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Samson 3310, Mounting And Operating Instructions

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Samson 3310 Mounting And Operating Instructions Download Page 29

EB 8222-1 EN 

 5-3

Installation

 

Î

When the valve and actuator are al-
ready assembled, check the tightening 
torques of the bolted joints (

u

 AB 0100). 

Components may loosen during trans-
port.

Legend for Fig. 5-1 and Fig. 5-2

1

Support shaft

2

Yoke

3

Bottom flange

4

Insulating section

5

Valve body

7

Segmented ball

10

Spring

12

Valve shaft

15

Packing gland

17

Bearing bushing

18

Bearing bushing

30

Retainer

35

Bushing

40

V-ring packing

46

Gasket

49

Spacer

70

Retaining screw

80

Washer

88

O-ring seal

90

Gasket

Summary of Contents for 3310

Page 1: ...tion 2020 In combination with an actuator e g AIR TORQUE Type SRP DAP Pneumatic Rotary Actuator or SAMSON Type 3278 Pneumatic Rotary Actuator Type 3310 Segmented Ball Valve with AIR TORQUE Type SRP DA...

Page 2: ...If you have any questions about these instructions contact SAMSON s After sales Service aftersalesservice samsongroup com Documents relating to the device such as the mounting and operating in structi...

Page 3: ...Rotary Actuator 3 4 3 2 Versions 3 4 3 3 Additional fittings 3 4 3 4 Valve accessories 3 4 3 5 Technical data 3 5 4 Shipment and on site transport 4 1 4 1 Accepting the delivered goods 4 1 4 2 Removi...

Page 4: ...tion 9 4 9 4 2 Changing the characteristic 9 4 9 5 Service work 9 5 9 5 1 Replacing the packing 9 5 9 5 2 Replacing the seat ring 9 6 9 5 3 Replacing the segmented ball valve shaft and bearings 9 12 9...

Page 5: ...ntended purpose or for damage caused by external forces or any other external factors Refer to the technical data and nameplate for limits and fields of application as well as possible uses Reasonably...

Page 6: ...e fail safe position of the control valve upon air supply or control signal failure depends on the actuator used see associated actuator documentation When the valve is combined with a pneumatic rotar...

Page 7: ...re only known to the operator Responsibilities of operating personnel Operating personnel must read and understand these mounting and operating instructions as well as the referenced documents and obs...

Page 8: ...s on possible personal injury WARNING Risk of burn injuries due to hot or cold components and pipelines Depending on the process medium valve components and pipelines may get very hot or cold and caus...

Page 9: ...ead to crush injuries to hands or fingers if they are inserted into the valve Do not insert hands or fingers into the valve body Before working on the control valve release any energy in the actuator...

Page 10: ...instructions not followed There is a risk of personal injury Keep all relevant markings and inscriptions on the device in a constantly legible state Immediately renew damaged missing or incorrect nam...

Page 11: ...medium being contaminated through the use of unsuitable lubricants and or contaminated tools and components If necessary keep the valve and the tools used free from solvents and grease Make sure that...

Page 12: ...1 8 EB 8222 1 EN Safety instructions and measures...

Page 13: ...ristic DIN KVS or LIN ANSI JIS CV or LIN equal percentage LIN linear 8 Seat plug seal ME ARCAP metal seal PT PTFE PK PEEK 450G Victrex E Metal seal E Item Inscription meaning 9 PED Pressure Equipment...

Page 14: ...gmented ball of the valves have an item number written on them You can contact us stating this item number to find out which material is used 2 4 Marking to indicate direc tion of flow The standard di...

Page 15: ...position opening an gle of the segmented ball 7 and thus the cross sectional area of flow between the ball and body 5 The actuator motion is trans mitted to the segmented ball valve by the valve shaft...

Page 16: ...gn and principle of operation 1 3 5 7 10 15 18 30 35 40 46 70 80 18 90 2 12 17 49 88 88 Valve seat Stop bolt B Stop bolt A Fig 3 1 Sectional view of Type 3310 Valve Standard version with AIR TORQUE Ty...

