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Samoa LARIUS OMEGA Operating And Maintenance Manual Download Page 13

www.larius.com

13

Omega 23:1-30:1

ED.

 04 - 09/2021 - Cod. 150150

P

PROBLEMS AND SOLUTIONS

Inconveniente

Causa

Soluzione

The pump does not start;

Feed air not sufficient; 

Check the air supply. Widen the diameter of 
the feed hose;

Outlet product line clogged;

Clean. Disconnect the outlet product pipe. 
Feed pump at minimum pressure and check 
if the pump starts without the outlet pipe; 

Dried product inside the pumping element;

Disassemble the pumping group and clean;

Inlet product line clogged; 

Clean the inlet product pipe

Pneumatic  motor  blocked  in  the  cycle 
reversal position;

Reduce feed air pressure;

Parts failure of the pneumatic motor;

Manually reset the pneumatic motor;

Accelerated working and no 
pressure of the pump;

There is no product; 

Replace the screws

The pump sucks air;

Add product;

Open the bleeder valve. For ram version, 

follow the instructions in the relevant manual;

Feed air not sufficient;

Increase the feed air pressure;

Suction valve worn or partially clogged;

 

Disassemble the suction valve. Clean and/or 
replace if necessary the worn parts;

Outlet valve worn or partially clogged;

 

Disassemble the outlet valve. Clean and/or 
replace if necessary the worn parts;

The product is too fluid;

Adjust the suction valve;

Gaskets of the pumping rod worn;

Replace the lower gaskets;

The  suction  valve  does  not  "close" 
perfectly;

Disassemble and clean the suction valve; 

The pump works, but not 
sufficient flow of product;

Outlet product line clogged; 

Clean. Disconnect the outlet product pipe. 
Feed pump at minimum pressure and check 
if delivery increases without the outlet pipe;

The feed air pressure is too low;

Increase air pressure;

Gaskets of the pumping rod worn;

Replace the lower gaskets;

Inlet product line clogged

Clean the inlet product pipe

The product is too dens;

Adjust the suction valve;

The  ball  of  the  suction  valve  does  not 
"close" perfectly;

Disassemble and clean the suction valve;

Leakage of product from the 
wet cup

Upper gaskets worn.

Tighten the packing nut. In case of persistent 
waste of product, replace the upper gaskets 

of the pumping element. 

Always close the compressed air supply and release the pressure in the plant before performing any check or 

replacement of parts of the pump.

Summary of Contents for LARIUS OMEGA

Page 1: ...w w w l a r i u s c o m ED 04 09 2021 Manuale Cod 150150 Omega 23 1 30 1 II 2 G c IIB T6 OPERATING AND MAINTENANCE MANUAL EN PNEUMATIC PISTON PUMP AIRLESS ...

Page 2: ...cal details mentioned in this manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian ...

Page 3: ...NCIPLE p 5 TECHNICAL DATA p 5 DESCRIPTION OF THE EQUIPMENT p 7 TRANSPORT AND UNPACKING p 8 CONDITIONS OF GUARANTEE p 8 SAFETY RULES p 8 SISTEMA ANTIGELO p 9 TYPICAL INSTALLATION p 10 SETTING UP p 10 FORKING p 11 CLEANING AT THE END OF THE WORK p 11 ROUTINE MAINTENANCE p 12 PROBLEMS AND SOLUTIONS p 13 DISASSEMBLY OF THE PNEUMATIC MOTOR p 14 DISASSEMBLY OF THE PUMPING GROUP p 19 EXPLODED VIEW FOR MO...

Page 4: ...rry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of product injec...

Page 5: ...ith the material Pumpinggroup galvanizedcarbonsteelandcastironorstainless steel AISI 303 and 420B Sealing balls stainless steel AISI 420B Gaskets PTFE or nitrile or delrin or vulkollan Other parts of the pump Support and cylinder for pneumatic motor aluminium Covering sheet FE37 Motor piston and roller pushing mount cast iron TECHNICAL DATA OMEGA 23 1 OMEGA 23 1 Pump feed air pressure 3 7 bar 40 9...

Page 6: ... 15 30 45 60 75 90 105 120 0 600 1200 1800 2400 3000 0 15 30 45 60 75 90 105 120 7 bar 100 psi 5 bar 70 psi 3 bar 40 psi PSI L MIN CFM PSI L MIN CFM GPM L MIN b b b Fig 1C Curve a Material outlet pressure Curve b Air consumption The pump can work in continuity when the delivery is limited to the white zone Out of this zone the speed must be intermittent OMEGA 23 1 OMEGA 30 1 PUMP DELIVERY MATERIAL...

