Samsung DW60A8040 Series Page 42 Repair Manual Download

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42 _ Disassembly and Reassembly

2-19. COVER TOP

- COVER TOP : DD81-02552D (*FW models), DD81-02552C (*FS models) / SVC TOP COVER

Part

Figure

Description

COVER TOP

(Only for Free

standing models /

DW60A80**F*)

[DISASSEMBLY]

1. Release 2 screws.

- Screws: DD81-02692A / 2 pcs

WARNING

Be sure to remove the power plug before

servicing.

2. Pull the COVER TOP backward to release hooks,

and take it off upward.

-TOP COVER : DD81-02552C/DD81-02552D

Hook Of Cover Top

Guide Of Cover Top

Tub Frame

[ASSEMBLY]

1. Put the COVER TOP on the top of dishwasher, and

push it forward to assembly.

Pay attention to lock the hooks(COVER TOP) to TUB

FRAME.

2. Fasten 2 screws.

- Screws: DD81-02692A / 2 pcs

Summary of Contents for DW60A8040 Series

Page 1: ...W60R7050 Series DW60R7040 Series Model Name DW60A8070 Series DW60A8060 Series DW60A8050 Series DW60A8040 Series Model Code DW60A8070BB DW60A8070US DW60A8060BB DW60A8060IB DW60A8060FS DW60A8060FW DW60A8050BB DW60A8050US DW60A8050FS DW60A8040BB DW60A8040IB For End User ...

Page 2: ...ONICS Company WARNING Note 1 You can check where to buy replacement parts at http samsung com 2 Visit the part purchase site and enter the model code of your product to check the parts available for purchase The model code is labelled on the edge of the tub When you open the dishwasher s door you can check the model code and version on the barcode label at the left side of the tub 3 For replacemen...

Page 3: ...ool In reassembling of the clamp bend ear clamp using our SVC part this tool is needed NOTE Preparation for parts replacement 1 Remove the residual water inside the product Drain the water by operating the drain pump 2 Close the water supply valve 3 Turn off the power disconnect the power cable You must turn off the circuit breaker connected to the product 4 Pull out the unit from the sink and lay...

Page 4: ...sconnect the power supply Lock the water faucet that is connected with inlet hose Uninstall the dishwasher from the furniture cabinet except simple work Disconnect the Inlet Drain hoses from the duct if the hoses are too short to pull the dishwasher out of the furniture cabinet enough Make sure to remove any remaining water in the Sump and hoses by rag or vacuum There is a risk of water spill on t...

Page 5: ... TANK replacement Empty the FRESH TANK before repair Refer to page for how to empty WARNING Be sure to remove the power plug before servicing CAUTION Empty the water container before lay down set Refer to page for how to empty In case of Free Standing models there re no screws of type B C B 2 1 2 Remove 3 screws at the back side of dishwasher Type C DD81 02692A 1 pc Type B DD81 02694A 2 pcs In cas...

Page 6: ...CASE BRAKE by rotating in a counter clockwise direction with long nose pliers CAP CASE BRAKE DD81 02725A CAUTION It can be brake easily when you use the iron part of the pliers Take off the cap using the handle part of the pliersto prevent damage Fresh Tank 6 Remove 1 screw from the FRESH TANK assembly Screw DD81 02694A 1pc Gasket brake 7 Remove the GASKET BRAKE from the FRESH TANK assembly GASKET...

Page 7: ...er leakage when it s assembled wrong 2 fasten the CAP CASE BRAKE by rotating in a clockwise direction with long nose pliers CAUTION It can be break easily when you the use iron part of the pliers Take off the cap using the handle part of the pliers to prevent damage 3 Assemble the left SIDE PANEL with the screws CAUTION Fasten the screws that was assembled to origin location Don t assemble to othe...

Page 8: ...881A DD81 02881C WARNING Be sure to remove the power plug before servicing In case of Free Standing models there re no screws of type B CAUTION RECYCLE TANK replacement Empty the RECYCLE TANK before repair Refer to page for how to empty C B 2 1 2 Remove 3 screws at the back side of dishwasher Type C DD81 02692A 1 pc Type B DD81 02694A 2 pcs In case of Free Standing models take off the COVER TOP by...

Page 9: ...UCT DRY NUT by rotating in a counter clockwise direction with long nose pliers DUCT DRY NUT DD81 02705A CAUTION It can be brake easily when you use the iron part of the pliers Take off the cap using the handle part of the pliers to prevent damage Recycle Tank 6 Remove 1 screw from the RECYCLE TANK assembly Screw DD81 02694A 1pc Gasket brake 7 Remove the GASKET BRAKE from the RECYCLE TANK assembly ...