Page 17: ...ciple of operation 1 2 3 5 7 10 15 18 30 35 40 46 70 80 18 90 90 12 17 49 49 88 88 4 Valve seat Stop bolt 1 Stop bolt 2 Fig 3 2 Sectional view of Type 3310 Valve Version with standard insulating secti...

Page 18: ...ons the preferable combina tion with a SAMSON Type 3278 Pneumatic Rotary Actuator or AIR TORQUE Type SRP DAP Pneumatic Rotary Actuator is described The pneumatic actuator with or without handwheel can...

Page 19: ...ide information on the control valve ver sion See the Markings on the device sec tion More information is available in Data Sheet u T 8222 1 Noise emissions SAMSON is unable to make general state ment...

Page 20: ...28 F 1 4408 29 to 220 C 20 to 428 F ANSI A216 WCC 29 to 220 C 20 to 428 F A351 CF8M 29 to 220 C 20 to 428 F Version with standard insulat ing sec tion DIN 1 0619 10 to 220 C 14 to 428 F 10 to 220 C 14...

Page 21: ...38 179 208 243 257 311 352 SMF Small Male Face ASME LTF Large Tongue Face ASME STF Small Tongue Face ASME Shaft end diameter d 16 16 16 16 25 25 36 36 36 Dimensions of square drive on shaft end SW1 12...

Page 22: ...31 8 47 2 81 8 107 153 Class 300 RF 7 10 13 4 23 6 39 1 62 1 102 143 201 Additional weight of standard insulat ing section 3 7 3 7 4 4 6 9 16 2 16 2 23 2 23 2 23 2 Dimensional drawings Standard versio...

Page 23: ...ical data section 4 2 Removing the packaging from the valve Observe the following sequence Do not open or remove the packaging until immediately before lifting to install the valve into the pipeline L...

Page 24: ...ody bear the entire load Do not attach load bearing slings to the actuator handwheel or any other parts Observe lifting instructions see sec tion 4 3 2 Our after sales service can provide more de tail...

Page 25: ...tipping over Do not leave loads suspended when in terrupting work for longer periods of time Make sure that the axis of the pipeline is always horizontal during lifting and the axis of the valve shaft...

Page 26: ...t at a relative humidity of less than 75 In damp spaces prevent condensation If necessary use a drying agent or heating Make sure that the ambient air is free of acids or other corrosive media The per...

Page 27: ...n the actuator which caus es the valve shaft to move 5 1 Installation conditions Work position The work position for the control valve is the front view looking onto the operating con trols including...

Page 28: ...re vent a vacuum from forming in the device Locate the vent plug on the opposite side to the work position of operating person nel 5 2 Preparation for installation Before installation make sure the fo...

Page 29: ...nts may loosen during trans port Legend for Fig 5 1 and Fig 5 2 1 Support shaft 2 Yoke 3 Bottom flange 4 Insulating section 5 Valve body 7 Segmented ball 10 Spring 12 Valve shaft 15 Packing gland 17 B...

Page 30: ...2 1 EN Installation 1 3 5 7 10 15 18 30 35 40 46 70 80 18 90 2 12 17 49 88 88 Valve seat Stop bolt B Stop bolt A Fig 5 1 Sectional view of Type 3310 Valve Standard version with AIR TORQUE Type SRP DAP...

Page 31: ...llation 1 2 3 5 7 10 15 18 30 35 40 46 70 80 18 90 90 12 17 49 49 88 88 4 Valve seat Stop bolt 1 Stop bolt 2 Fig 5 2 Sectional view of Type 3310 Valve Version with standard insulating section and SAMS...

Page 32: ...together on site a Type 3310 Valve with Type SRP Actuator In the standard actuator version SRP sin gle acting with spring return mechanism the spring return mechanism is designed to close clockwise wh...

Page 33: ...lve shaft 12 using two or four screws depending on the valve size 3 If necessary place the shaft adapter on the valve shaft 12 Slide the actuator over the adapter or valve shaft 12 and fasten it onto...

Page 34: ...ing two or four screws depending on the valve size 4 Slide the actuator over the valve shaft 12 and fasten it onto the yoke 2 with four screws 5 Undo the stop bolt 2 again 6 Adjust the stop bolt 2 to...

