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SAMES KREMLIN REGULEX 7 CC, Documentation

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DOCUMENTATION 

REGULEX® PROPORTIONING GUN 

7, 27, 47 & 107 CC 

Manual : 582.232.110-UK - 2207 

Date : 25/07/22 

Supersede :  

Modif.:  

TRANSLATION FROM THE ORIGINAL MANUAL  

IMPORTANT 

:

 

Before assembly and start-up, please read and clearly understand all the documents relating 

to this equipment (professional use only).  

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. 

SAMES KREMLIN SAS

   

l

 

13, chemin de Malacher 

38 240 - MEYLAN - France 

 : 33 (0)4 76 41 60 60 

 

www.sames-kremlin.com

 

Summary of Contents for REGULEX 7 CC

Page 1: ...IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE TH...

Page 2: ...sembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHA...

Page 3: ...r a safe use of the equipment The manufacturer will not be held responsible for bodily injury or failure and or property damage due to destruction the overshadowing or the partial or total removal of...

Page 4: ...ents and equipment ensure adequate ventilation keep working area clean and free from waste solvents chemicals or solid waste i e rags paper and empty chemicals drums never use electrical switches powe...

Page 5: ...ure that any relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 1...

Page 6: ...horing methods strong enough to prevent unintended bodily movement of the equipment To avoid risks caused by static electricity the equipment as well as its components must be grounded For the pumping...

Page 7: ...he interesting informations to use correctly the equipment pressure voltage and sometimes the above pictogram The equipment is designed with and consists of high quality materials and components which...

Page 8: ...la best mmelser F rs kra er om att anv ndare av denna utrustning erh llit utbildning till fullo f rst tt s kerhetsf reskrifterna och till mpar dem K yt n turvallisuuden varmistamiseksi velvollisuutesi...

Page 9: ...nisierungsrechtsvorschriften der Union es conforme con la legislaci n de armonizaci n pertinente de la Uni n conforme alla pertinente normativa di armonizzazione dell Unione in overeenstemming met de...

Page 10: ...Toto prohl en o skod se vyd v na v hradn odpov dnost v robce Za izdajo te izjave o skladnosti je odgovoren izklju no proizvajalec Toto vyhl senie o zhode sa vyd va na vlastn zodpovednos v robcu Ezt a...

Page 11: ...GINAL MANUAL IMPORTANT before assembly and start up please read and clearly understand all documents relating to this equipment professional use only PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESER...

Page 12: ...IONING GUN SUMMARY 1 GENERAL SAFETY INSTRUCTIONS 2 2 DESCRIPTION 3 3 INSTALLATION 5 4 OPERATING 5 5 REGULEX SHUTDOWN 8 6 MAINTENANCE 8 7 TROUBLESHOOTINGS 9 8 DISASSEMBLY ASSEMBLY 9 The specifications...

Page 13: ...safety regulations Please carefully read all the instruction literature before operating your equipment Only trained operators can use the equipment The foreman must ensure that the operator has under...

Page 14: ...n be carried out Constant diameter at constant speed Variable diameter at contant speed Constant diameter at variable speed Variable diameter at variable speed The materials can be applied cold or hot...

Page 15: ...chamber has two means of access an inlet which allows material to enter an outlet which allows the dispensing of material The piston movement is carried out by a servo feed model brushless piloted by...

Page 16: ...OPERATING BEFORE STARTING UP The start up is carried out from the REGULEX control bay or at any other control box which has the same functions refer to chapter operating of the control bay instruction...

Page 17: ...ime the REGULEX proportioning gun Come to move down the REGULEX gun piston to low position Pressurize the filling pump WARNING the fluid pressure at the inlet of the REGULEX gun must be lower or the s...

Page 18: ...REGULEX piston comes down in the chamber Dispensing of the bead If the REGULEX gun is fitted with an heating kit Start up the control unit that controls the temperature Program the temperature regulat...

Page 19: ...TDOWN EXAMPLE NIGHT Carry out the previous stage Switch off the bay Shut off the compressed air on the filling shift Leave compressed air on the REGULEX gun valves STARTING UP Put air on the filling s...

Page 20: ...the electrovalves Check the screw ball Lubricate the outside and inside teeth of the reducer and of the bearings HARMONIC DRIVE grease P N SK1A 7 TROUBLESHOOTINGS If a problem occurs during the opera...

Page 21: ...Spare parts Regulex 47 107cc 573 275 050 Regulex 7cc 99 387 500 Regulex 27cc 99 429 000 IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this eq...