Page 10: ... to assemble the seal correctly It can cause the water leakage when it s assembled wrong 2 fasten the DUCT DRY NUT by rotating in a clockwise direction CAUTION Wear gloves with friction and tighten firmly Otherwise there is a risk of leakage 3 Assemble the right SIDE PANEL with the screws CAUTION Fasten the screws that was assembled to origin location Don t assemble to other locations WARNING Do n...

Page 11: ...1 02693A 2 pcs Type B DD81 02694A 1 pc HOUSING LEFT DD81 02928B DD81 02880A DD81 02880C WARNING Be sure to remove the power plug before servicing In case of Free Standing models there re no screws of type B C B 2 1 2 Remove 3 screws at the back side of dishwasher Type C DD81 02692A 1 pc Type B DD81 02694A 2 pcs In case of Free Standing models take off the COVER TOP by removing 2 screws of type A A...

Page 12: ...ase brake Gasket brake 6 Remove the GASKET BRAKE from the CASE BRAKE assembly GASKET BRAKE DD81 02726A ASSEMBLY 1 Fit the GASKET BRAKE on the CASE BRAKE and fasten the CAP CASE BRAKE by rotating in a clockwise direction with long nose pliers CAUTION It can be break easily when you use the iron part of the pliers Take off the cap using the handle part of the pliers to prevent damage CAUTION Pay att...

Page 13: ...to Remove the power plug before servicing B A B A 2 Remove 10 screws that connect the ASSY CONTROL PANEL to the dishwasher s DOOR with Torx T15 screwdriver Type A DD81 03011A 6 pcs Type B DD81 02758A 4 pcs SUB TOUCH PBA DW60A8070 DW60A8060 DW60A8050 models DW60A8040 models LAN PBA WIFI 3 Remove the wire harness that connect MAIN PBA to SUB TOUCH PBA 4 In the case of DW60A8070 DW60A8060 DW60A8050 m...

Page 14: ...Connect wire terminal to connect MAIN PBA to SUB TOUCH PBA 2 In the case of DW60A8070 DW60A8060 DW60A8050 models connect the LAN PBA Wi Fi connector as well CAUTION Make sure the Wire harness are not getting stuck in other parts B A 3 Fix 10 screws to connect the ASSY CONTROL PANEL to the dishwasher s DOOR with Torx T15 screwdriver Type A DD81 03011A 6 pcs Type B DD81 02758A 4 pcs ...

Page 15: ... Be sure to remove the power plug before servicing B A B A 2 Remove 8 screws that connect the ASSY CONTROL PANEL to the dishwasher s DOOR with Torx T15 screwdriver Type A DD81 03011A 6 pcs Type B DD81 02758A 2 pcs SUB PBA DW60A8070 DW60A8060 DW60A8050 models DW60A8040 models LAN PBA WIFI 3 Remove wire connector that connect MAIN PBA to SUB PBA 4 In the case of DW60A8070 B DW60A8060 B DW60A8050 B m...

Page 16: ...nect the Wire harness that connect MAIN PBA to SUB PBA In case of DW60A8070 B DW60A8060 B DW60A8050 B models connect the wire connector of LAN PBA WIFI as well CAUTION Make sure the Wire harness are not getting stuck in other parts B A 2 Fix 8 screws to connect the ASSY CONTROL PANEL to the dishwasher s DOOR with Torx T15 screwdriver Type A DD81 02756A 2 pcs Type B DD81 02758A 6 pcs ...

Page 17: ... DW60A80 F DW60A80 U models Type A DD81 02758A 4 pcs Type B DD81 02757A 4 pcs DW60A80 BB DW60A80 IB models Type A DD81 02758A 2 pcs Type B DD81 02757A 6 pcs A B WARNING Be sure to remove the power plug before servicing CAUTION Be careful to avoid injury when the DOOR is closed after removing DOOR OUTER CAUTION The screws can fall into the SUMP after disassembly Keep the screws in a safe place to r...

Page 18: ... gloves It can cause injury from sharp edge Holes of DOOR OUTER Hooks of CONTROL PANEL A B DW60A80 F DW60A80 U models A B DW60A80 BB DW60A80 IB models 2 Fasten 8 screws to fix the DOOR OUTER Screws on DOOR are Torx T15 type Use the Torx T15 screw driver when release the screws DW60A80 F DW60A80 U models Type A DD81 02758A 4 pcs Type B DD81 02757A 4 pcs DW60A80 BB DW60A80 IB models Type A DD81 0275...

