Sanremo Opera Instructions Manual Download Page 63

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06-2017

CAP. 7

1 / 4

OPERA

Decommissioning

DECOMMISSIONING

INDEX

7.1 - TEMpOrary DECOMMISSIONING

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7.2 - CHECKS aND INSpECTIONS aFTEr prOLONGED INaCTIVITy

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7.3 - DISMaNTLING THE MaCHINE

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7.4 - DISpOSaL OF HarMFUL SUBSTaNCES

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Chapter

(Chapter for the maintenance technician)

Summary of Contents for Opera

Page 1: ...oni _Instruction Booklet _Bedienungsanleitung _Livret D Instructions _Libro De Instructiones Opera THE REVOLUTION Cod 81010001GB Rev C 11 2016 Libretto Istruzioni OPERA Instruction Booklet Bedienungsanleitung Livret D Instructions Libro De Instructiones English Translation of original instructions Cod 81010001C GB Rev C 06 2017 ...

Page 2: ... and you can always get the best out of every SANREMO creation SANREMO think about it Congratulazioni per aver acquistato un prodotto SANREMO ogni nostro articolo è frutto di un attenta ricerca in costante collaborazione con gli amanti del caffè di tutto il mondo Ecco perché è per noi estremamente importante la tua opinione grazie alla tua esperienza e collaborazione sapremo migliorare ogni giorno...

Page 3: ...el 39 0422 498900 Fax 39 0422 448935 www sanremomachines com E mail info sanremomachines com Made in Italy mod type SUMMARY DATA We recommend transcribe the data in the underlying table of the machine in order to facilitate any reports to the sales network Address dealer BUILDER Model Register Delivery date Phone Fax Phone Fax ...

Page 4: ...06 2017 OPERA 0 2 3 CAP 0 Index THE REVOLUTION 2016 ...

Page 5: ...esearch and technical methods to ensure quality reliability and respect for the environment allowing you to operate with maximum efficiency and functionality The following pages contain instructions for installation proper operation and maintenance as well as recommendations and warnings for a practical and safe use of the machine Kind regards SANREMO srl General warnings and regulations page 1 1 ...

Page 6: ...06 2017 OPERA CAP 0 2 2 Index EN THE REVOLUTION 2016 ...

Page 7: ...RAL WARNINGS AND REGULATIONS INDEX Chapter 1 1 GENERAL WARNINGS 2 1 2 STANDARD REFERENCES 3 1 3 DESCRIPTION OF SYMBOLS 3 1 4 PREPARATION BY THE PURCHASER 4 1 5 EMERGENCY OPERATIONS IN CASE OF FIRE 4 1 6 RISK OF EXPLOSION 4 1 7 SOUND PRESSURE LEVEL 4 1 8 VIBRATION 4 ...

Page 8: ...efore removing any guard ensure that the main switch is on OFF O so that power is disconnected from the machine during the operation The power supply grid of the purchaser must be fitted with an automatic breaker upstream of the machine main switch with a contact opening distance according to the disconnection specifications for over voltage class III and AS NZS 3000 as well as a suitable groundin...

Page 9: ...EVENTION AUTHORITIES 1 2 STANDARD REFERENCES The machine and its safety devices have been manufactured in compliance with the standards listed under the declaration of conformity 1 3 DESCRIPTION OF SYMBOLS Many accidents are caused by insufficient knowledge and failure to apply safety rules during operation and maintenance of the machine In order to avoid accidents read under stand and follow all ...

Page 10: ...ation A drain fitted with a siphon and a water supply grid must be prepared to supply softened drinking water with a shuttering gate located upstream of the machine 1 5 EMERGENCY OPERATIONS IN CASE OF FIRE a In case of fire cut out power to the machine by shutting off the main switch b Extinguish the fire with the suitable extin guishers HAZARD You must not try to extinguish the fire with water wh...