Page 22: ...pressure valves 6 bar 87 psi Motor type brushless Pressure sensor 150 bar 2175 psi Maximum fluid temperature 80 C 176 F Height 690 mm 27 Weight 15 kg 33 lb Application produit Cold or hot Fluid fittin...

Page 23: ...iption 1 Extrusion pump ex 80 135 8 Heated hose 16 5 8 length 5m 2 Plate 9 Regulex dosing machine 7 HL 27 HL 47 HL or 107 HL 3 Collector 10 Regulex control box with temperature regulation 4 HP hose 25...

Page 24: ...egulex dosing machine model 7 27 47 or 107 for cold extrusion 3 Collector 10 Regulex control box 4 HP hose 25 1 length 3m 11 Regulex cables 5 HP hose 25 1 6 Filter model 3 4 7 GM mastic regulator opti...

Page 25: ...SAMES KREMLIN Page 4 Manual 573 007 212 3 DIMENSIONS 40 10 20 10 27 54 104 686 72 35 95 12 6 390 317 GAVAGE RP 3 8 60 152 30 M8 M8 6H7...

Page 26: ...v out 0v 0v out 15v 15v 0v 10v BRANCHEMENT N ZENI rouge bleu jaune vert jaune rouge blanc VIS 10 02 SE 55650200 PISTOLET REGULEX EV G EV R ELECTROVANNE REFOULEMENT ELECTROVANNE GAVAGE 10v 0v 0v 0v 10v...

Page 27: ...SAMES KREMLIN Page 6 Manual 573 007 212 CONNECTION OF THE HEATED KIT...

Page 28: ...ng Mise jour Update Aktualisierung Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto REGULEX Mod 47 107cc PISTOLET DOSEUR avec clapets en ligne DOSING GUN with valve...

Page 29: ...SAMES KREMLIN 2 Doc Dok 573 275 050...

Page 30: ...billes Ball bearing Kugellager Rodamiento de bolas 1 14 155 650 050 Vis bille assembl e Ball screw equipped Kugelspindel kpl Husillo equipado 1 15 055 650 012 Palier carter Bearing case Lagergeh use P...

Page 31: ...x 16 6 51 055 650 024 Bride du potentiom tre Potentiometer flange Potentiometer Flansch Brida del potenci metro 1 52 933 151 190 Vis CHc M 3 x 16 Screw model CHc M 3 x 16 Schraube M 3 x 16 Tornillo ti...

Page 32: ...050 808 Joint chevron PTFE G les 10 Chevron seal PTFE G pack of 10 Packungsring aus PTFEG Satz 10 St Junta chevr n PTFE G bolsa de 10 7 65 055 406 010 Bague d appui m le en inox Thrust bushing male st...

Page 33: ...de 10 6 65 055 408 027 Bague d appui m le en inox Thrust bushing male stainless steel St tzring Edelstahl Anillo de apoyo macho de inox 1 66 055 408 005 Rondelle d arr t Stop washer Scheibe Arandela...

Page 34: ...equipada 1 92 155 650 120 Clapet d extrusion assembl Extrusion valve assembly Druckventil kpl V lvula de extrusi n equipada 1 93 055 650 042 Entretoise clapet de gavage Feeding valve spacer Muffe Plat...

Page 35: ...olsa de 10 1 121 155 408 100 Ensemble tige de pointeau avec cartouche Needle rod with cartridge assembly Nadelstange mit Packung kpl Conjunto eje de aguja con cartucho 1 122 129 529 908 Joint de carto...

Page 36: ...Packing seal x 10 Dichtring Satz 10 St Junta de guarnici n x 10 1 121 155 650 170 Tige de clapet d extrusion Extrusion valve rod Druckventilstange Eje de v lvula de extrusi n 1 122 129 529 908 Joint...

Page 37: ...n Bezeichnung Denominaci n Qt 134 750 401 Buse avec bague 1 Nozzle with ring 1 D se mit ring 1 Boquilla con anillo 1 134 750 101 Buse avec bague 2 Nozzle with ring 2 D se mit ring 2 Boquilla con anill...

Page 38: ...tualisierung Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto REGULEX Mod 7cc PISTOLET DOSEUR chaud avec clapets en ligne Hot extrusion DOSING GUN with valves in li...

Page 39: ...SAMES KREMLIN Page 2 Doc Dok 999 387 500...

