SAMCHULLY SYH Instruction Manual Download Page 36 | Manualshive

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Summary of Contents for SYH

Page 1: ...der Instruction Manual SYH SYHL IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the cylinder Please keep this manual by your side for answers to any questions...

Page 2: ......

Page 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Page 4: ...4 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 5: ...3 3 Cylinder mounting 16 3 4 Torque spec for cylinder mounting bolts 19 3 5 Drain port 20 3 6 Oil Pressure circuit diagram 21 3 7 Setting up the control valve hydraulic unit and piping 23 3 8 Hydrauli...

Page 6: ...6 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 7: ...e during spindle rotation Provide the cover the periphery of cylinder Secure the mounting bolts Danger by catching operator in a machine Danger by discharge of clamped workpiece during spindle rotatio...

Page 8: ...ssure to chuck specification Gripped workpiece may discharge by lighting or interruption Set work to correct gripping position o Install the cylinder with the piston in its forward position Danger by...

Page 9: ...cause loss of force which may cause in the workpiece to be thrown from the chuck Improper lifting can lead to damage or injury Debris in the oil may result in pressure loss and cause the workpiece to...

Page 10: ...nt thermal expansion off SYH SYH SYHL Standard type Long stroke type SYH 10 36 Nominal Through Hole Diameter Nominal inner diameter of cylinder 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and...

Page 11: ...11 Instruction Manual Fig 1 Sleeve Body Sleeve Stopper Rotary Valve Fixed ass y Rotating ass y Relief Valve Piston Cylinder Body Fan Cover...

Page 12: ...asurement methods Make sure to fastening the set screw on the adapter to prevent loosening Fig 2 Fig 3 Fig 2 Fig 3 Fig 2 Fig 3 Run out measurement of cylinder 3 Mounting 3 3 3 1 Manufacturing and inst...

Page 13: ...005mm IMPORTANT IMPORTANT IMPORTANT Type A F7 B C Hexagon Socket Head Cap Screw D E Max SYH 1036 100 48 115 6 M10 5 10 SYH 1246 100 65 130 12M 10 5 10 SYH 1552 130 70 170 12 M10 5 17 SYH 1877 160 95 1...

Page 14: ...draw pipe into the piston rod with the piston rod set Note B The following is cylinder dimensions when chuck jaws is fully opened Fig 4 4 1 B Fig 4 A B 3 2 Manufacturing and installation of draw pipe...

Page 15: ...to insufficient hardness will risk the workpiece being thrown from the chuck WARNING WARNING WARNING Loosening of threads during operation can cause vibration and weaken the draw pipe Thread D F shoul...

Page 16: ...e support is mounted to the lathe retain the clearance between the projected parts of the sleeve body and the support so that the sleeve body is not subjected to loading Fig 5 When mounting the cylind...

Page 17: ...1877 80 6 47 50 30 1 SYHL 2091 80 6 47 50 30 1 SYHL 2816 80 6 47 50 30 1 Type A B SYH 1036 SYH 1036 equivalent SYH 1036 0 010 less 0 020 SYH 1246 SYH 1246 equivalent SYH 1246 0 010 less 0 020 SYH 155...

Page 18: ...ylinder please follow the example as shown below Attach a tester such as a JURACON gauge to a Vblock and test the OD run out on the cylinder adaptor 0 010 or less Make sure the gauge touches the cylin...

Page 19: ...tor Cylinder Tighten the mounting bolt according to the specified torque below Torque values are shown at 80 of normal specifications due to the aluminum composition of the chuck 80 5 80 WARNING WARNI...

Page 20: ...wire reinforced clear vinyl hose for the drainage hose so that the oil can be seen Below are bad examples of hose routing Drain port is not positioned vertically The hydraulic circuit of another actu...

Page 21: ...it is incorporating the locking mechanism which works to retain the specified gripping force even when abnormal drop of the supplied pressure is caused by power failure or breakdown of pressure source...

Page 22: ...r dia outer dia gripping change valve so that it prevents misoperation when changing from the inner dia gripping to outer dia gripping When the solenoid valve is used for this change valve use the 4 p...

Page 23: ...the pipe and then install it Dusts in the pipe can be a cause of cylinder overheat 3 7 Setting up the control valve hydraulic unit and piping 3 7 3 7 Remove any dirt completely from inside of the Pip...

Page 24: ...oil is influenced to the cylinder heating drain volume opera tion speed regulate the oil according to the instruction manual of the pump unit 20 20 IMPORTANT IMPORTANT IMPORTANT 40 30 50 cSt ISO VG32...