Page 11: ...er 2 1 DIMENSIONS 2 2 2 TECHNICAL DATA 2 2 3 MACHINE DESCRIPTION 3 2 4 TRASPORTATION 3 2 4 a Shipment 3 2 4 b Lifting the package 3 2 4 c Storage 4 2 5 CHECK UPON RECEIPT 4 2 6 UNPACKING 4 2 7 IDENTIFICATION OF COMPONENTS 5 2 8 IDENTIFICATION OF THE MACHINE 5 2 8 a Positioning of the plate 5 2 8 b Identification plate 5 ...

Page 12: ...itres 0 5 Power supply voltage V 220 240 1N 380 415 3N Boiler heating element absorbed power 230V kW 3 85 Coffee heating element absorbed power 230V kW 1 65 Independent unit heating element absorbed power kW 0 96 Cup heating plate heating element absorbed power kW 0 25 Total absorbed power kW 3 5 5 7 6 5 7 7 3 5 5 7 6 5 7 7 8 75 Boiler operating pressure Bar MPa 0 8 1 5 0 08 0 15 Mains water press...

Page 13: ...lane truck railway etc is agreed between the supplier and the purchaser when the contract is signed ATTENTION The package containing the machine must be transported covered from the weather and no other crate or other material must be placed on top of it The package must always be transported in vertical position must not be upturned set on one side and it must not receive shocks 2 4 b Lifting the...

Page 14: ...recycling centres IMPORTANT Anycommunicationrelatingtoanydamage or fault or non conformity must be timely andmustbesentwithin8daysfromreceipt of the machine Otherwise the goods are deemed to have been accepted 2 4 c Storage IMPORTANT The crate containing the machine must be stored covered from the weather and no other crate box or other material must be placed on top of it 2 5 CHECK UPON RECEIPT W...

Page 15: ...ilter 14 Power supply cable 15 Strap 16 Tablet 2 8 IDENTIFICATION OF THE MA CHINE The machine is identified by the serial number The serial number must be provided to the Dealer if maintenance or spare parts requests are made 2 8 a Positioning of the plate IMPORTANT The machine plate is the only legal means of identification therefore it must be kept in good conditions it must not be removed and o...

Page 16: ...06 2017 06 2017 6 6 OPERA CAP 2 Technical Data Transportation Unpacking EN THE REVOLUTION 2016 ...

Page 17: ...TED USE 2 3 2 IMPROPER USE 2 3 3 DECLARATION FOR MATERIALS COMING INTO CONTACT WITH FOOD 2 3 4 SAFETY LABELS 2 3 5 SAFETY DEVICES 2 3 5 a Mechanical safety devices 3 3 5 b Electrical electronic safety devices 3 3 6 OPERATOR AREAS 3 3 7 AREAS WITH RESIDUAL RISK 3 3 8 DANGEROUS AREAS 3 ...

Page 18: ...with cloths or other materials covering the cup heating plate with cloths touching the dispensing areas with your hands using the machine if it is very wet IMPORTANT This paragraph lists some improper uses that can be reasonably expected but in any case the machine must be used ob serving the instructions under the Ex pected use paragraph 3 3 DECLARATION FOR MATERI ALS COMING INTO CONTACT WITH FOO...

Page 19: ...erheating 3 6 OPERATOR AREAS Fig 2 The machine is operated by only one operator who stands in front of the machine to prepare coffee and other hot drinks with ease 3 7 AREAS WITH RESIDUAL RISK Fig 3 Residual risk areas are areas that cannot be protected due to the specific type of operation they are used for on the coffee machine these areas are as follows the area 1 of the units when dispensing c...

Page 20: ...06 2017 4 4 OPERA CAP 3 Safety devices EN THE REVOLUTION 2016 ...

Page 21: ...ONS 4 4 4 a Water connection 4 4 4 b Intake Standard Version 5 4 4 c Filling for the version with external pump 5 4 5 ELECTRIC CONNECTION 7 4 5 a Equipotential connection 8 4 6 COMMISSIONING 9 4 6 a First start up 9 4 6 b Adjustment of the grinder dosing machine 11 4 7 COFFEE DISPENSING TESTS 11 4 8 FINAL DELIVERY 11 4 9 ADJUSTING THE FUNCTIONS 11 Chapter for the technical installer ...

