Sandpiper S30 Service & Operating Manual Download

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s30nmdl2sm-rev0614

Model S30 Non-Metallic Page 29

SAFE AIR

EXHAUST

DISPOSAL

AREA

PUMP INSTALLATION AREA

1" DIAMETER AIR

EXHAUST PIPING

1" DIAMETER AIR

EXHAUST PIPING

1" DIAMETER AIR

EXHAUST PIPING

MUFFLER

LIQUID

LEVEL

SUCTION

LINE

LIQUID

LEVEL

SUCTION

LINE

MUFFLER

PUMPING HAZARDOUS LIQUIDS

When a diaphragm fails, the pumped

liquid or fumes enter the air end of the

pump. Fumes are exhausted into

the surrounding environment. When

pumping hazardous or toxic materials,

the exhaust air must be piped to an

appropriate area for safe disposal. See

illustration #1 at right.

This pump can be submerged if

the pump materials of construction

are compatible with the liquid being

pumped. The air exhaust must be

piped above the liquid level. See

illustration #2 at right. Piping used for

the air exhaust must not be smaller

than 1" (2.54 cm) diameter. Reducing

the pipe size will restrict air flow and

reduce pump performance. When the

pumped product source is at a higher

level than the pump (flooded suction

condition), pipe the exhaust higher than

the product source to prevent siphoning

spills. See illustration #3 at right.

CONVERTING THE PUMP FOR

PIPING THE EXHAUST AIR

The following steps are necessary

to convert the pump to pipe the exhaust

air away from the pump.

Use a #8 Torx or flat screwdriver

to remove the six self-tapping screws

(item 1-J).

Remove the muffler cap and muffler

(items 1-D and 1-F). The 1" NPT

molded threads in the air distribution

valve body (item 1-B).

Piping or hose may now be installed.

IMPORTANT INSTALLATION

NOTE:

The manufacturer recommends

installing a flexible hose or connection

between the pump and any rigid

plumbing. This reduces stresses on

the molded plastic threads of the air

exhaust port. Failure to do so may

result in damage to the air distribution

valve body.

Any piping or hose connected to

the pump’s air exhaust port must be

physically supported. Failure to support

these connections could also result in

damage to the air distribution valve

body.

CONVERTED EXHAUST ILLUSTRATION

Illustration #1

Illustration #2

Illustration #3

Exhaust Conversion Drawing

Summary of Contents for S30

Page 1: ...st 21 Air Distribution Valve with Stroke Indicator Servicing 22 Solenoid Shifted Air Valve Drawing 23 Solenoid Shifted Air Valve Parts List 23 Solenoid Shifted Air Distribution Valve Option 24 Pilot Valve Assembly Drawing 25 Pilot Valve Assembly Parts List 25 Pilot Valve Servicing 26 Diaphragm Service Drawing Non Overlay 27 Diaphragm Service Drawing with Overlay 27 Diaphragm Servicing 28 Overlay D...

Page 2: ......

Page 3: ...ACITY 0 to 238 US gallons per minute 0 to 901 liters per minute AIR VALVE No lube no stall design SOLIDS HANDLING Up to 71 in 18mm HEADS UP TO 100 psi or 231 ft of water 7 bar or 70 meters DISPLACEMENT STROKE 9 US gallon 3 41 liter CAUTION Maximum Operating Temperature Limit is 180 F for Polypropylene and 250 F for PVDF Models Air Inlet Side View Air Exhaust Side View Quality System ISO 9001 Certi...

Page 4: ...earance Air Valve with Sound Dampening Muffler 5 Expanded Clearance Air Valve w Mesh Muffler S30 Non Metallic Design Level 2 Ball Valve Explanation of Pump Nomenclature Kit Options 00 None P0 10 30VDC Pulse Output Kit P1 Intrinsically Safe 5 30VDC 110 120VAC 220 240VAC Pulse Output Kit P2 110 120 or 220 240VAC Pulse Output Kit E0 Solenoid Kit with 24VDC Coil E1 Solenoid Kit with 24VDC Explosion Pr...

Page 5: ...Y U S Gallons per minute Liters per minute BAR PSI HEAD NPSHR METERS FEET MODEL S30 Non Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 40 PSI 2 72 Bar 20 PSI 1 36 Bar 80 PSI 5 44 Bar Air Inlet Pressure 100 PSI 6 8 Bar 6...

Page 6: ...NGE CONFIGURATION 3 4 DIA 4 HOLES EQUALLY SPACED ON A 6 DIA BOLT CHANGE STANDARD INTEGRAL MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS Dimensions S30 Non Metallic Dimensions in Inches Dimensional tolerance 1 8 Note Porting Flanges are also available with PN10 80mm DIN bolting configuration Note Dimensions A is from the vertical center line ...

