Sakai RS45 Page 2 Manual Download

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Summary of Contents for RS45

Page 1: ...RS45 RS55E RS65 RS75 SHOP MANUAL 3498 64694 0 ...

Page 2: ......

Page 3: ... result in injury or death Sakai Heavy Industries cannot foresee all possible circumstances or varying conditions to which the operator serviceman or machine may be exposed to that might lead to a potential hazard Therefore the warnings and cautions listed in this manual and those placed on the machine are not intended to be all inclusive and liability for personal injury or damage to equipment or...

Page 4: ......

Page 5: ...xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 2 002 1 3 RS55Exxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 2 003 1 4 RS65 Chassis number 10000 29999xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 2 004 1 5 RS65 Chassis number 30000 39999xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...

Page 6: ...10264 30000 39999 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 020 2 7 2 Name plate Chassis number 10265 19999 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 022 2 7 3 Name plate Chassis number 20000 29999 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 024 3 RS55E xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 026 3 1 Fram...

Page 7: ...xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 076 5 2 1 Frame 2 HONDA Engine Chassis number 10000 29999 80000 89999 xxxxxxxxxxx 4 076 5 2 2 Frame 2 ROBIN Engine Chassis number 30000 30782 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 078 5 2 3 Frame 2 ROBIN Engine Chassis number 30783 39999 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 4 080 5 3 CYLINDER ASSY xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx...

Page 8: ...xxxxxxxxxxxxxxxxxxxx 5 012 3 4 Removal of Gear xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 5 012 3 5 Removal of Bellows and Outer cylinder xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 5 013 3 6 Removal of Adapter xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 5 014 3 7 Removal of Sl...

Page 9: ...SAFETY ...

Page 10: ......

Page 11: ...achine if you fail to observe or important point to maintain of quality in maintenance works ۻ Indicates standard value to judge whether measured value is good or not Items that indicate the weight of a part or equipment and require attention in wire selection and operating posture for slinging operation N m In the assembly operation tightening torque in locations that require particular attention...

Page 12: ...cal engineering rules and regulations Work on the frame brakes hydraulic and steering systems must be performed by skilled personnel with special knowledge and training for such work 1 4 Safety Practices and Policies Keep the manuals in the container provided on the machine Manuals must always be available at the site where the machine is being used The operator or user of the machine must be awar...

Page 13: ...smoking Always clean up any spilled fuel Check for any warning tags placed on the machine do not operate the machine until all repairs have been made and warning tags have been removed by authorized personnel Know how to shut down or stop the machine immediately in case of emergency Know the capabilities and limitations of the machine such as speed and gradeability Be aware of the dimensions of th...

Page 14: ... Be aware of the safety of others around the machine when operating it 1 9 Stopping Always park the machine in a safe area on solid and level ground Lock all lockable compartments 1 10 Maintenance In any performing any work concerning the operation adjustment or modification of the machine or it s safety devices or any work related to maintenance inspection or repair always follow the start up and...

Page 15: ... battery area is well ventilated clear of fumes should it be necessary to connect a jumper cable or battery charger Fumes can ignite from a spark and may explode Be sure battery charger is OFF when making connections if charging is required Use only original fuses with the specified rating Switch off the machine immediately if trouble occurs in the electrical system Work on the electrical system m...

Page 16: ...oid an accidental drop Hold the handle at its front and rear part to prevent your finger and or hand from being caught between the handle and the machine body when lifting up the rammer by holding the handle Make sure lifting device has enough capacity to hold the rammer and use the center lifting point when lifting it Always inspect crane lifting cable for wear damage or abuse Protect cable from ...

Page 17: ...SPECIFICATIONS ...

Page 18: ......

Page 19: ...W 340 mm X 230 mm 13 4 in X 9 1 in Performance Traveling Stroke 40 60 mm 1 6 2 4 in Frequency 10 8 11 5 Hz 650 690 vpm Traveling Speed 8 12 m min 26 39 ft min Engine Manufacturer s Model HONDA model GX100KR Maximum Output 2 2 2 kW 3600 min 1 3 0 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel ...

Page 20: ...m 13 4 in X 9 1 in Performance Traveling Stroke 40 60 mm 1 6 2 4 in Frequency 10 8 11 5 Hz 650 690 vpm Traveling Speed 8 12 m min 26 39 ft min Engine Manufacturer s Model ROBIN model EH09 2D Maximum Output 2 2 0 kW 4000 min 1 2 7 HP 4000 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capa...