Page 19: ... left right with the DOOR closed WARNING Be sure to remove the power plug before servicing CAUTION Pay attention to DOOR drop after remove the rope It can cause injury ASSY HINGE RIGHT DD82 01675A ASSY HINGE LEFT DD82 01676A 2 Remove HOLDER HINGE from the DOOR HINGE CAUTION Be careful to avoid injury from the DOOR drop without HOLDER ROPE DOOR Rotate the HOLDER HINGE to release from hook HOLDER HI...

Page 20: ...ght 1 Remove 2 terminals that connected to DETERGENT DISPENSER and 1 ground wire that connected to BRACKET DOOR FRAME WARNING Be sure to remove the power plug before servicing CAUTION Pay attention to hook of terminals 2 Remove HOLDER ROPE DOOR from the DOOR HINGE left right with the DOOR closed CAUTION Pay attention to DOOR drop after remove the rope It can cause injury GUIDE HINGE 3 Push both ri...

Page 21: ... of about 15 WARNING Do not this work without safety gloves It can cause injury from sharp edge 5 Remove 2 screws to take off BRACKET DOOR FRAME from the DOOR INNER Screws DD81 02728A 2 pcs WARNING Do not this work without safety gloves It can cause injury from sharp edge 6 Remove 2 screw at each side to take off DOOR HINGE from the DOOR INNER Screws DD81 02764A 4 pcs 7 Take off the GUIDE HINGE fr...

Page 22: ...1 02728A 2 pcs WARNING Do not this work without safety gloves It can cause injury from sharp edge About 15 2 Fit the DOOR INNER assembly into the holder of TUB to lock the hook of DOOR HINGE WARNING Do not this work without safety gloves It can cause injury from sharp edge 3 Fit the HOLDER ROPE DOOR on the both side of DOOR HINGE with the DOOR closed 4 Connect 2 terminals of DETERGENT DISPENSER an...

Page 23: ... servicing CAUTION Be careful to avoid injury when the DOOR is closed after remove DOOR OUTER CAUTION The screws can fall into the SUMP after disassembly Keep the screws to other place to reassemble the DOOR 3 Remove the all fixing screws of the SIDE PANEL and separate the SIDE PANEL on both sides WARNING Do not this work without safety gloves It can cause injury from sharp edge 4 Open the ASSY DO...

Page 24: ...LEFT DW60A80 IB models 5 Open the door to apply tension to the DOOR SPRING and fix the DOOR SPRING with a PIN 6 Remove the 2 screws which is fixed to INNER DOOR 7 Remove the stopper by pulling it by hand WARNING Do not this work without safety gloves It can cause injury from sharp edge ...

Page 25: ...INGE RIGHT hanging from DOOR SPRING ASSY HINGE RIGHT DD82 01908A ASSY HINGE LEFT DD82 01907A ASSEMBLY 1 Pull the ASSY HINGE RIGHT to apply tension to the SPRING and then fix the SPRING with a PIN WARNING Do not this work without safety gloves It can cause injury from sharp edge 2 Assemble by hanging the hook of ASSY HINGE RIGHT on DOOR SPRING ...

Page 26: ...t by hand WARNING Do not this work without safety gloves It can cause injury from sharp edge 4 Fasten the 2 screws on the side of the INNER DOOR 5 After assembling the SIDE PANEL on both sides fasten the screws A total of 7 screws are fastened to one SIDE PANEL WARNING Do not this work without safety gloves It can cause injury from sharp edge ...

Page 27: ...y _ 27 Part Figure Description ASSY HINGE RIGHT ASSY HINGE LEFT DW60A80 IB models C B A 6 Fasten 10 screws to fix the DOOR OUTER and ASSY CONTROL PANEL Type A DD81 02756A 2 pcs Type B DD81 02758A 6 pcs Type C DD81 02757A 6 pcs ...

Page 28: ...d the seal It can cause injury from sharp edge SEAL TUB PACKING DD81 02770A Insert to Bracket seal Tub Seal tip Seal tip faces to inside ASSEMBLY 1 Put some water on new SEAL TUB PACKING to assemble it easily Fold the SEAL TUB PACKING in half with the tip of the seal facing inward CAUTION Pay attention to the direction of seal If it is assembled in reverse it may cause leakage of steam or water Ce...

Page 29: ...out 3 4 cm 3 Put Seal in the left right side of the bottom The folded seal is about 3 4 cm long 4 Press the seal from the top corner toward remaining side CAUTION Pay attention to assemble not to deform the seal tip at the corner If the gap is opened it may cause steam leakage ...

