SAMES KREMLIN 155 275 010 User Manual Download Page 3

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Contents

582118110-EN-indG-Regulator-PaintCare-BPR-L.docx

Contents

Evolution table of the document ................................................................................................................................. 5

Warranty ...................................................................................................................................................................... 6

SAFETY INSTRUCTIONS ............................................................................................................................ 7

1.1

ERSONAL SAFETY

....................................................................................................................................... 7

Overview ...................................................................................................................................................................... 7

Personnel qualifications ............................................................................................................................................... 8

Meaning of the pictograms .......................................................................................................................................... 9

Security devices ......................................................................................................................................................... 10

Danger of Pressure .................................................................................................................................................... 11

Injection hazards ........................................................................................................................................................ 11

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

Hazards of toxic products .......................................................................................................................................... 13

1.2

NTEGRITY OF THE MATERIALS

...................................................................................................................... 14

Material recommendations ....................................................................................................................................... 14

Products implemented .............................................................................................................................................. 17

ENVIRONMENT ...................................................................................................................................... 18

Material marking ....................................................................................................................................................... 18

PRESENTATION OF THE EQUIPMENT ...................................................................................................... 19

3.1

OMPLETE SYSTEM

................................................................................................................................... 19

3.1.1

ENERIC PRESENTATION VISUAL

.................................................................................................................. 19

3.2

PERATING PRINCIPLE

............................................................................................................................... 20

Context of use ............................................................................................................................................................ 21

Unintended use ......................................................................................................................................................... 21

Foreseeable misuse ................................................................................................................................................... 23

IDENTIFICATION ..................................................................................................................................... 25

4.1

ESCRIPTION OF THE MARKING OF THE PLATE

................................................................................................. 25

4.2

DENTIFIED IGNITION RISKS AND PROTECTIVE MEASURES

................................................................................... 27

GENERAL SPECIFICATIONS ..................................................................................................................... 28

5.1

ECHNICAL CHARACTERISTICS

...................................................................................................................... 28

Back pressure regulator PaintCare BPR-L® ................................................................................................................ 28

Wetted parts in contact with the materials ............................................................................................................... 28

Pneumatically controlled ........................................................................................................................................... 28

Media ......................................................................................................................................................................... 28

Dimensions ................................................................................................................................................................ 28

5.2

ONNECTION

........................................................................................................................................... 30

TRANSPORT ........................................................................................................................................... 32

6.1

HECK SCOPE OF DELIVERY

......................................................................................................................... 32

INSTALLATION ....................................................................................................................................... 33

7.1

SSEMBLY AND INITIAL START

................................................................................................................. 33

Danger ....................................................................................................................................................................... 33

Assembly and initial start-up .................................................................................................................................... 35

7.1

ECOMMISSIONING AND REMOVAL

.............................................................................................................. 37

Summary of Contents for 155 275 010

Page 1: ...K PRESSURE REGULATOR PaintCare BPR L Equipment reference 155 275 010 User Manual 582118110 2021 06 04 Index G SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41 60...

Page 2: ...whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent the manufacturer The descriptions and features contained in this document are s...

Page 3: ...PRESENTATION OF THE EQUIPMENT 19 3 1 COMPLETE SYSTEM 19 3 1 1 GENERIC PRESENTATION VISUAL 19 3 2 OPERATING PRINCIPLE 20 Context of use 21 Unintended use 21 Foreseeable misuse 23 4 IDENTIFICATION 25 4...

Page 4: ...8 4 SHUTDOWN 40 9 TROUBLESHOOTING 41 9 1 FAULTS IN THE WORK SEQUENCE 41 Remedies 41 10 MAINTENANCE AND CARE 42 10 1 PREVENTIVE MAINTENANCE PLAN 42 10 2 MAINTENANCE TABLE 45 10 3 FLUSHING OF LIQUID CH...

Page 5: ...k pressure regulator PaintCare BPR L D 08 04 20 F SEGUIN Back pressure regulator PaintCare BPR L E 05 05 20 F SEGUIN Back pressure regulator PaintCare BPR L F 19 08 20 F SEGUIN Back pressure regulator...