Page 21: ...10 2 in Performance Traveling Stroke 40 60 mm 1 6 2 4 in Frequency 10 8 11 5 Hz 650 690 vpm Traveling Speed 8 12 m min 26 39 ft min Engine Manufacturer s Model ROBIN model EH09 2D Maximum Output 2 2 0 kW 4000 min 1 2 7 HP 4000 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capacity 2 Engi...

Page 22: ... 13 4 in X 11 0 in Performance Traveling Stroke 50 70 mm 2 0 3 0 in Frequency 10 7 11 3 Hz 640 680 vpm Traveling Speed 16 20 m min 53 66 ft min Engine Manufacturer s Model HONDA model GX100KR Maximum Output 2 2 2 kW 3600 min 1 3 0 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank cap...

Page 23: ...m 13 4 in X 11 0 in Performance Traveling Stroke 40 60 mm 1 6 2 4 in Frequency 10 7 11 3 Hz 640 680 vpm Traveling Speed 8 12 m min 26 39 ft min Engine Manufacturer s Model ROBIN model EH12 2D Maximum Output 2 2 6 kW 3600 min 1 3 5 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank cap...

Page 24: ...m 13 4 in X 11 0 in Performance Traveling Stroke 50 70 mm 2 0 3 0 in Frequency 10 3 12 0 Hz 680 720 vpm Traveling Speed 17 21 m min 56 69 ft min Engine Manufacturer s Model HONDA model GX120 Maximum Output 2 2 8 kW 3600 min 1 3 8 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capa...

Page 25: ...m 13 4 in X 11 0 in Performance Traveling Stroke 40 60 mm 1 6 2 4 in Frequency 10 7 11 3 Hz 640 680 vpm Traveling Speed 8 12 m min 26 39 ft min Engine Manufacturer s Model ROBIN model EH12 2D Maximum Output 2 2 6 kW 3600 min 1 3 5 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank cap...

Page 26: ... mm 13 4 in X 11 0 in Performance Traveling Stroke 50 70 mm 2 0 3 0 in Frequency 11 3 12 0 Hz 680 720 vpm Traveling Speed 12 16 m min 39 53 ft min Engine Manufacturer s Model HONDA model GX120U1 KRF4 Maximum Output 2 2 8 kW 3600 min 1 3 8 HP 3600 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the ...

Page 27: ...ular gasoline for automobile Fuel tank capacity 2 2 L 0 58 gal 2 2 Engine oil Vibrator oil Season Ambient temperature Viscosity rating Summer 25 C and above SAE 30 Spring Autumn 10 C 25 C SAE 20 or 30 Winter 10 C 10 C SAE 20 All year round Regardless of temperature SAE 10W 30 ...

Page 28: ...43 253 20 2 5 294 217 392 289 539 398 539 398 22 2 5 441 325 539 398 686 506 686 506 24 3 0 539 398 637 470 883 651 883 651 27 3 0 785 579 981 724 1324 977 1324 977 30 3 5 1079 796 1324 977 1765 1302 1765 1302 Metric fine screw 10 1 25 39 29 49 36 69 51 69 51 12 1 25 69 51 88 65 118 87 118 87 14 1 5 108 80 137 101 186 137 186 137 16 1 5 167 123 206 152 284 209 284 209 18 1 5 245 181 294 217 392 28...

Page 29: ...INSPECTION AND MAINTENANCE ...

Page 30: ......

Page 31: ...ck on the body and inspect it for anything unusual Also check bolts and nuts for tightness 1 3 Spark Plug Remove the spark plug to clean off carbon deposit on the plug every 50 hours of operation Adjust electrode gap to between 0 6 mm and 0 7 mm Spark plugs to be employed Engine Model HONDA ROBIN RS45 CR4HSB NGK BMR4A NGK RS55E RS65 CR5HSB NGK B6ES NGK RS75 BP4ES NGK RS45 03001 ...

Page 32: ...HONDA Engine RS75 KRF4 model Remove the air cleaner element only the part made of urethane and clean it with wash oil kerosene every 50 hours of operation After cleaning dip it in blended oil mixture in the ratio of 1 for engine oil to 3 for kerosene and squeeze it hard for reassembling HONDA Engine RS45 RS65 RS45 03002 ...

Page 33: ...3 003 INSPECTION AND MAINTENANCE ROBIN Engine RS65 RS75 RS65 03007 ROBIN Engine RS45 RS55E RS65 RS75 RS45 03005 ROBIN Engine RS45 RS55E RS45 03006 ...

Page 34: ...ilter elements if they are to be reused Paper air filter element Tap the filter element several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kg cm2 through the filter element from the inside Never try to brush off dirt brushing will force dirt into the fibers Foam air filter element Clean in warm soapy water rinse and allow to dry thoroughly Or cle...