Page 7: ...PLACES BOTTOM VIEW SIDE VIEW FRONT VIEW SUCTION PORT 3 STANDARAD 125 FLANGE CONFIGURATION 3 4 DIA 4 HOLES EQUALLY SPACED ON A 6 DIA BOLT CHANGE STANDARD INTEGRAL MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS AIR INLET 3 4 NPT Note Porting Flanges are also available with PN10 80mm DIN bolting configuration Note Dimensions A is from the vertic...

Page 8: ...IEW SUCTION PORT 3 STANDARAD 125 FLANGE CONFIGURATION 3 4 DIA 4 HOLES EQUALLY SPACED ON A 6 DIA BOLT CHANGE STANDARD INTEGRAL MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS Dimension Standard Pump A B 6 9 16 6 9 16 Pulse Output Kit Sound Dampening Muffler Mesh Muffler 12 11 16 12 11 16 13 3 4 22 9 32 8 13 16 14 15 16 Note Porting Flanges are ...

Page 9: ...3 STANDARAD 125 FLANGE CONFIGURATION 3 4 DIA 4 HOLES EQUALLY SPACED ON A 6 DIA BOLT CHANGE STANDARD INTEGRAL MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS Metric Dimensions S30 Non Metallic with Spill Containment Dimensions in Millimeters Dimensional tolerance 3mm Dimension Standard Pump A B 167mm 167mm Pulse Output Kit 322mm 322mm Sound Dam...

Page 10: ...ible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less than 13mm i...

Page 11: ...51 000 Filter Regulator Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure INSTALLATION GUIDE Top Discharge Ball Valve Unit 2 Surge Suppressor Limited to 100 psi ...

Page 12: ...g and all other openings and connections Be certain the air supply is locked out or made non operational so that it cannot be started while work is being done on the pump Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death WARNING WARNING In the event of diaphrag...

Page 13: ...ED 361 Nitrile 363 FKM Fluorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 B...

Page 14: ...orrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air leakage or...

Page 15: ... Seals 476 140 654 WETTED END KIT Santoprene Diaphragms PTFE Overlay Diaphragms TFE Balls and TFE Seals 476 143 354 WETTED END KIT for Polypropylene Spill Containment Santoprene Diaphragms PTFE Overlay Diaphragms PTFE Pumping Diaphragms PTFE Balls and PTFE Seals 476 143 655 WETTED END KIT for PVDF Spill Containment Santoprene Diaphragms PTFE Overlay Diaphragms PTFE Pumping Diaphragms PTFE Balls an...

Page 16: ...mber Outer 2 16 196 152 307 Chamber Inner 2 196 152 309 Chamber Inner 2 196 152 332 Chamber Inner 2 17 286 077 354 Diaphragm 2 286 077 357 Diaphragm 2 18 286 078 600 Diaphragm Overlay 2 19 312 103 520 Elbow 4 312 103 552 Elbow 4 20 360 090 360 Gasket Air Inlet 1 21 360 091 360 Gasket Inner Chamber 2 22 360 092 360 Gasket Pilot Valve 1 23 360 093 360 Gasket Main Air Valve 1 24 518 133 520 Manifold ...

Page 17: ...x HD 5 8 11 x 4 00 4 45 196 156 552 Chamber Spill Containment 2 196 156 600 Chamber Spill Containment 2 46 286 079 600 Diaphragm Pumping 2 47 518 135 520 Manifold 2 518 135 520E Manifold 80mm DIN 2 518 135 552 Manifold 2 518 135 552E Manifold 80mm DIN 2 48 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 49 560 078 611 O Ring 8 50 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 51 618 025 110 P...

Page 18: ...Apply air pressure to the air distribution valve Install safety clip item 1 F into the smaller unthreaded hole in one end cap This locks the valve spool to one side keeping the pump from shifting 5 Face the side of the pump with the installed safety clip If the safety clip is installed in the top end cap fill the left spill containment chamber If the safety clip is installed on the bottom end cap ...

Page 19: ...6 156 552 Chamber Spill Containment 2 196 156 600 Chamber Spill Containment 2 46 286 080 354 Diaphragm Pumping 2 47 518 135 520 Manifold Spill Containment 2 518 135 520E Manifold 80mm DIN 2 518 135 552 Manifold Spill Containment 2 518 135 552E Manifold 80mm DIN 2 48 538 022 110 Pipe Nipple 4 538 022 308 Pipe Nipple 4 49 560 078 611 O ring 8 50 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 51 618...

Page 20: ...y air pressure to the air distribution valve Install safety clip item 1 F into the smaller unthreaded hole in one end cap This locks the valve spool to one side keeping the pump from shifting 5 Face the side of the pump with the installed safety clip If the safety clip is installed in the top end cap fill the left Spill Containment chamber If the safety clip is installed on the bottom end cap fill...