Page 25: ...ng direction is correct Clamp and unclamp Chuck stroke is adequate Check for any leaks from hoses After successfully checking for all of the above slowly raise the operation pressure to the rated pres...

Page 26: ...rox 0 5Mpa each and repeat the same procedures as described in above 2 for confirmation of cylinder motion At this time increase the pressure to 30 of maximum chuck pressure When cylinder operational...

Page 27: ...perature rapidly deteriorating the sealing materials and the hydraulic oil Keep the oil temperature below 60 by use of a cooler In this case minimize the back pressure 60 3 10 Safety valve 3 10 3 10 A...

Page 28: ...heck the hydraulic oil twice a year and replace it if necessary 0 2 3 6 When operating the machine with maximum hydraulic pressure and maximum speed disassemble it at every 250 thousands times of use...

Page 29: ...ce to rotation Copper tube piping materials are used Use the proper hose material hydraulic rubber hose Part of the sleeve body is fixed to the lathe There must be some space between the housing and a...

Page 30: ...d head radiation insufficient Remove part of lathe cover of provide air vent Coolant leaks from coolant collector or mixes into hydraulic oil Coolant collector filter loaded with chips Clean filter Pi...

Page 31: ...2 69 155 22 161 150 0 60 6118 56 5710 SYH 1877 68 69 75 77 180 25 198 183 0 74 7546 69 7036 SYH 2091 78 91 205 30 252 234 0 94 9584 88 8973 Type Max Operating Pressure MPa kgf cm Max r p m min 1 r p m...

Page 32: ...0 098 26 8 4 2 S 1875L SYHL 2091 4 0 40 8 3800 1 56 0 160 34 1 4 5 S 2091L SYHL 2816 3 3 33 6 2000 35 5 3 31 101 0 8 4 S 2816L Type Available I D mm Cylinder Dia mm Piston stroke mm Piston Surface Ar...

Page 33: ...on Thrust kN x Hydraulic Pneumatic Pressure MPa 0 25 MPa Max Hydraulic Pneumatic Pressure MPa 0 25 MPa Note3 The locking mechanism Temporarily maintains the hydraulic pressure in the cylinder if the p...

Page 34: ...1 2 6 7 8 10 37 36 20 11 13 25 26 29 27 28 16 22 15 19 4 5 23 24 3 30 31 32 17 14 21 33 35 18 34 12 9 34 Rotary Cylinder 8 Parts list 8 8 Fig 13...

Page 35: ...over 1 7 Fan 1 8 Stopper 1 9 Hose Nipple 1 10 Guide Pin 2 11 Air Breather 1 12 Plug 1 13 Name Plate 1 14 Set Screw 8 15 Set Screw 2 16 Lock Valve 1 17 Lock Valve 1 18 Relief Valve 2 19 Bearing 2 No Na...

Page 36: ...27 30 37 26 29 36 25 28 36 Rotary Cylinder Fig 14...

Page 37: ...P145 G170 G195 1 30 S80 S95 S105 G135 G150 3 36 S100 G120 NOK AN 256 NOK AN261 NOK AN 265 1 37 S60 S70 S80 S105 1 No Name SYHL 1246 SYHL 1552 SYHL 1877 SYHL 2091 SYHL 2816 Q ty 25 O Ring O P8 P10 P10...

Page 38: ...checked 2 2 The coolant collector is mounted to Samchully cylinders to collect coolant flowing from the drawtube The collant collector has two proximity swiches for checking electrically the piston c...

Page 39: ...Specification PR12 2DP AUTONIX OP2 WHITE V RED OV BLACK OP1 WHITE 1mm LED The proximity switch is mounted to brackets through the adjusting plate and must be set with the screws of the proximity swit...

Page 40: ...ecommended to use transparent vinyl hose for checking flow condition inside dia 32mm Fig 16 32mm Fig 16 32mm Fig 16 CAUTION CAUTION CAUTION Fig 16 15 If coolant flows over from the coolant collector i...

Page 41: ...Name Q ty 1 Body 1 2 Cover 1 3 Sheet packing 1 4 Detectable Plate 1 5 Sheet packing 1 6 Plate 2 7 Sheet packing 2 8 O Ring O 2 No Name Q ty 9 Filter 1 10 Under body 1 11 Hexagon Socket Head Bolt 9 12...

Page 42: ...er 1 5 Sheet packing 1 6 Detectable Plate 1 7 Plate 2 8 Sheet packing 2 9 Filter 1 No Name Q ty 10 Under body 1 11 Hose nipple 1 12 Hexagon Socket Head Bolt 3 13 Hexagon Socket Head Bolt 4 14 Hexagon...

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Page 48: ...Korea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 82...

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