Page 35: ...5 900 cc 1 6 Checking bolts in each section for their tightness Check the mounting bolts for tightness In particular pay special attention around to the bolts securing engine crankcase tamping shoe and control handle 1 7 Replacement of fuel filter Only application model Replace the fuel filter if the engine makes an abnormal rotation despite the fact that the fuel is well fed into the fuel filter ...

Page 36: ... it if necessary Cylinder compression is too low Check cylinder head gasket valve or valve seat Check excessive carbon has accumulated at valve valve seat piston head or combustion chamber Check piston ring piston or cylinder for worn Check and adjust valve clearance Tighten cylinder head and spark plug correctly Recoil starter internal mechanism malfunction Disassemble check and clean recoil star...

Page 37: ...PARTS CATALOGUE ...

Page 38: ......

Page 39: ...eviated words are used in this parts catalogue LH Lefthand viewed from behind of vehicle RH Righthand viewed from behind of vehicle Inc Key number of parts constituting an assembly OP Option N S Parts not to be supplied by a single piece A S Parts to be supplied as an assembly composed or a kit of parts AR As required Dom For use in Japan Exp For use in countries other than Japan SEE PAGE See page...

Page 40: ...8 23 25 26 15 16 17 18 15 48 A B 5 22 C 29 28 C 56 58 55 54 57 53 57 51 52 2 1 3 4 3 4 6 11 12 21 20 21 40 6 B 47 9 8 10 50 49 34 50 34 43 42 32 35 36 37 38 39 33 A 41 44 60 59 7 14 13 27 24 TANK ASSY LEVER ASSY CYLINDER ASSY SHOE ASSY CASE ASSY 57 46 45 43 46 No 10000 10314 Illustration shows the chassis number 10315 19999 ...

Page 41: ...ASSY 1 10265 19999 25 1472 12062 0 ボルト BOLT 2 26 2170 08020 1 ワッシャ WASHER 2 27 0466 47002 0 レバー ASSY LEVER ASSY 1 28 2100 06020 1 ボルト BOLT 2 29 2170 06016 0 ワッシャ WASHER 2 30 2171 06015 0 スプリングワッシャ SPRING WASHER 2 31 1466 47075 0 ナット NUT 2 32 4032 05000 0 エンジン ENGINE 1 GX100 10000 10234 32 4032 05000 1 エンジン ENGINE 1 GX100 10235 10314 32 4032 05000 3 エンジン ENGINE 1 GX100 10315 19999 32 4032 30000 0 エ...

Page 42: ...ngine Chassis number 20000 20700 TANK ASSY LEVER ASSY CYLINDER ASSY SHOE ASSY CASE ASSY 16 43 41 14 12 13 9 6 7 1 2 1 2 4 15 17 18 19 23 42 22 5 23 20 8 28 4 27 40 11 10 C A B C 21 3 25 33 24 29 30 31 35 34 36 37 3 B A 26 32 42 43 39 38 44 39 ...

Page 43: ...1 20000 20510 20 0469 47001 1 シュー ASSY SHOE ASSY 1 20511 20700 21 1469 47032 0 ハンドル HANDLE 1 22 1469 47025 0 ホース HOSE 1 23 4712 40000 0 クランプ CLAMP 2 24 1469 47043 0 ケーブル CABLE 1 25 2898 00104 0 バンド BAND 1 26 1472 12061 0 ボルト BOLT 1 27 3416 02043 0 クランプ CLAMP 1 28 2898 00104 1 バンド BAND 1 29 0466 47006 1 タンク ASSY TANK ASSY 1 20000 20510 29 0466 47006 2 タンク ASSY TANK ASSY 1 20511 20700 30 1472 12062 ...

Page 44: ...29999 7 1 17 42 2 3 55 16 41 14 12 13 39 9 38 56 1 2 4 15 57 18 19 23 58 22 5 23 60 20 8 4 40 11 10 C B C 21 3 25 55 B A 32 42 24 24 28 27 26 45 A 33 29 30 31 53 38 52 53 39 34 6 51 54 50 47 49 46 48 58 43 59 43 59 TANK ASSY LEVER ASSY CYLINDER ASSY SHOE ASSY CASE ASSY ...