Page 30: ...OWER off upward ROTOR LOWER DD81 02977A 3 Turn the COARSE FILTER counter clockwise to unlock the filter assembly FILTER COARSE DD81 02452A 4 Remove 2 screws to take off ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs ASSY DUCT NOZZLE DD82 01501A 5 Release the hooks from tub holders WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Make sure to reassemble to right...

Page 31: ...ntion to assemble the HOLDER ROTOR LOWER correctly There re risks of leakage or poor performance when it s misassembled 2 Assemble the ASSY DUCT NOZZLE to hooks and on the HOLDER ROTOR LOWER WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Make sure to reassemble to correct location There re risks of leakage or poor performance when it s misassembled ...

Page 32: ... _ Disassembly and Reassembly Part Figure Description ROTOR LOWER ASSY DUCT NOZZLE 3 Fasten 2 screws to fit the ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs 4 Put the ROTOR LOWER onto the HOLDER ROTOR LOWER ...

Page 33: ...he BASKET MIDDLE 2 Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE ASSY ROTOR MIDDLE DD82 01894A CAUTION Be careful not to be broken the hooks ASSEMBLY 1 Reassembly is the reverse order of disassembly long short long short To disassemble the ROTOR MIDDLE only loosen the HOLDER ROTOR MIDDLE to counter clockwise direction Make sure to fit the hook to the right location of ROTOR ...

Page 34: ...se to unlock the filter assembly 2 Separate the filters by releasing hooks WARNING Do not this work without safety gloves It can cause injury from sharp edge Make sure to direction of MICRO FILTER when reassemble filters Hooks must face upward Coarse filter Fine filter Micro filter ASSEMBLY Reassembly is the reverse order of disassembly FILTER COARSE DD81 02452A FILTER MICRO DD81 02453A FILTER FIN...

Page 35: ...and separate it ASSY ROLLER 3RD 2 Release the hook of ASSY ROLLER 3RD fixed to the WIRE FRAME 3RD and separate it 3 Remove the HANDLE BASKET by lifting the 2 RIB WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Be careful not to be broken the hooks ASSEMBLY 1 Assemble the BASKET 3RD with ASSY ROLLER 3RD and HANDLE BASKET together WARNING Do not this work w...

Page 36: ... ASSY BRACKET ADJUSTER ASSYAdjuster 2 Release 4 hooks of ASSY ADJUSTER at each side to release them from the BASKET MIDDLE ASSY BRACKETADJUSTER LEFT DD82 01896A ASSY BRACKETADJUSTER RIGHT DD82 01897A ASSYADJUSTER L DD82 01958A ASSYADJUSTER R DD82 01959A WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Be careful not to be broken the hooks ASSEMBLY 1 Assemb...

Page 37: ...ure Description BASKET MIDDLE HANDLE BASKET WIRE FOLDING HOLDER TINE UP HOLDER GUIDE TINE GUIDE BUTTON HOLDER GUIDE TINE UP HANDLE BASKET DISASSEMBLY 1 Remove the HANDLE BASKET by lifting the 2 RIB WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Be careful not to be broken the hooks WIRE FOLDING HOLDER TINE UP 2 Release the 2 HOLDER TINE UP hooks and sepa...

Page 38: ...DE TINE WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Be careful not to be broken the hooks 1 2 HOLDER GUIDE TINE UP WIRE GUIDE TINE 5 Release the hook of HOLDER GUIDE TINE UP to separate WIRE GUIDE TINE from BASKET MIDDLE WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Be careful not to be broken the hooks ASS...

Page 39: ...en the dishwasher s DOOR and take off the BASKET LOWER 2 Remove the HANDLE BASKET by lifting the 2 RIB 3 Release hook to take off ROLLER BASKET WARNING Do not this work without safety gloves It can cause injury from sharp edge Wire tine Holder tine low Holder wire L R 4 Release the hook to remove HOLDER WIRE L R and HOLDER TINE LOW and separate the WIRE TINE ASSEMBLY 1 Reassembly is the reverse or...

Page 40: ...DER RAIL MIDDLE REAR DD81 02768A Rail Basket Left Rail Basket Right 2 Take off the RAIL BASKET RAIL MID LEFT DD81 02766A RAIL MID RIGHT DD81 02767A WARNING Do not this work without safety gloves It can cause injury from sharp edge ASSEMBLY 1 Put the RAIL BASKET on the ROLLER RAIL WARNING Do not this work without safety gloves It can cause injury from sharp edge CAUTION Make sure that the direction...