Page 40: ...ventil und Druckventil kpl siehe Detail Conjunto v lvula de cebado y de extrusi n consultar detalle 1 9 055 650 036 T le de fixation Fixing plate Befestigungsblech Chapa de fijaci n 1 10 055 408 008 T...

Page 41: ...rps du capteur Sensor body Sensork rper Cuerpo del captador 1 40 910 050 106 Capteur de pression 150 bar Pressure sensor 150 bar 2175 5 psi Drucksensor 150 bar Captador de presi n 150 bar 1 41 055 650...

Page 42: ...0 mm 1 81 055 407 005 Doigt Finger Finger Dedo 1 82 901 091 003 Prise JAEGER 6 broches 6 pin connector JAEGER 6 Stifte Jaeger Stecker Toma JAEGER 6 contactos 1 83 901 091 041 Prise JAEGER 4 broches 4...

Page 43: ...1 901 204 907 Sonde de temp rature Pt 100 Drill Pt 100 Temperaturf hler Pt 100 Sonda t rmica Pt 100 1 932 151 139 Vis CHc 3x10 Screw model CHc 3x10 Schraube CHc 3x10 Tornillo tipo CHc 3x10 4 OPTION ON...

Page 44: ...o equipada 1 92 155 650 120 Clapet d extrusion assembl Extrusion valve assembly Druckventil kpl V lvula de extrusi n equipada 1 93 055 650 042 Entretoise clapet de gavage Feeding valve spacer Muffe Pl...

Page 45: ...n bolsa de 10 1 121 155 408 100 Ensemble tige de pointeau avec cartouche Needle rod with cartridge assembly Nadelstange mit Packung kpl Conjunto eje de aguja con cartucho 1 122 129 529 908 Joint de ca...

Page 46: ...10 Packing seal x 10 Dichtring Satz 10 St Junta de guarnici n x 10 1 121 155 650 170 Tige de clapet d extrusion Extrusion valve rod Druckventilstange Eje de v lvula de extrusi n 1 122 129 529 908 Join...

Page 47: ...Update Aktualisierung Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto PISTOLET DOSEUR REGULEX 27cc avec clapets en ligne REGULEX DOSING GUN model 27cc with valves...

Page 48: ...SAMES KREMLIN 2 Doc Dok 999 429 000 83 82 35 68 53 23 48 24 16 19 34 13 18 30 52 81 80 17 51 78 77 22 72 21 20 12 11 14 26 2 43 9 69 25 31 71 74 56 45 1 70 3 4 42 40 41 39 38 54 46 6 28 44 15 36...

Page 49: ...il Conjunto v lvula de cebado y de extrusi n consultar detalle 1 9 055 650 036 T le de fixation Fixing plate Befestigungsblech Chapa de fijaci n 1 10 055 408 008 Tirant moteur Motor rod Verbindungsbol...

Page 50: ...r body Sensork rper Cuerpo del captador 1 40 910 050 106 Capteur de pression 150 bar Pressure sensor 150 bar 2175 5 psi Drucksensor 150 bar Captador de presi n 150 bar 1 41 055 650 031 Bride du capteu...

Page 51: ...0 208 Joint GT GT seal GT Packungsring Junta GT 1 77 055 650 039 Entretoise Spacer Muffe Arandela de espesor 4 78 932 151 114 Vis CHc M 2 5 x 8 Screw model CHc M 2 5 x 8 Schraube M 2 5 x 8 Tornillo ti...

Page 52: ...equipada 1 92 155 650 120 Clapet d extrusion assembl Extrusion valve assembly Druckventil kpl V lvula de extrusi n equipada 1 93 055 650 042 Entretoise clapet de gavage Feeding valve spacer Muffe Plat...

Page 53: ...olsa de 10 1 121 155 408 100 Ensemble tige de pointeau avec cartouche Needle rod with cartridge assembly Nadelstange mit Packung kpl Conjunto eje de aguja con cartucho 1 122 129 529 908 Joint de carto...

Page 54: ...Packing seal x 10 Dichtring Satz 10 St Junta de guarnici n x 10 1 121 155 650 170 Tige de clapet d extrusion Extrusion valve rod Druckventilstange Eje de v lvula de extrusi n 1 122 129 529 908 Joint...

Page 55: ...901 204 907 Sonde de temp rature Pt 100 Drill Pt 100 Temperaturf hler Pt 100 Sonda t rmica Pt 100 1 932 151 139 Vis CHc 3x10 Screw model CHc 3x10 Schraube CHc 3x10 Tornillo tipo CHc 3x10 4 OPTION ON R...

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