Page 22: ...achine must be lifted by four or more people located on opposite sides of the machine lifting it manually while holding it from under the machine frame base support feet The machine can also be lifted by a hoist inserting the straps under the machine base and the other end to a beam so that external panels are not crushed ATTENTION Do not use steel ropes for lifting since they may damage the exter...

Page 23: ...ust be sized so that it can support the weight of the machine furthermore the surface must be horizon tal and its height must be such that the top part of the machine cup heating plate is higher than 150 cm from the floor If necessary drill two holes on the working surface to let through the intake and drain pipes and the power cable Set aside some space for a used coffee container 1 and a grinder...

Page 24: ...pli ance with the regulations in force in the country where the machine is used and using a new set of joints The machine is supplied with the water intake and drain pipes already connected Drain A water drain 1 with siphon must be prepared near the machine The drain siphon must be posi tioned at least 20 cm below the area the machine is standing on Connect the drain pipe 2 to the tray fitting 3 a...

Page 25: ...ssure does not exceed 6 bar 0 6 MPa If pressure is great er install a pressure reducer Connect the intake pipe 1 to a softener 2 with the supplied impurity filter 3 between them Before the softener 2 install a shuttering tap 4 to separate the water system from the machine and connect it to the softener 2 by means of pipe 5 IMPORTANT There are three softening systems for wa ter manual automatic cen...

Page 26: ...stance of not more than cm keeping a distance between the pump and the external walls of at least 5 cm to prevent transmission of vibration and allow proper air circulation Connect the tube 2 leading from the machine to the pump delivery union 1 Connect the pipe 3 provided to the pump intake union and the other end to a softener 4 with the impurity filter 5 between them Before the softener 4 insta...

Page 27: ...rounding system must be compli ant with the national electrical regula tions current in the place of installation The power supply cables must be sized according to the maximum current re quired by the machine so that the total voltage loss under full load is less than 2 Data pertaining to the power supply line must match those listed on the identi fication plate and those shown in the technical s...

Page 28: ... grounds of the devices installed in the same room The machines prepared for this connection are fitted with the relevant terminal 1 located on the frame of the machine Connect an external equipotential connector of the proper size to the relevant terminal 1 in compliance with current regulations HAZARD Machines that are not equipped with a screw for the equipotential connection cannot be installe...

Page 29: ...f automatic filling does not take place within 120 seconds the machine stops and the LEDs on the unit button panels light up and flash Check that the water supply tap is open When filling is completed dispense water from the units by operating on levers 4 without fitting the filter holders Check that water comes out properly venting any air bubble present in the circuit IMPORTANT Remove the cup he...

Page 30: ...me operation with the other dispenser on the other side of the machine Assemble the filter holders 11 in the units position the cups under them and dispense by pressing the top lever 4 of each unit enabling the three settings by means of the relevant buttons 12 Check proper dispensing of water into the cup IMPORTANT Move the lever 4 forward A to dispense for two coffee move lever 4 backward I to d...

Page 31: ...racteristics hazel cream colour consistency fine bubbles cream remains for more than 1 minute IMPORTANT These instructions are not compulsory since proper dosing and therefore the quality of coffee depends on the type of coffee type of water and climate 4 8 FINAL DELIVERY At the end of the installation proceed as follows Train the personnel who will be using the machine performing some coffee disp...

Page 32: ...06 2017 12 12 OPERA CAP 4 Installation and connection EN THE REVOLUTION 2016 ...

Page 33: ...NSING UNIT Opera 3 units 6 5 4 a Display 6 5 4 b Dispensing button 6 5 5 HOT WATER DISPENSING UNIT Opera 2 units 6 5 5 a Display 6 5 5 b Dispensing button 6 5 6 WATER LEVEL AND TEMPERATURE OR STEAM PRESSURE DISPLAY Opera 3 units 7 5 7 STEAM DISPENSING UNIT 7 5 8 DAILY PRELIMINARY OPERATIONS 8 5 8 a Starting the machine 8 5 8 b Preparing the work station 9 5 9 PREPARING COFFEE 10 5 9 a General info...