Page 45: ...18 0 タンク ASSY TANK ASSY 1 20941 29999 30 1472 12062 0 ボルト BOLT 2 31 2170 08020 1 ワッシャ WASHER 2 32 3120 00109 0 ナット NUT 4 33 0466 47014 1 レバー ASSY LEVER ASSY 1 34 1472 12100 0 ボルト BOLT 2 38 1466 47173 0 ホース ASSY HOSE ASSY 1 INC 39 20701 20770 38 1466 47173 1 ホース ASSY HOSE ASSY 1 INC 39 20771 29999 39 1466 47143 0 クランプ CLAMP 2 40 4032 38000 0 エンジン ENGINE 1 EH09 2 INC 12 41 1469 47091 0 ガード GUARD 1 2...

Page 46: ...4 008 PARTS CATALOGUE 2 2 CASE ASSY 11 1 2 4 6 7 9 8 10 25 18 5 12 24 26 27 28 13 17 14 15 16 19 20 21 22 23 3 30 29 ...

Page 47: ...BEARING 1 16 2194 01710 0 C スナップリング C RETAINING RING 1 17 1469 47042 0 コンロッド CONROD 1 18 1469 47013 0 パッキン PACKING 1 19 1579 47100 0 ブッシュ BUSH 1 20 2194 06220 1 C スナップリング C RETAINING RING 1 21 2501 06206 0 ボールベアリング BALL BEARING 1 22 2194 03015 0 C スナップリング C RETAINING RING 1 23 2501 06204 0 ボールベアリング BALL BEARING 1 24 2600 02386 0 オイルシール OIL SEAL 1 25 1469 47012 0 ギヤ GEAR 1 26 2194 03015 0 C スナップリング...

Page 48: ...4 010 PARTS CATALOGUE 2 3 CYLINDER ASSY 31 1 2 26 28 29 3 6 13 13 14 18 19 21 27 26 5 8 10 11 12 22 23 24 25 9 16 17 7 20 17 16 4 15 27 15 30 ...

Page 49: ...004 0 シリンダ CYLINDER 1 21 2630 01070 1 O リング O RING 1 22 2107 08016 3 ボルト BOLT 4 23 2172 08012 1 コニカルワッシャ CONICAL SPRING WASHER 4 24 1590 47024 0 プラグ PLUG 1 25 1466 47062 0 パッキン PACKING 1 26 1469 47022 0 クランプ CLAMP 2 27 2120 08065 0 ナット NUT 2 28 1469 47001 0 ベローズ BELLOWS 1 10000 10234 20000 20510 30000 39999 28 1469 47067 0 ベローズ BELLOWS 1 10235 19999 20511 29999 29 1469 47005 0 オイルパン OIL PAN 1 30 1...

Page 50: ...4 012 PARTS CATALOGUE 2 4 SHOE ASSY 5 6 7 13 12 11 10 9 8 1 2 3 4 16 15 14 17 ...

Page 51: ...NG WASHER 4 10000 10156 20000 20510 30000 39999 9 2171 12030 0 スプリングワッシャ SPRING WASHER 2 10157 19999 20511 29999 10 1579 47290 0 ナット NUT 4 10000 10156 20000 20510 30000 39999 10 1579 47290 0 ナット NUT 2 10157 19999 20511 29999 11 1578 47516 0 ボルト BOLT 6 12 2171 10025 0 スプリングワッシャ SPRING WASHER 6 13 1579 47320 0 ナット NUT 6 14 1571 47031 0 ボルト BOLT 2 10157 19999 20511 29999 15 2171 12030 0 スプリングワッシャ SPR...

Page 52: ...4 014 PARTS CATALOGUE 2 5 TANK ASSY 13 8 4 3 2 6 11 10 1 12 5 7 16 16 15 14 17 9 18 Illustration shows the chassis number 10265 10294 ...

Page 53: ...00 20700 30000 39999 10 1462 47115 0 ステッカ DICAL 1 10000 10264 20000 20700 30000 39999 10 1466 47169 0 ステッカ DICAL 1 10265 19999 11 4911 98000 0 スイッチ SWITCH 1 10000 19999 20000 20700 30000 39999 12 1463 47069 0 ハーネス HARNESS 1 10000 19999 30000 39999 12 1463 47073 0 ハーネス HARNESS 1 20000 20700 13 4715 07000 0 ストレーナ STRAINER 1 14 4190 09009 0 パッキン PACKING 1 10000 19999 20000 20940 30000 39999 14 4190 0...

Page 54: ...4 016 PARTS CATALOGUE 2 6 LEVER ASSY 2 6 1 Lever assy Chassis number 10000 19999 20000 20700 30000 39999 9 8 5 7 1 11 10 12 6 5 4 3 2 13 14 ...

