SAMCHULLY SC Instruction Manual Download Page 5

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Instruction Manual

Table of contents

1. Operation for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-1 Model coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-2 Construction and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3-1 Adaptor manufacturing and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3-2 Chuck mounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5. Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Summary of Contents for SC

Page 1: ...ction Manual SC FSC SF SCS TC FTC ST IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the chuck Please keep this manual by your side for answers to any questio...

Page 2: ......

Page 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Page 4: ...4 Manual Chuck 1 7 2 13 2 1 13 2 2 13 3 14 3 1 14 3 2 16 4 18 5 21 6 22 7 24 8 32...

Page 5: ...y 7 2 Summary 13 2 1 Model coding 13 2 2 Construction and operation 13 3 Mounting 14 3 1 Adaptor manufacturing and mounting 14 3 2 Chuck mounting steps 16 4 Precautions 18 5 Maintenance and inspection...

Page 6: ...6 Manual Chuck 1 7 2 13 2 1 13 2 2 13 3 14 3 1 14 3 2 16 4 18 4 21 6 22 7 24 8 32...

Page 7: ...ough things that is not specified in this manual Power switch off before setting inspecting lubricating or changing the chuck Do not exceed the RPM rating of the chuck Do not exceed the RPM without wo...

Page 8: ...may damage internal components Clamping work is impossible if jaws are not inserted into same numbered slots If incorrect torque specifications are used workpiece may be thrown from the chuck WARNING...

Page 9: ...ady rest Do not attempt to modity chuck Danger by discharge of chuck or workpiece in case of damaging of chuck Danger by discharge of workpiece if it is too long Danger by discharge of chuck or workpi...

Page 10: ...erate a machine while under the influence of alcohol or drugs Gloves and ties should not be worn when operating a machine Danger by operation fault and lowering judgement Danger by catching in a machi...

Page 11: ...mer chuck jaws or gripped workpiece Remove handle after gripping the workpiece within specified torque Danger by dropping Danger by discharge of chuck or workpiece in case of damaging of chuck Danger...

Page 12: ...6 1 20 000 Do not clamp an oversized workpiece Take apart and clean the chuck every six months or after clamping 20 000 times which ever comes first 6 20 000 Jaws may be thrown from the chuck Use gre...

Page 13: ...l chuck Front mounting scroll chuck 4Jaw scroll chuck 6Jaw scroll chuck 2Piece jaw standard scroll chuck 2Piece jaw front mounting scroll chuck 2Piece jaw 2jaw scroll chuck 4 6 2 SC 85 3 Chuck nominal...

Page 14: ...100 0 015 4 0 12 3 M8 16 0 035 SC FSC 165 6 170 147 130 0 015 4 5 15 3 M10 20 0 035 SC FSC SF TC FTC ST 190 7 195 172 155 0 02 4 5 18 3 M10 20 0 04 SC FSC SF SCS TC FTC ST 230 9 235 210 190 0 02 5 5...

Page 15: ...F D E 0 005 0 005 A B C G F D E 0 005 0 005 A B C G F D E 0 005 0 005 A B C 15 Instruction Manual Fig 2 SC SF SCS TC ST FSC FTC FTC 535 21 610 24 810 32 1000 40 Lathe Chuck Adaptor Mounting bolt Spind...

Page 16: ...d recess of the chuck 6 SC 355 120 3 3 0 02mm 0 01mm 0 02mm 120 0 5mm 6 SC 355 120 3 0 02mm 0 01mm 0 02mm 120 Adapter 0 5mm 3 2 Chuck mounting steps 3 2 3 2 A A A Adaptors and The chuck fastening part...

Page 17: ...applied to the mounting bolts the chuck may malfunction or the work piece may come loose causing harm WARNING WARNING WARNING Indicates a potentially hazardous situa tion which if not avoided could re...

Page 18: ...Use special jaws with ad ditional gripping capability for uneven work pieces to avoid slippage When changing the top jaw clean the top jaw s tongue and the bottom jaw s grove Debris left in the tongue...

Page 19: ...With each new workpiece test the operation at low speeds to prevent vibration and damage to jaws Only use Samchully jaws Use the included handle to move the jaws Do not use a cheater bar or pipe to a...