Page 34: ... doses manual programming 13 5 13 b Water dose manual programming 14 5 13 c Manual temperature programming 14 5 13 d Barista programming by means of a tablet 15 5 14 ALARMS 21 5 14 a Water coffee is not dispensed by the unit 21 5 14 b Positioning the machine in stand by 21 5 14 c Filling alarm 21 5 15 COFFEE CIRCUIT PURGE 22 5 16 SHUT DOWN 22 5 17 MALFUNCTIONS CAUSES SOLUTIONS 23 ...

Page 35: ...t 2 Steam tap lever 3 Unit button panel 4 Water tap button 5 Steam tap 6 Water level indicator 7 Unit with filter holder 8 Water tap 5 1 DESCRIPTION OF COMPONENTS Fig 1 9 On Off line switch 10 Coffee dispensing lever 11 Hot water temperature indicator 12 Unit parameter display 13 Tray 14 Purge button 15 USB socket 16 Electronic scale optional Use to make updates to the machine management software ...

Page 36: ...der group 1 the first on the left ACAIA 2 positionate under group 2 the second from left ACAIA 3 positionate under group 3 the third from left After turning on the scale and positioning it under the respective group after 10 seconds the led 1 remains steady lighted indicating the correct connection of the scale to the machine through bluetooth The system works through the coffee delivered in cup w...

Page 37: ...buttons are present on the unit to select the volume of coffee in the cup Button 4 The volume of brewing corresponds to a LONG COFFEE Press button 4 until the relevant LED 5 turns on the ml programmed appears on zone B of the display Button 6 The volume of brewing corresponds to a ESPRESSO COFFEE Press button 6 until the relevant LED 7 turns on the ml programmed appears on zone B of the display Bu...

Page 38: ...d at the desired temperature Dispensing ends automatically when the set time expires 5 5 HOT WATER DISPENSING UNIT Opera 2 units Fig 6 A display 1 and a button 2 are located on the dis pensing unit 5 5 a Display 1 The display is divided into 3 separate areas Zone A This shows the temperature of steam in the boiler Zone B This shows the water level in the boiler Zone C This shows the water temperat...

Page 39: ... units Fig 7 The display is divided into 2 separate areas Zone A This shows the temperature or pressure of steam in the boiler according to the programming Zone B This shows the water level in the boiler 5 7 STEAM DISPENSING UNIT Move lever 1 in any position to start dispensing steam from from the spout 2 move the lever 1 to the middle to stop dispensing ...

Page 40: ... thermal breaker upstream of the machine is set to ON Press switch 1 which will turn on water in the boiler will be automatically heated as well as the cup heating plate Place the filter holders in the relevant units Wait for the water temperature to reach the set value shown on the top part A of display 2 on the dispensing unit Wait for the steam temperature B shown on dis play 3 to reach the set...

Page 41: ...he machine Prepare some cloths 3 to clean the steam taps the machine and the bench Prepare the grinder dosing machine and the ground coffee as described in the relevant manual Position the cups mugs on the cup heating plate with their lip facing upwards maximum of two lay ers IMPORTANT Only cups mugs and glasses and no other objects can be placed on the cup heating plate Dry the objects before pla...

Page 42: ... fatty content will go rancid 5 9 b Dispensing coffee Remove the filter holder 1 from the dispensing unit turning it in the direction of the arrow turn it upside down and bang it against the used coffee container 2 to remove all used coffee Press the lighted button of della group button panel The machine will carry out a short shower washing 2sec ATTENTION Do not bang the filter holder against an ...

Page 43: ... of the arrow until it stops Place the coffee cup s under the filter holder Choose the desired type of coffee Button 9 Short black Button 10 Espresso coffee Button 11 Long coffee When the button is press the relevant LED turns on and the selected brewing volume ml appears on display 12 Operate on lever 13 to start dispensing coffee Move the lever 13 forward A to dispense for two coffee move lever ...