Page 35: ...by an arrow on the valve see the Markings on the device section The direction of flow can be reversed e g for abrasive media This direction of flow causes the pressure of the process medium to consta...

Page 36: ...due to loud noise Noise emission e g cavitation or flashing may occur during operation caused by the process medium and the operating condi tions Additionally a loud noise may briefly occur through t...

Page 37: ...d test pressure 5 Check the valve for leakage to the atmo sphere 6 Depressurize the pipeline section and valve 7 Rework any parts that leak and repeat the leak test 5 4 2 Rotary motion The rotary moti...

Page 38: ...5 12 EB 8222 1 EN...

Page 39: ...accessories not fitted with noise reducing fittings Both can damage hearing Wear hearing protection when working near the valve Risk of personal injury due to exhaust air being vented from pneumatica...

Page 40: ...re start up when the ambient temperature and process medium temperature differ greatly or the medium properties require such a measure 2 Slowly open the shut off valves in the pipeline Slowly opening...

Page 41: ...may briefly occur through the sudden venting of the pneumatic actuator or pneumatic valve ac cessories not fitted with noise reducing fit tings Both can damage hearing Wear hearing protection when wor...

Page 42: ...7 2 EB 8222 1 EN...

Page 43: ...ghten the fastening screws of the retainer using the specified torque See Service and conversion work section Re placing the seat ring Final work The segmented ball is blocked Remove the blockage WARN...

Page 44: ...out Replace seat ring see Service and conversion work section Replacing the seat ring Segmented ball worn out Contact our after sales service The valve leaks to the atmosphere fu gitive emissions Def...

Page 45: ...valve malfunction 1 Close the shut off valves upstream and downstream of the control valve to stop the process medium from flowing through the valve 2 Perform troubleshooting see sec tion 8 1 3 Rectif...

Page 46: ...8 4 EB 8222 1 EN...

Page 47: ...cold components and pipeline Valve components and the pipeline may be come very hot or cold Risk of burn injuries Allow components and pipelines to cool down or warm up to the ambient tem perature Wea...

Page 48: ...reloaded springs are under tension Before starting any work on the actuator relieve the compression from the pre loaded springs see associated actuator documentation Risk of personal injury due to res...

Page 49: ...rvicing or conversion work 1 Lay out the necessary material and tools to have them ready for the intended work 2 Put the control valve out of operation see the Decommissioning section 3 Remove the act...

Page 50: ...e pistons in the actuator must be changed Proceed as described in the associated actuator documentation c Double acting Type DAP Pneumatic Rotary Actuator The double acting AIR TORQUE Type DAP Rotary...

Page 51: ...7 from below into the packing gland 3 Pull the entire packing parts 35 40 20 10 24 49 out of the packing chamber using a suitable tool 4 Clean the packing chamber thoroughly 5 Apply lubricant to each...

Page 52: ...g 17 onto the valve body Observe tight ening torques Fig 9 3 Alignment 9 5 2 Replacing the seat ring See sectional views in the Design and prin ciple of operation section and Fig 9 4 Preparation work...

Page 53: ...he body 5 Insert the support ring 25 Make sure it is properly aligned see Fig 9 5 6 Mount the gasket 46 onto the retainer 30 7 Insert the retainer 30 with gasket 46 into the valve body and fasten usin...

Page 54: ...ce 3 Move the segmented ball to the closed position 4 Insert a new seat 21 into the body Make sure it is properly aligned see Fig 9 6 5 Insert the support ring 25 Make sure it is properly aligned see...

Page 55: ...ntact our after sales service 4 Move the segmented ball to the closed position 5 Insert washer s 23 one after the other see step 2 The position of the washers 23 may vary between position A and B see...

Page 56: ...9 10 EB 8222 1 EN Service and conversion work 30 46 26 21 30 46 26 21 7 5 23 23 23 Position A 23 Position B Fig 9 7 ARCAP metal seated version A...