Page 20: ...0 130 165 190 230 273 310 355 405 460 535 610 810 1000 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 1 0 25 0 1 0 25 0 1 0 25 L 50 50 50 50 50 5...

Page 21: ...Moly Kote EP Grease DOW CORNING CO LTD RPM 8 1 Once a day However when the ma chine is operated at high speed rota tion or a large amount of water soluble cutting oil is used more of lubrication is n...

Page 22: ...chuck Disassemble and clean Moving parts are rusted Remove the rust The spindle adapter taper is not to spec Fix the taper Workpiece slippage The diameter bored in soft jaws is different that the wor...

Page 23: ...red There is debris between the top jaw groove and base jaw Disassembe and clean the jaws and groove before remounting The soft jaws are unequally bored Ensure the face of the chuck is even with the b...

Page 24: ...21 2 6 27 0 64 SC 273 10 46 4691 2500 28 9 90 1 01 SC 310 12 55 5608 2200 41 23 0 2 35 SC 355 14 40 5 4130 1500 54 37 2 3 8 SC 405 16 45 4589 1500 74 67 6 6 9 Type Grip dia Handle torque N m kgf m Ext...

Page 25: ...90 7 31 3161 3500 12 2 35 0 24 FSC 230 9 37 3773 2900 21 2 6 27 0 64 FSC 273 10 46 4691 2500 28 9 90 1 01 FSC 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Interna...

Page 26: ...61 3500 12 5 2 45 0 25 SF 230 9 37 3773 2900 21 5 6 37 0 65 SF 273 10 46 4691 2500 28 9 90 1 01 SF 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm SF 190...

Page 27: ...x R P M min r p m Weight kgf GD N m kgf m SCS 230 9 37 3773 2900 24 6 27 0 64 SCS 273 10 46 4691 2500 32 9 90 1 01 SCS 310 12 55 5608 2200 45 23 0 2 35 Type Grip dia Handle torque N m kgf m External m...

Page 28: ...3161 6500 12 2 2 35 0 24 TC 230 9 37 3773 2900 21 2 6 24 0 64 TC 273 10 46 4691 2500 28 9 90 1 01 TC 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm TC 1...

Page 29: ...8 65 6650 870 106 124 12 6 FTC 535 21 73 7400 950 182 287 29 3 FTC 610 24 80 8200 850 238 488 49 8 FTC 810 32 110 11216 650 480 598 61 FTC 1000 40 110 11216 470 780 598 61 Type Grip dia Handle torque...

Page 30: ...7 2110 3500 12 6 2 55 0 26 ST 230 9 24 7 2518 2900 21 4 6 27 0 64 ST 273 10 46 4691 2500 28 9 90 1 01 ST 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm...

Page 31: ...31 Instruction Manual n o t e...

Page 32: ...1 9 2 3 10 13 4 6 7 5 12 8 11 14 FSC SC SF SCS 1 1 15 1 32 Manual Chuck SC FSC SF SCS 8 Parts list 8 8 Fig 6...

Page 33: ...14 Standard supplied for 16 or larger 15 FSC front mounting SC SF N A 1 SC FSC SF SCS 2 SC FSC 3ea SF 4ea SCS 6ea 3 SC FSC 3ea SF 4ea SCS 6ea 5 SC FSC 3ea SF 4ea SCS 6ea 9 SC FSC 3ea SF 4ea SCS 6ea 1...

Page 34: ...1 10 2 3 12 11 14 5 7 8 6 4 9 13 15 1 1 1 1 16 TC FTC ST FTC 535 610 810 FTC 460 16 16 34 Manual Chuck TC FTC ST Fig 7...

Page 35: ...3ea ST 2ea 6 TC FTC 3ea ST 2ea 10 TC FTC 3ea ST 2ea 12 TC FTC 6ea ST 4ea 15 16 16 FTC TC ST FTC 190 7 310 12 3ea FTC 460 18 1000 40 6ea 1 TC FTC ST seperated 2 TC FTC 3ea ST 2ea 3 TC FTC 3ea ST 2ea 4...

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Page 42: ...ea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820 9...

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