Page 44: ...milk surface keep the jug slightly tilted the steam tap must not be in the middle nor against the wall Open the steam with lever 2 a vortex will be gener ated inside the jug which will form a compact froth Stop dispensing steam by moving lever 2 to the middle position when a max temperature of 70 C is reached Pull out the steam tap from the jug tap the bottom of the jug gently to stabilize the air...

Page 45: ...e careful since the tap 1 is hot and can burn your hand To move the tap hold it only by the area 3 coated with rubber 5 13 PROGRAMMING Doses and some machine functions temperature etc can be programmed in two different ways Manually by means of the machine buttons or by means of an application installed on a tablet 5 13 a Coffee doses manual program ming Fig 18 Fit the filter holder with coffee su...

Page 46: ... 20 Programming the temperature of the cup heating plate is possible only using the first unit on the left On the first group on the left press the button 1 and keep it pressed at the same time move forward the lever 2 and through the buttons 3 and 4 it s possible to enable ON or disable OFF the cup heating plate heating press the button 1 to confirm The cup heating plate status is shown in field ...

Page 47: ... t2 in field D Adjust temperature t2 in the same way as for pro gramming t1 then press button 1 to confirm and leave the programming stage Adjust the temperatures t1 and t2 also for the other units of the machine as described above for the first unit on the left 5 13 d Barista programming by means of a tablet Turn on the tablet provided with the machine accord ing to the language set on the tablet...

Page 48: ...n address in order to connect the machine to the tablet press the displayed connection the STATUS bar located on the bottom of the screen will say Connected to SAN REMOXXXX and the main screen will be displayed Data reading Before performing any operation the machine set tings must be read by pressing the Read Machine button the message Reading appears in the middle of the screen when all data hav...

Page 49: ...ss arrow on the right side of the screen near the Closing day button to display the following screen Enable the No day function to start the machine automatically every day at the set time if automatic start is set select one of the days of the week and the application will not enable the automatic start for that day Press OK to confirm the day and return to the main screen of the Timer function C...

Page 50: ... the operating of the heating element of the cup heating plate Press the field to display the following screen Use the keyboard to type the desired of power of the heating element of the cup heating plate then press OK to confirm and return to the main Cup heating plate screen Doses Press the Doses button to display the following screen Press the Unit 1 Doses button to display the follow ing scree...

Page 51: ...pens ing pressure Press OK to confirm and return to the main Doses screen Operate in the same way for all types of dispensing and all units on the machine Pre and Post infusion Press the Pre and Post infusion button to display the following screen Press the Pre infusion field to display the following screen This screen shows the values set for each type of dispensing one or two coffees and for eac...

Page 52: ...the arrow on the right of the screen near the dispensing type to be edited e g Dose 1 Unit 1 to set data to post infuse one coffee dispensed from unit 1 and to display the following screen Use the keyboard to set the post infusion ml leav ing the bar value to 0 Press OK to confirm and return to the main Doses screen Operate in the same way for all types of dispensing and all units on the machine W...

Page 53: ...s triggered and the LED flashes 1 5 14 b Positioning the machine in stand by If the machine is accidentally put in stand by all displays turn off and the LED 2 of the first unit on the left flashes Press LED button 2 to turn the machine on and quit the stand by mode 5 14 c Filling alarm If there are issues in filling refilling water in the boiler after 120 seconds from start of refilling the machi...

Page 54: ...set doses 5 16 SHUT DOWN Fig 24 ATTENTION We recommend shutting down the ma chine only if it is not going to be used for more than 8 hours this will limit calcium salt deposition and power consumption IMPORTANT Before shutting down the machine the cleaning operations described in the chap ter 6 must be performed To shut down the machine proceed as follows Disconnect the power supply by pressing sw...

Page 55: ... technical service Call the technical service Continuous water intake level display flashes Faulty level probe Call the technical service The unit is at temperature but does not dispense coffee Gear pump not operating Faulty dispensing lever Call the technical service Call the technical service Coffee is not dispensed in regular doses Faulty volumetric dosing unit Call the technical service Insuff...