Page 57: ...e tainer 30 on which the spring loaded gasket rests and on the facings of the seat ring 21 4 Insert the spring loaded gasket 27 into the retainer 30 5 Insert the new seat ring 21 into the re tainer 30...

Page 58: ...too high the wash ers 23 on the seat in the valve body position A are not pressing with suffi cient force against the segmented ball In this case change the position of the washers 23 from position A...

Page 59: ...g and safety gloves Risk of hearing loss or deafness due to loud noise Noise emission e g cavitation or flashing may occur during operation caused by the process medium and the operating condi tions A...

Page 60: ...jury due to residual process medium in the valve While working on the valve residual medium can flow out of the valve and depending on its properties cause personal injury e g chemical burns Wear prot...

Page 61: ...nnect the supply voltage before performing any work on the control valve Do not impede the rotary motion of the segmented ball by inserting objects into its path Before attempting to unblock a segment...

Page 62: ...hold it in place when separated from the pipeline see the Shipment and on site transport sec tion 2 Unbolt the flange joint 3 Remove the valve from the pipeline see the Shipment and on site transport...

Page 63: ...t After sales Service 2 Send an e mail u retouren samsongroup com to register the return shipment including the following information Type Article no Configuration ID Original order Completed Declarat...

Page 64: ...12 2 EB 8222 1 EN...

Page 65: ...EB 8222 1 EN 13 1 Disposal 13 Disposal Observe local national and internation al refuse regulations Do not dispose of components lubricants and hazardous substances together with your household waste...

Page 66: ...13 2 EB 8222 1 EN...

Page 67: ...claration of conformity in com pliance with the EU Regulation EC No 1907 2006 on page 14 6 The following declarations only apply to valves that have been specifically ordered to meet such requirements...

Page 68: ...ve Eckventil 3256 DIN ANSI corps en acier moul body of cast steel Geh use Gussstahl DN 32 200 NPS 1 8 Tous fluides all fluids alle Fluide Vanne segment sph rique Segment ball valve Kugelsegmentventil...

Page 69: ...making available on the market of pressure equipment Richtlinie des Europ ischen Parlaments und des Rates zur Harmonisierung der Rechtsvor schriften der Mitgliedstaaten ber die Bereitstellung von Druc...

Page 70: ...NPS6 Valves 3310 have passed the evaluation tests according to the requirements of TSG D7002 2006 Chinese Pressure Equipment As a result all of the above rotary valves meet the requirements of TSG D7...

Page 71: ...is issued under the sole responsibility of the manufacturer Die alleinige Verantwortung f r die Ausstellung dieser Konformit tserkl rung tr gt der Hersteller Nous certifions pour les produits suivants...

Page 72: ...f conformity is issued under the sole responsibility of the manufacturer Die alleinige Verantwortung f r die Ausstellung dieser Konformit tserkl rung tr gt der Hersteller Nous certifions pour les prod...

Page 73: ...e following product 2019 10 Industrial valves with seals and packings for food contact types 3241 3310 and 3252 Seals and packings comply with European Regulation EC No 1935 2004 American rules FDA 21...

Page 74: ...aterials seals glands and bodies the preparation of the parts and the conditions of assembly are in accordance with European Regulation EC No 1935 2004 American rules FDA 21 CFR 177 1550 Grease meets...

Page 75: ...4 7316 7348 F07 VK17 7317 7239 F10 VK22 7732 7240 F12 VK27 7241 7755 F14 VK36 7770 7243 F16 VK46 9613 15 3 Spare parts 01 Support shaft 02 Yoke 03 Bottom flange 05 Body 07 Segmented ball 08 Arrow plat...

Page 76: ...15 2 EB 8222 1 EN Annex 85 08 07 5 18 88 12 35 55 24 10 49 20 17 40 15 60 65 75 02 12 11 09 55 21 25 26 46 23 21 23 25 30 70 80 21 27 30 60 03 90 01 18 88 22 30 47 22 21...

Page 77: ...he addresses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on our website www samsongroup com or in all SAMSON product catalogs Required specifications P...

Page 78: ...15 4 EB 8222 1 EN...

Page 79: ......

Page 80: ...2020 08 05 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 8222 1 EN...

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