Page 21: ...675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self tapping 4 For pumps equipped with PTFE Coated Hardware 1 031 140 002 Air Valve Assembly 1 Includes all items used on 031 140 000 except 1 J 710 015 308 Screw Self tapping 4 1 H 675 044 308 Ring Retaining 2 For pumps equipped with PTFE coated hardware option 1 031 141 000 Air Valve Assembly 1 Includes all items used on 031 140 000 minus items ...

Page 22: ...hes or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of the air valve Install one end cap item 1 E with an o ring item 1 G and one bumper item 1 C into one end of the air valve body item 1 B Install one retaining ring item 1 H into the groove on the same end Remove the new sleeve an spool set item 1 A...

Page 23: ...360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 1 M 560 029 360 O Ring 2 For Pumps with PTFE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 1 H 675 044 308 Ring Retaining 2 includes all other items on 031 146 000 above For Pumps with Alternate Mesh Sound Dampening Mufflers or Piped Exhaust 1 0...

Page 24: ...ve the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 E with an o ring item 1 G into one end of the air valve body item 1 B Install one retaining ring item 1 H into the groove on the same end Insert the safety clip item 1 K through the small unthreaded hole in the ...

Page 25: ...DC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 59 241 001 000 Connector conduit 1 60 170 061 115 Capscrew Hex HD 3 8 16 x 1 75 4 61 618 052 506 Plug 2 For Explosion Proof Solenoid Valve 58 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 HZ 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC ...

Page 26: ...o cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much l...

Page 27: ... LIST ITEM PART NUMBER DESCRIPTION QTY 2 095 089 000 Pilot Valve Assembly 1 2 A 095 081 551 Body Pilot Valve 1 2 B 135 033 506 Bushing 2 2 C 675 055 115 Ring Retaining 2 2 D 770 049 175 Spacer 5 2 E 917 001 374 Wiper 6 2 F 775 033 506 Spool Pilot 1 Pilot Valve Assembly Drawing ...

Page 28: ...rs and spacers until they are against the installed retaining ring in the opposite end of the pilot valve body Install the remaining bushing making sure the step side faces the wiper Install the remaining retaining ring using clip ring pliers Apply a light coating of grease to the inner diameter of each wiper Also apply a light coating of grease to the outer diameter of the pilot valve spool and g...

Page 29: ...s30nmdl2sm rev0614 Model S30 Non Metallic Page 27 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay 32 25 15 13 6 28 17 16 29 9 14 24 24 32 25 15 13 6 28 17 29 9 14 24 24 ...

Page 30: ... compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 6 is installed over the diaphragm rod Threadthestudoftheonediaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod item 33 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the ...

Page 31: ...t source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTING THE PUMP FOR PIPING THE EXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Use a 8 Torx or flat screwdriver to remove the six self tapping screws item 1 J Re...

Page 32: ... abrasive wear or embedded materials Replace as needed Inspect the check balls items 3 for wear abrasion or cuts on the spherical surface The check valve seats items 38 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfers The spherical surface of the check balls must seat flush to the surface of the inner chamfer on the check va...

Page 33: ...l2sm rev0614 Model S30 Non Metallic Page 31 Dual Port Option Drawing 3 ANSI STYLE FLANGE CONNECTION FOUR ø 75 HOLES ON A ø6 00 BOLT CIRCLE 3 ANSI STYLE FLANGE CONNECTION FOUR ø 75 HOLES ON A ø6 00 BOLT CIRCLE ...

Page 34: ...he Dual Porting Drawing Single porting of the suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arrangement remove the only the discharge manifolds spacers and manifold seals Position the discharge elbows in the desired direction at 90 increments See arrows and optional position...

Page 35: ...0 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 52 Insert leak detector into the pipe tee item 56 LEAK DETECTION OPTION MECHANICAL Follow instructions found elsewhere in this manual Filling the Spill Containment Chambers when installing leak detectors Mechanical Leak Detector Installation Kit 031 023 110 To install mechanical leak detec...

Page 36: ...e Stroke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on theAir Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool Consult the factory for further information and availability Pulse Output Kit Drawing Pulse Output Kits 475 244 001 10 30 VDC 475 244 002 110 220 VAC 475 244 003 10 30VD...

Page 37: ...0 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 52 Insert leak detector into the pipe tee item 56 LEAK DETECTION OPTION MECHANICAL Follow instructions found elsewhere in this manual Filling the Spill Containment Chambers when installing leak detectors Mechanical Leak Detector Installation Kit 031 023 110 To install mechanical leak detec...

Page 38: ... hold it in place OPTION 1 530 027 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is equipped with a porous plastic element OPTION 2 530 010 000 Mesh Muffler screws directly into the Air Valve Body This muffler is equipped with a metal element OPTION 6 530 033 000 Metal Muffler screws directly into the Air Body Option 1 and 2 Option 6 Option 0 ...

Page 39: ...A Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 20...

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Sandpiper S30, Service & Operating Manual

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