Page 6: ...to us to see and appreciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or l...

Page 7: ...peration can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessorie...

Page 8: ...chnical area This particularly applies for maintenance and repair tasks on mechanical and pneumatic fixtures of the Back Pressure Regulator Personnel must have knowledge of applicable standards direct...

Page 9: ...9 Meaning of the pictograms Danger pinching crushing Danger moving parts Danger high pressure Risks of product emanation Danger hot parts or surfaces Danger flammability risks Danger electricity Risk...

Page 10: ...l safety instructions in this Operating Manual and the operating instructions of third party manufacturers Refrain from any unsafe working method Keep the Operating Manual on hand at all times Shut do...

Page 11: ...st care Operation can cause dangerous leaks There is a risk of product injection into exposed parts of the body which can lead to serious injury and the risk of amputation An injection of product into...

Page 12: ...e gases and vapors consult the product safety data sheets To equip the drums with a lid to reduce the diffusion of gases and vapors in the cabin It is forbidden to pump explosive materials During the...

Page 13: ...he product used in the application in a container designed for that purpose Evacuate the products in accordance with the legislation of the country where the equipment is used To wear protective cloth...

Page 14: ...for back pressure regulator Never exceed the maximum working pressures of the equipment components Do not operate the back pressure regulator with a product that does not meet the manufacturer s requi...

Page 15: ...r equipment variable pressure depending on the length of the pipes Rinsing the back pressure regulator Wearing PPE glasses gloves safety shoes Do not look at the gun nozzle when it is under pressure R...

Page 16: ...low 0 C 32 F Do not use hoses to pull or move equipment Tighten all connections hoses and connectors before commissioning the equipment Check hoses regularly replace them if damaged Never exceed the m...

Page 17: ...g the compatibility of materials is the responsibility of the user The user will have to identify and prevent the potential dangers inherent to the implemented products such as Toxic vapors Fire Explo...

Page 18: ...pe that is itself connected to earth Material marking Each device is equipped with a sign plate with the name of the manufacturer the reference of the device important information for the use of the d...

Page 19: ...Presentation of the equipment 582118110 EN indG Regulator PaintCare BPR L docx 19 3 Presentation of the equipment 3 1 Complete system 3 1 1 Generic presentation visual...

Page 20: ...e drop and consequently an increase in the pressure upstream of the regulator On the opposite if the fluid pressure is higher than the pilot air pressure then the membranes move away This reduces the...

Page 21: ...pment is exclusively designed for commercial use The equipment is designed for use in potentially explosive zones The suitable explosive zone could be deduce from the explosion category on the equipme...

Page 22: ...ns in the operating manual and all accompanying documents Complying with prescribed intervals specified in the operating manual and its accompanying doc uments for inspections and maintenance operatio...

Page 23: ...ignition risks due to source of ignition in the vicinity of the equipment Using or operating the equipment by private users Modifying or converting the equipment Failing to comply with maintenance int...

Page 24: ...ng company of the equipment is obliged to test the chemical compatibility of the conveyed media Conveying liquids with temperatures above 60 C 140 F Conveying contaminated media The owner must ensure...

Page 25: ...of the plate Principles The back pressure regulator PaintCare BPR L is designed to be installed in a paint booth This equipment complies with the following provisions Machinery Directive 2006 42 EC A...

Page 26: ...esses shall be active at the diaphragms Such processes are for example the fast flow of non conductive liquids along the diaphragms in the equipment Limitation of the ambient temperature of the equipm...

Page 27: ...on sources are hot surfaces mechanically generated sparks and static elec tricity Due to the restriction of the relative speed between the individual components the use of suit able materials as well...

Page 28: ...6 5 bar of air corresponds to a control of approx 3 to 20 bar of medium depending on the viscosity of the medium Wetted parts in contact with the materials Back pressure regulator PaintCare BPR L Diap...

Page 29: ...General specifications 582118110 EN indG Regulator PaintCare BPR L docx 29...

Page 30: ...k pressure regulator PaintCare BPR L D Outlet medium connection Connect device with media supply system and discharge liquid Connection of material back pressure regulator PaintCare BPR L The back pre...