Page 7: ...9 2021 Cod 150150 1 3 2 6 4 5 D Fig 1D ANTIFREEZE SYSTYEM DESCRIPTION OF THE EQUIPMENT Pos Description 1 Pump feed air inlet 2 Pneumatic motor 3 Material outlet Pos Description 4 Fluid inlet 5 Fluid pumping group 6 Eyebolt for pump transport ...

Page 8: ... have not been authorised by the manufacturer use of non original spare parts or parts that do not correspond to the specific model total or partial non compliance with the instructions provided condiTIONS OF GUARANTEE Thedisposalofpackagingmaterialsisacustomer s competenceandmustbeperformedinaccordance with the regulations in force in the country where the plant is installed and used It is nevert...

Page 9: ...DUCTS OR SOL VENTS IN CLOSED PLACES NEVERUSETHETOOLINGINPRESENCEOFPOTENTIALLY EXPLOSIVE GAS Thehighspeedoftraveloftheproductinthehose can create static electricity through discharges andsparks Itissuggestedtoearththeequipment The pump is earthed through the earth cable of the supply The gun is earthed through the high pressure flexible hose All the conductors near the work area must be earthed Avo...

Page 10: ...en the pump is used in places with higher temperatures the phenomenon indicated above may not occur and therefore it is not necessary to use antifreeze setting up TYPICAL INSTALLATION CONNECTION TO THE FEED AIR For pump feed use a hose with an internal diameter no lower than 20 mm Install at the pump inlet an air pressure regulator it is suggested complete with condensate filter andlubricator Theo...

Page 11: ... come out In case of long inactivity during the use with the plant for example all night long at the end of the working day ensure the product you are using can be left inside the pump and the different pipes without drying In this case it is enough to stop the air supply to the pump and drain the residual pressure in the circuit acting on the delivery valve or on the pump bleeder valve Always avo...

Page 12: ...he wet cup see illustration below Use the wrench supply ref 11504 The packing nut must be tightened so as to avoid wastes of product but not excessively to provoke pumping piston seizure and seals wear In case of persistent coming out of product replace the seals To prevent the product from drying up on the piston rod refill the cup with lubricant compatible with the product used Check periodicall...

Page 13: ... Cleanand or replace if necessary the worn parts Outlet valve worn or partially clogged Disassemble the outlet valve Clean and or replace if necessary the worn parts The product is too fluid Adjust the suction valve Gaskets of the pumping rod worn Replace the lower gaskets The suction valve does not close perfectly Disassemble and clean the suction valve The pump works but not sufficient flow of p...

Page 14: ...urncounterclockwisethescrews Q8 takecareofthewashers Q9 and extract the mount Q7 together with the rollers Q10 and the pins Q11 Extract the spring Q12 the spring guide rod Q13 and the roller pushing piston Q14 Ensure the spring slides freely on the guide rod the guide rod slides into the roller pushing piston and this last slides into the mount hole Replace possible damaged parts Checktheroller Q1...

Page 15: ...cked using a key Extract the seat Q23 from the rod Q17 Unscrew the bush Q22 if necessary keep the rod Q23 blo cked on the threaded part using pliers with the bits wrapped in rags to avoid damage to thread Remove the screws Q24 take care of the washers Q25 a manifold Q26 and the gasket Q27 Handle with care the manifold The edges of its plate are very sharp Important do not remove the other manifold...

Page 16: ...raction in order to avoid that motor piston may damage the internal surface of the cylinder Extract the motor piston from the motor support Q35 Verify the O ring Q38 is undamaged Tighten the lower edge of the piston rod using pliers see illustration and unscrew the fitting Q37 with a wrench Remove the motor rod Q38 and check it is undamaged Rub the motor rod Q38 with vaseline grease before inserti...

Page 17: ...inder Q41 on the support Q39 respect the position and at the same time insert the piston rod into the support Turn clockwise the screws Q43 Fig 7Q Fig 8Q Insert into the motor rod Q44 the washer Q45 Carefully insert the rod guiding screw Q46 into the motor rod turn it slowly following the direction of the thread and screw it on the cylinder Q41 Insert the rubber pad Q47 and the washer Q48 into the...

