SaMASZ KDD 860 Operator'S Manual Download Page 2

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DO NOT

TURN THE DRIVE ON

IF THE MOWER IS NOT IN

WORKING POSITION

DO NOT

LIFT THE MOWER

BEFORE THE MOWING DISCS

HAVE COME TO COMPLETE

STANDSTILL

DO NOT

OPERATE WHEN ANY

PERSON REMAINS IN THE

DANGER AREA OF 50 m

Written by: Tomasz Sienkiell

Technical advice: Antoni Stolarski

Optimum inclination towards the ground is 0 ÷ 5° to

the mowing direction. It is allowed to work in

horizontal position.

Different inclination may damage the mower.

0 ÷ 5°

Summary of Contents for KDD 860

Page 1: ...samasz pl www samasz pl OPERATOR S MANUAL DOUBLE SIDED MOWER WITH CENTRAL SUSPENSION KDD 860 8 60 m KDD 940 9 40 m KDD 860 S 8 60 m KDD 940 S 9 40 m KDD 860 W 8 60 m KDD 940 W 9 40 m KDD 860 S T 8 60...

Page 2: ...OME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m Written by Tomasz Sienkiell Technical advice Antoni Stolarski Optimum inclination towards the ground is 0 5...

Page 3: ...over swaths 23 5 8 Storing 24 6 MOUNTING AND ADJUSTMENTS 24 6 1 Mounting and timing of the knives 24 6 2 Replacing the knives 25 6 3 Adjusting the cutterbar 25 6 4 Adjusting space between tine condit...

Page 4: ...her basic equipment Operator s manual is attached to every machine in order that the operator can familiarize himself with design working principles service and adjustment of the mower The user of the...

Page 5: ...op scarifier rollers is equipped with the Perfect Cut cutting bar or the optional Heavy Duty cutting bar The rear mounted disc mower with crop scarifier rollers is intended to mow green fodder grass a...

Page 6: ...11 0 ha h Transport length 3 0 m 3 0 m Swath width around 2 x 1 5 2 0m Weight 1820 kg 2130 kg PTO shaft with overrunning clutch 1100 Nm Cutting speed of the knife 86 2 m s Disc rpm 3078 rpm S Mower w...

Page 7: ...equipment with belt conveyor belt width 1 0 m Working capacity depends on real working speed of the tractor SaMASZ does not determine max working speed 3 2 Design and working principle Fig 3a Parts of...

Page 8: ...h through intersecting axis gear 7 drives the cutterbar 4 On the cutterbar there are discs with two knives each Apart from that drive from tractor s rpm through intersecting axis gear 6 PTO shaft 8 in...

Page 9: ...through intersecting axis gear 6 PTO shaft 8 intersecting axis gear 7 and chain gearbox 10 is transmitted to roller conditioner 3 Hydraulic cylinder 2 is used to adjust the mower to working position...

Page 10: ...0 Nm Bondioli Pavesi Built in CAUTION Lubricate the PTO shaft with high quality multi purpose grease every 8 shaft operating hours Fig 6 If access holes are available lubricate fittings through access...

Page 11: ...CAUTION All service and repair operations must be done only after tractor s engine has been stopped all rotating parts have come to complete standstill and the cutterbar is on the ground CAUTION Be ce...

Page 12: ...ew ones Expiry period should not exceed 5 years Never use scotch tape to repair hydraulic hoses When connecting hydraulic hoses to tractor s hydraulic connectors make sure that either tractor s or mow...

Page 13: ...3 Working parts Before operating the mower check knife s and knife holder s condition Worn or damaged knives or knife holders should be immediately replaced with new one 4 4 PTO shaft Use only PTO sh...

Page 14: ...d in operator s manual Always do these activities when the tractor s drive is off before you start any activities focus your attention on them never operate the mower under influence of alcohol drugs...

Page 15: ...e making repairs the machine must be stopped 3 N 9 CAUTION rotor 4 N 7 Operating is forbidden when any person is within the danger area of 50 m 5 N 1 Be extremely careful when PTO shaft is rotating 6...

Page 16: ...28 15 N 31 16 N 53 17 N 34 18 P 3 19 N 35 Cutterbar Perfect Cut 19 N 35 Cutterbar Heavy Duty 20 N 75 21 N 11 22 N 55 23 N 30 23 N 30 Cutter bar Heavy Duty It is allowed to work in horizontal position...

Page 17: ...h central suspension 15 24 N 56 On conveyor decal 25 N 77 Conveyor belt tension 26 N 80 27 N 89 28 N 96 29 N 108 Fig 8a Warning decals placed on the mower without conditioner right side 9 12 11 13 4 2...

Page 18: ...n the mower with conditioner right side Fig 8c Warning decals placed on the mower with conditioner right side CAUTION Any spare part used for repair of the mower should have all warning decals provide...

Page 19: ...ustment will lead to losing of warranty 5 OPERATION 5 1 Attaching the mower to the tractor Mower s frame is adjusted to be attached to the tractors class 2 0 and 3 0 The mower is connected to tractor...