Page 56: ...nsufficient water supply Clogged filter holder dispensing hole Excessively fine grinding Check the supply line Clean the filter holder thoroughly with specific detergent and using a toothpick Adjust the grinder dosing device The machine does not dispense steam Clogged dispensing nozzle Clogged dispensing ducts Faulty steam tap Clean Call the technician to perform a calcium removing cleaning Call t...

Page 57: ...LEANING AND MAINTENANCE INDEX Chapter 6 1 SCHEDULED MAINTENANCE USER 2 6 1 a Unit automatic washing 2 6 1 b Cleaning the machine 3 6 2 SCHEDULED MAINTENANCE TECHNICIAN 5 6 3 MAINTENANCE ACCORDING TO NEEDS TECHNICIAN 5 6 4 TECHNICAL SUPPORT AND SPARE PARTS 5 ...

Page 58: ... the end of operation HAZARD Maintenance operations must be per formed with the machine off and cold and with the main switch set to 0 OFF Specific operations that must be per formed with the machine on must be per formed very carefully IMPORTANT Rejuvenation or maintenance work on the decalcified must be performed according to the instructions in the relevant manual 6 1 a Unit automatic washing F...

Page 59: ...r with the normal filter then dispense one coffee to get rid of any unpleasant taste IMPORTANT All units of the machine must be washed 6 1 b Cleaning the machine Fig 3 4 5 6 ATTENTION DO NOT use corrosive or abrasive deter gents use only specific detergents for coffee machines or dishwashers DO NOT clean the machine with water jets To clean proceed as follows Release the filter holders and empty t...

Page 60: ...mble it Check that the steam taps 2 are not built up and clean them with specific detergents if necessary Clean the bottom of the unit with a sponge and the gasket 3 with a soft brush Clean the body of the machine with a cloth damp ened with water Clean the external parts of the machine using a damp cloth in order to eliminate any residues The brush or bottlebrush provided can be used to clean the...

Page 61: ...ng the machine 6 3 MAINTENANCEACCORDING TO NEEDS TECHNICIAN This lists some operations that must be performed as necessary e g replacing a worn or broken component IMPORTANT Any issue not included in the table at the end of chapter 5 requires work from the Technical Support 6 4 TECHNICAL SUPPORT AND SPARE PARTS Only contact the authorised dealers for all issues pertaining to the machine and for al...

Page 62: ...06 2017 6 6 OPERA CAP 6 Cleaning and maintenance EN THE REVOLUTION 2016 ...

Page 63: ...ioning EN 7 DECOMMISSIONING INDEX 7 1 Temporary decommissioning 2 7 2 CHECKS AND INSPECTIONS AFTER PROLONGED INACTIVITY 3 7 3 DISMANTLING THE MACHINE 3 7 4 DISPOSAL OF HARMFUL SUBSTANCES 4 Chapter Chapter for the maintenance technician ...

Page 64: ...ARD Before performing this operation ensure that the coffee machine is off power supply up stream of the machine disconnected that the water supply tap upstream of the machine is closed and that the water in the boiler is cold max steam temperature display 1 30 C Remove the top grille 1 of the cup heating plate open the two taps 2 and 3 located on the boiler Clean the machine as described in the M...

Page 65: ...disposed of as domestic waste but separate waste collection regulated by special laws for electrical equipment waste must be complied with Legislative decree no 151 of 25 7 05 2002 96 EC 2003 108 EC Electrical equipment is marked by a symbol of a crossed through trash wheelie bin This symbol indicates the equipment was marketed after 13th of August 2005 and that it must be disposed of separately I...

Page 66: ...06 2017 4 4 OPERA CAP 7 Decommissioning EN THE REVOLUTION 2016 ...

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Page 68: ...ascon di Carbonera TV ITALY T 39 0422 448900 F 39 0422 448935 www sanremomachines com ____________ For any assistance or questions on coffee machines please do not hesitate to contact our Assistant Team at export sanremomachines com Cod 81010001C GB Rev C 06 2017 ...

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