Page 31: ...pistons are used to push together the diaphragm layers The force required results from the chamber with compressed air fed in at the respective rear side of the piston The surface relations have been...

Page 32: ...prevent transport damage 6 1 Check scope of delivery Remove the transport packaging of the pump Dispose of the packaging material correctly Examine the regulator for transport damage Immediately notif...

Page 33: ...he back pressure regulator PaintCare BPR L must be installed vibration and torque free Danger Danger to personnel and to the equipment The following compulsory measures must be observed when integrati...

Page 34: ...4 The operating company needs to use filters to ensure that no solids enter the device through the medium Shall ensure that the drain is not clogged or closed Stray currents e g in systems with electr...

Page 35: ...is not the case make sure to install an oil and water separator upstream the material back pressure regulator The pneumatic connection material must fulfil the requirements of the operating pressure a...

Page 36: ...hat the equipment can be earthed via the connections How to start up the back pressure regulator PaintCare BPR L Connect the material back pressure regulator with the connection system required such a...

Page 37: ...Remove the medium from the material back pressure regulator PaintCare BPR L before uninstallation Flush material back pressure regulator before uninstallation Uninstallation Remove compressed air con...

Page 38: ...suddenly open up due to sudden severe fluctuations of the compressed air pressure The operating company is responsible to check possible hazards for the equipment The use of the material back pressur...

Page 39: ...ontrol behaviour Shut down the machine immediately in case of first signs of the characteristics mentioned before Immediately notify maintenance personnel for a precise assessment of the technical sta...

Page 40: ...neumatic diaphragm pressure regulator Slowly reduce medium volume flow to zero and switch off medium conveying system Reduce outgoing pressure at pressure regulator to a minimum Switch off compressed...

Page 41: ...or material back pressure regulator soiled or clogged Clean line and or material back pressure regulator PaintCare BPR L Filter in filter controller soiled Clean or replace filter Back pressure canno...

Page 42: ...ied where required Mixing lubricants is generally not permitted 10 1 Preventive maintenance plan Warning Observe safety instructions Warning Danger to personnel and to the equipment First switch off m...

Page 43: ...s in this Operating Manual and in the operating instructions of third party manufacturers before carrying out maintenance and repair Follow and implement maintenance intervals Check the devices regula...

Page 44: ...secure against unexpected restart afterwards carry out works at the equipment Release pressure from compressed air system and ventilate equipment before starting to work Use appropriate tools to detec...

Page 45: ...rt Check and if required re tighten all screws Monthly Remove dust from the housing Monthly or if required Material back pressure regulator PaintCare BPR L general Replace diaphragm Annually in case o...

Page 46: ...finition of a long standstill time depends on the previously conveyed medium and its aggregate state change from liquid to solid he definition is the responsibility of the operator and should always b...

Page 47: ...appropriate cleaning product to remove any residues of dried product Therefore we recommend regular inspection of the back pressure regulator PaintCare BPR L When rinsing the product chamber use only...

Page 48: ...edy faults Observe the safety instructions in this operating manual and in the operating instructions of third party manufacturers before carrying out maintenance and repair works Familiarise yourself...

Page 49: ...essed air system and ventilate the equipment before starting to dismantle Avoid skin contact Wear personal protective equipment PPE Seek immediate medical attention in case of injuries due to liquids...

Page 50: ...ulator before uninstallation Pneumatic material back pressure regulator The layout of the back pressure regulator PaintCare BPR L is symmetrical The following procedure must be carried out on both sid...

Page 51: ...side of the diaphragm H faces towards the center medium Assemble the components in reverse order Use a torque spanner for tightening up The torque for the bolts A and E is 10 Nm Before mounting the b...

Page 52: ...55 275 011 Screw Chc M6x16 stainless steel A2 10 2 N C Cover 1 3 N C Diaphragm 1 1 4 N C Piston 1 5 155 275 012 Screw F TORX M6x10 stainless steel A4 8 6 N C Flange 1 7 N C Diaphragm 1 1 8 N C Diaphra...

Page 53: ...onized standards have been applied EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 German version EN ISO 12100 2010 EN 1127 1 2...

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