Page 20: ...ground Fig 16 lift support legs S and and block them with cotter pins Fig 13 before putting the mower to transport position block ground following bracket Fig 14 Unblocking the bracket may cause dama...

Page 21: ...ON During transport the shut off valve of mower hydraulic lift should always be closed the valve lever in Z position Fig 15b It protects the mower against incidental falling in case of hydraulic failu...

Page 22: ...the tractor s side The PTO shaft plastic guards have to be secured by fastening their small chains to immovable parts of tractor and mower CAUTION If need be shorten the PTO shaft according to its op...

Page 23: ...r until the cutterbar is at least 50 cm above the ground Fig 16 make sure there is nobody around in the place where you are going to lower the mower tighten the cord until the lock Z is released Fig 1...

Page 24: ...drive slowly into grass field Flat meadows can be mowed with any speed If the meadow is uneven reduce speed CAUTION Do not connect belt when conveyor is in vertical position Fig 19b Fig 19 Operating...

Page 25: ...winding of grass on the forming drums 7 Speed up to V 12 km h the faster the better 8 Do not take turns in the mowed grass Optimum inclination of the cutterbar towards the ground is between 0 to 5 If...

Page 26: ...period e g in winter season the machine should be erected in standstill position on paved surface Fig 20 tighten cylinders Storing the mower in horizontal position may cause faster wearing rusting of...

Page 27: ...ves the engine must be stopped and the cutterbar must lie on the ground PTO shaft must be disconnected Discs should be perpendicular to cutterbar max rotation 20 Fig 22 Quick replacing of the knives w...

Page 28: ...ension 26 1 2 1 6 m 1 2 3 4 5 6 7 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 1 2 1 6 m 1 2 1 6 m 8 7 6 5 4 3 2 1 KDD 860 right cutterbar KDD 860 left cutterbar KDD 940 right cutterbar KDD 940 left cutterbar Disc w...

Page 29: ...4 5 6 7 7 6 5 4 3 2 1 2 0 2 2 m 2 0 2 2 m 8 7 6 5 4 3 2 1 2 0 2 2 m 1 2 3 4 5 6 7 8 2 0 2 2 m KDD 860 wide swath right cutterbar KDD 860 wide swath left cutterbar KDD 940 wide swath right cutterbar K...

Page 30: ...Adjusting tine conditioner s mask 6 5 Replacing conditioner s tines Models KDD 860 S KDD 940 S KDD 860 S T KDD 940 S T Worn tines must be immediately replaced with new ones Each time before the work...

Page 31: ...knife holders All knives should have the same lengths and weights Always check mower before starting work for damaged missing and or worn knives Replace them if necessary only in sets Make sure all kn...

Page 32: ...ecially between discs and cutterbar because grass with mud may damage bearings in disc module remove grass and mud check the cutterbar grease PTO shaft tubes with STP grease if necessary lubricate the...

Page 33: ...the grass Using conveyors with bulged belts may lead to their premature wearing Conveyor belts are not subject to warranty 1 In order to clean roller switch lever D when rotating belt to 1 and hold u...

Page 34: ...operating position horizontal 1 Using a marker mark lines on millimetre measures decal 27 if belts worked well 2 Loosen tightening roller mechanism screws M10 S1 nuts M12 N2 and loosen adjustment scr...

Page 35: ...in intervals of l 1000 mm Fig 35 2 With adjustment screws S2 tighten the roller so the distance on belt between marked lines is l 1005 mm lines on measures from item I 1 may prove to be helpful Fig 3...

Page 36: ...40 m 2 x 8 0 Fig 36 Cutterbar oil inlet A 7 2 Intersecting axis gears Everyday before starting work please check the oil level and if needed please refill after having removed the vent A on the top of...

Page 37: ...may reach even 100o C 7 3 Roller conditioner s gearbox Before you check the lubrication of the gearbox please remove the safety guard Everyday before starting work please check the oil level and if ne...

Page 38: ...esignated by N 75 labels label 27 This procedure should be repeated every 50 work hours of the machine Fig 42 Chain lubrication points a rollers b scarifier 7 5 Bearings and joints Every 50 mower work...

Page 39: ...front Always mow low and fast inclination towards the front 4 cm Grass blocks the mower lack of grass flow or the flow is uneven Too low work speed Speed up to 10 km h or more Safety device is working...

Page 40: ...be drained and delivered to a proper waste treatment company Clean the mower parts dismantle and dispose properly of all plastic parts After that the mower could be sold to breaker s yard CAUTION Befo...

Page 41: ...damages of conveyor belts are not subject to warranty 6 The Purchaser bears the costs of technical estimation when the manufacturer finds that a claimed product is free of defects and a technical repo...

Page 42: ...tantly on development of all types and models That is why there is always a possible change of form equipment and technology of delivered products Any claims arising from data drawings and description...

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