Page 18: ...stance between the walls of the manifold and the edge of the seat must be about 0 8 mm Rub the rollers Q58 and the pins Q59 with vaseline grease and insert them into the mount Q60 Rub the rubber pad Q61 and the washer Q62 with vaseline grease and insert them into the mount Q60 Grease the roller pushing pistons Q63 the spring guide rods Q64 the springs Q65 and insert them into the mount Q60 Fasten ...

Page 19: ...ia compressa e scaricare la pressione nell impianto prima di procedere allo smontaggio del gruppo pompante Se il prodotto che si sta utilizzando è tossico si consiglia di seguire la procedura di pulizia di pag 8 onde evitare il contatto con il prodotto durante lo smontaggio del pompante Always close the compressed air supply and release the pressure in the plant before disassembling the pumping gr...

Page 20: ...D 04 09 2021 Cod 150150 R4 R3 R5 Unscrew the suction valve Clean and or replace its parts if necessary Remove the split pin R3 loosen the nut R4 and unscrew the tie rod from the piston rod Unscrew the packing nut R5 Tie rod Fig 3R Fig 2R ...

Page 21: ...e the upper gaskets if necessary to be replaced For the correct reassembling see illustration and the exploded view Suction valve Fig 5R Fig 5R Itispossibletoincreasethesuctionvalveballstrokeplacingthestopballpin R6 ontheupperholesofthesuction valve This modification is suggested in case of very viscous products The same operation can be performed on the piston rod ...

Page 22: ...www larius com 22 Omega 23 1 30 1 ED 04 09 2021 Cod 150150 P EXPLODED VIEW FOR MOTOR GROUP WARNING always indicate code and quantity for each part required S ...

Page 23: ... Manifold gasket 31 95096 Washer 32 95068 Screw 33 95067 Plug 3 4 conical GAS Fitting 35 95089 Elbow 3 4 GAS 36 95088 Extension 37 95099 Gas ring 38 95074 Screw 39 7114 Motor cylinder 40 7116 O ring 41 95135 Motor piston 42 95103 Motor rod 43 95104 Fitting 44 7111 Gasket 45 7120 Complete motor support 45A 3314 Gas ring 45B 95082 Leather ring 46 7112 Screw 47 95114 Washer 48 510040 Plug For ram ver...

Page 24: ...21 Cod 150150 1 2 3 4 5 6 8 9A 10 7 7A 7B 7C 9 9 11 12 13 14 16 19 2 17 18 20 9 9A 9 9A 9 8 22 24 26 28 10 21 23 25 27 29 9A 9 30 31 T EXPLODED VIEW FOR STAINLESS STEEL PUMPING GROUP WARNING always indicate code and quantity for each part required ...

Page 25: ...95007 Nut 7 95008 Cup complete with packing 7A 95008 1 Cup 7B 95008 3 O ring 7C 95008 2 Packing nut 8 98203 Female ring 9 95504 PTFE V gasket 6 pcs 9A 95514 Polyethilene V gasket 4 pcs 10 98204 Male ring 11 98210 Pumping group housing 12 98126 Filter fitting 13 95016 Gasket Pos Codice Descrizione 14 98217 Sleeve 16 98218 Piston rod 17 98220 Stop ball pin 18 98219 Elastic ring 19 98053 Ball Ø7 8 20...

Page 26: ...021 Cod 150150 1 2 3 4 5 6 8 10 7 7A 7B 7C 9 9 11 12 13 14 16 19 2 17 18 20 9 8 22 24 26 28 30 31 9 9A 21 23 25 27 29 10 9A 9 9A 9 9A U EXPLODED VIEW FOR CARBON STEEL PUMPING GROUP WARNING always indicate code and quantity for each part required ...

Page 27: ...95007 Nut 7 95008 Cup complete with packing nut 7A 95008 1 Cup 7B 95008 3 O ring 7C 95008 2 Packing nut 8 95503 Female ring 9 95504 PTFE V gasket 6pcs 9A 95514 Polyethilene gasket 10 95506 Male ring 11 95511 Pumping group housing 12 95039 Filter fitting 13 95016 Gasket Pos Code Description 14 95017 Sleeve 16 95018 Piston rod 17 95020 Stop ball pin 18 95019 Elastic ring 19 95021 Ball Ø7 8 20 95022 ...

