

Page 12: ...charge end point a Charged value is not less than 1 2 times of the released value b The current is less than 0 005C10A C10 rated capacity of the battery during the final period of charging c The curr...

Page 13: ...ve end of battery group with voltage meter 1 tested data comply with the data displayed on the meter and meet the voltage standard under the temperature conditions 2 The error of float charge voltage...

Page 14: ...n please replace the cable and clear the connection point with a steel brush before attaching new connectors Switch DC power supply Cut off AC power supply and change to UPS or DC power supply AC powe...

Page 15: ...ctivation charge and discharge Charge and discharge the battery by one cycle then charge the battery by the lower limit of the equalization voltage About 30 of the rated capacity is released Produced...

Page 16: ...ied with the maintenance rules and related requirement 4 Always wear insulated gloves when handling the batteries to avoid electric shock Make sure the metal instrument is insulated 5 Use instrument a...

Page 17: ...al parameters and site environment Please handle it in time b Check the limited charge current set is correct please adjust immediately c Check the alarm voltage below voltage and over voltage alarm o...

Page 18: ...re the end of service life so that the application can run safely and normally 7 3 Exchange steps Step 1 Disconnect the battery s inter cell connectors and inter tier connectors Step 2 The batteries r...

Page 19: ...is above 45V please be sure to wear insulated gloves when working otherwise there is a risk of severe electrical shock Do not bring face close to the top of batteries please keep a sensible distance w...

Page 20: ...antak com SANTAK ELECTRONICS SHENZHEN CO LTD Address No 8 Baoshi Road Baoan District Shenzhen 518101 Tel 0086 755 27572666 Fax 0086 755 27572730 27572480 E mail Santak_int eaton com Website www santak...

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