Page 41: ...lease 2 screws Screws DD81 02694A 2 pcs WARNING Be sure to remove the power plug before servicing 2 Release the holder of COVER PLINTH slightly from the hook by flat head screw driver and pull up the COVER PLINTH 3 Do same work at the opposite side COVER PLINTH DD81 01650A DD81 01650B ASSEMBLY 1 Assemble the COVER PLINTH to BASE CAUTION Insert the COVER PLINTH inside the holder 2 Open the DOOR to ...

Page 42: ...rews DD81 02692A 2 pcs WARNING Be sure to remove the power plug before servicing 1 2 2 Pull the COVER TOP backward to release hooks and take it off upward TOP COVER DD81 02552C DD81 02552D 1 2 Hook Of Cover Top Guide Of Cover Top Tub Frame ASSEMBLY 1 Put the COVER TOP on the top of dishwasher and push it forward to assembly Pay attention to lock the hooks COVER TOP to TUB FRAME 2 Fasten 2 screws S...

Page 43: ...NG RIGHT COVER TUB REAR DD81 03043A BB IB models DD81 02734A US FS FW models SVC COVER TUB REAR Part Figure Description SIDE PANEL GUIDE TUB TOP COVER TUB REAR DW60A80 F DISASSEMBLY 1 Release 2 screws Screws DD81 02692A 2 pcs WARNING Be sure to remove the power plug before servicing 1 2 2 Pull the COVER TOP backward to release hooks and take it off upward A B Cover Tub Rear B Guide Tub Top 3 Relea...

Page 44: ... to be dented SIDE PANEL because of hook Side Panel Left Side Panel Right Guide Tub Top Cover Tub Rear 5 Pull the SIDE PANEL off from the COVER PLINTH GUIDE TUB TOP and COVER TUB REAR are disassembled together GUIDE TUB TOP DD81 02733A HOUSING LEFT DD81 02928B DD81 02880A DD81 02880C HOUSING RIGHT DD81 02929B DD81 02881A DD81 02881C COVER TUB REAR DD81 03043A DD81 02734A ASSEMBLY 1 Assemble the GU...

Page 45: ... into the COVER PLINTH WARNING Do not this work without safety gloves It can cause injury from sharp edge On The Tub Frame On The Guide Tub Top Could be dented Hook 3 Assemble the SIDE PANEL left right to each side CAUTION Be careful not to be dented SIDE PANEL because of hook Front Top Rear 4 Make sure to fit the SIDE PANEL correctly ...

Page 46: ... Rear side Type B DD81 02694A 4 pcs Top side Type B DD81 02694A 2 pcs CAUTION Fasten the screws that was assembled to origin location Don t assemble to other locations 1 2 Hook Of Cover Top Guide Of Cover Top Tub Frame 6 Put the COVER TOP on the top of dishwasher and push it forward to assembly Pay attention to lock the hooks COVER TOP to TUB FRAME 7 Fasten 2 screws Screws DD81 02692A 2 pcs ...

Page 47: ...94A 4 pcs Type C DD81 02692A 2 pcs Top side Type B DD81 02694A 2 pcs Side Panel Left Side Panel Right Guide Tub Top Cover Tub Rear 2 Disassemble the SIDE PANEL left right from each side GUIDE TUB TOP and COVER TUB REAR are disassembled together GUIDE TUB TOP DD81 02733A HOUSING LEFT DD81 02928B DD81 02880A DD81 02880C HOUSING_RIGHT DD81 02929B DD81 02881A DD81 02881C COVER TUB REAR DD81 03043A DD8...

Page 48: ... fixed without SIDE PANEL Recommend to work by 2 people On The Tub Frame On The Guide Tub Top 2 Assemble the SIDE PANEL left right to each side WARNING Do not this work without safety gloves It can cause injury from sharp edge A B B Cover Tub Rear C B Guide Tub Top 3 Fasten screws Front side Type A DD81 02693A 4 pcs Type B DD81 02694A 2 pcs Rear side Type B DD81 02694A 4 pcs Type C DD81 02692A 2 p...

Page 49: ...nuts are fastened correctly Check whether they are fastened with the specified torque 5 Remove foreign material Check whether any foreign material such as soil wire scraps and screws are in the dishwasher Check whether any foreign material is entering through the sump into the disposer 6 Check for water leakage Check whether there is water leakage from the hose connector door case sump drain motor...

Page 50: ... Eurpoe CIS Mideast africa gspn1 samsungcsportal com Asia gspn2 samsungcsportal com North Latin America gspn3 samsungcsportal com China china samsungportal com This Service Manual is a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished under applicable International and or domestic law ...

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