Page 28: ... com 28 Omega 23 1 30 1 ED 04 09 2021 Cod 150150 16 16 14 12 15 6 5 4 2 3 1 17 15 13 16 12 16 11 8 9 10 7 V EXPLODED VIEW FOR HIGH PRESSURE FILTER WARNING always indicate code and quantity for each part required ...

Page 29: ...ex socket set screw 5 95205 Sieve support 6 95218 Filter sieve 30 MESH 6 95219 Filter sieve 60 MESH 6 95220 Filter sieve 100 MESH 6 95221 Filter sieve 200 MESH 7 98306 Screw Pos Code Description 8 95207 Intermediate fitting 9 95208 Ring nut 10 95209 O ring 11 96115 Filter container 12 95230 Fitting 3 8 3 8 13 95231 Fitting 3 8 G M16x1 5 14 3387 Fitting 3 8 G M20x2 15 33034 High pressure ball valve...

Page 30: ...D 04 09 2021 Cod 150150 1 5 3 5 1 2 3 4 6 7 8 COMPLETE HANDTRUCK W Pos Code Description 1 65380 Complete handtruck 2 20304 Plug 3 18902 Split pin 4 65382 Handle Pos Code Description 5 4461 Wheel 6 4492 Cover 7 8371 Screw 8 65383 Bushing ...

Page 31: ...male 1 MF92 2 95090 Adapter 3 4 NGE 3 4 3 95301 Rapid coupling C for rubber 4 95302 hose skg 25 5 95308 Rapid coupling 1 male 6 95309 Female fitting FB 3 4X19 Pos Code Description 7 95313 Hose tor 20NL 71N 19x29 8 95318 Reduction 1 3 4 Male Female 9 95319 Rapid coupling 8x17 10 95323 Rapid coupling male da 1 4 11 95350 Valve 1 12 96259 Group F R L 13 95089 Manometer Elbow F F 3 4 ...

Page 32: ...de 11200 AT 250 M16x1 5 Code 11000 AT 300 1 4 Code 11090 AT 300 M16x1 5 PISTON GUNSTOCK FILTERS Code 11039 Green 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M FILTER Code 95218 SIEVE 30M Code 95219 SIEVE 60M Code 95220 SIEVE 100M Code 95221 SIEVE 200M FITTING WITH MANOMETER Code 147 M16x1 5 Code 150 1 4 ACCESSORIES WARNING always indicate code and quantity for each part requi...

Page 33: ... 60 43 80 51 40 51 60 51 80 Code 18270 SUPER FAST CLEAN base UE 11 16x16 Code 18280 GASKET SUPER FAST CLEAN TIP SUPER FAST CLEAN Nozzles code SFC07 20 SFC07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SFC13 20 SFC13 40 SFC13 60 SFC15 20 SFC15 40 SFC15 60 SFC17 20 SFC17 40 SFC17 60 SFC19 20 SFC19 40 SFC19 60 SFC21 20 SFC21 40 SFC21 60 SFC23 20 SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 ...

Page 34: ...ILTER inox HIGH PRESSURE HOSE 3 8 M16x1 5 Code 18063 7 5 mt Code 18064 10 mt Code 18065 15 mt Code 95055 SUCTION SYSTEM Code 98055 SUCTION SYSTEM inox ANTISTATIC HOSE 3 16 M16x1 5 Code 6164 5 mt Code 55050 7 5 mt Code 35018 10 mt EXTENTION Code 153 cm 30 Code 154 cm 40 Code 155 cm 60 Code 156 cm 100 ...

Page 35: ...iston pumps are provided in the table below Larius OMEGA series pneumatic piston pumps are group II mechanical devices for use in areas where gasses classified as iib category 2 g are present They are designed and built in accor dance with the 94 9 Ec ATEX Directive based on thefollowingeuropeanstandards EN1127 1 EN 13463 1 and EN 13463 5 Theseinstructionsmustbefollowedinadditionto the warnings gi...

Page 36: ...e operations must be performed according to the indications provided in the manual OMEGA series pneumatic piston transfer pump cannot work without material Alloftheinstallationandmaintenanceoperations must be performed by qualified personnel The M T cable of the above mentioned pumps must be grounded by means of an appropriate anti loosening connection element The pipes used to connect suction and...

Page 37: ...onsibility that the product Company Signature Calolziocorte 4 June 2020 Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles This declaration relates exclusevely to the product in the state in whi...

Page 38: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...

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