Page 55: ...70 10020 0 ワッシャ WASHER 2 6 2630 01010 0 O リング O RING 2 7 2580 10008 1 ブッシュ BUSH 1 8 1466 47077 0 ナット NUT 1 9 1466 47076 0 ナット NUT 1 10 2180 08020 0 トメネジ SET SCREW 1 11 2120 08065 0 ナット NUT 1 12 1466 47030 0 ケース CASE 1 N S 13 1466 47031 0 レバー LEVER 1 14 0466 47002 0 レバー ASSY LEVER ASSY 1 INC 1 13 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 56: ...4 018 PARTS CATALOGUE 2 6 2 Lever assy Chassis number 20701 29999 9 10 5 12 11 13 14 12 21 8 15 2 16 6 7 1 17 18 19 26 27 22 24 25 23 20 3 4 28 ...

Page 57: ... 2580 10008 1 ブッシュ BUSH 1 14 2630 01010 0 O リング O RING 1 15 2461 10001 0 サラバネ CONED DISC SPRING 4 16 1466 47144 1 ハウジング HOUSING 1 17 1466 47145 0 ピニオン PINION 1 18 2633 00420 0 O リング O RING 1 19 2630 01010 0 O リング O RING 1 20 1466 47149 0 コック VALVE 1 21 1466 47033 0 ラック RACK 1 22 1466 47146 1 カバー COVER 1 23 3100 00157 0 ボルト BOLT 3 24 2171 04010 0 スプリングワッシャ SPRING WASHER 3 25 3171 90039 0 ワッシャ WASHE...

Page 58: ...4 020 PARTS CATALOGUE 2 7 NAME PLATE 2 7 1 Name plate Chassis number 10000 10264 30000 39999 13 8 9 11 10 2 1 3 6 4 7 VIEW A A 5 12 VIEW B B ...

Page 59: ... 0 銘板 DECAL CompactionPro45 1 10000 10264 6 1497 47016 0 銘板 DECAL 1 10000 10234 7 1466 19011 0 銘板 DECAL 1 10000 10264 7 1469 19004 0 デカール DECAL 1 30000 39999 8 3998 36001 0 銘板危険 DECAL DANGER 1 9 3998 06140 0 銘板注意 DECAL NOTICE 1 10 1570 19001 0 銘板 DECAL 1 10000 10264 11 1472 19018 0 銘板警告 DECAL WARNING 1 12 1462 47121 0 銘板 DECAL 1 13 1462 47127 0 銘板 DECAL 1 記号 Key No 部品番号 Parts No 部品名称 Parts ...

Page 60: ...4 022 PARTS CATALOGUE 2 7 2 Name plate Chassis number 10265 19999 10 9 VIEW B 6 7 VIEW A A B 9 2 1 3 5 11 12 12 13 8 No 10315 19999 ...

Page 61: ... DECAL 1 RS45 6 3998 36001 0 銘板 DECAL 1 DANGER 7 3998 06140 0 銘板 DECAL 1 NOTICE 8 1472 19018 0 銘板 DECAL 1 WARNING 9 1462 47121 0 銘板 DECAL 1 10 1462 47127 0 銘板 DECAL 1 11 1466 19013 0 銘板 DECAL 1 12 1466 19019 0 銘板 DECAL 2 WARNING 13 1469 19012 0 銘板 DECAL 1 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 62: ...4 024 PARTS CATALOGUE 2 7 3 Name plate Chassis number 20000 29999 VIEW A A VIEW B B 11 2 1 5 7 3 6 8 9 10 16 14 14 15 12 4 ...

Page 63: ...NAME PLATE 1 20000 20510 7 4031 87002 0 銘板 DECAL 1 20511 29999 8 3998 06140 0 銘板 DECAL NOTICE 1 20000 20510 8 3998 36001 0 銘板 DECAL 1 20511 29999 9 2998 10006 6 銘板 DECAL 1 20000 20510 9 3998 06140 0 銘板 DECAL 1 20511 29999 10 2998 11001 6 銘板 DECAL DANGER 1 20000 20510 10 1472 19018 0 銘板 DECAL 1 20511 29999 11 1462 47127 0 銘板 DECAL 1 12 1462 47120 0 銘板 DECAL 1 20000 20510 12 1462 47121 0 銘板 DECAL 1 ...

Page 64: ... B B C TANK ASSY LEVER ASSY CYLINDER ASSY SHOE ASSY CASE ASSY 9 5 24 34 50 6 51 23 33 25 20 21 44 17 43 52 5 50 7 22 53 11 12 16 54 15 10 55 26 13 7 32 19 18 14 6 28 51 4 34 27 27 35 31 30 29 49 48 1 2 3 46 43 45 46 44 47 8 41 42 40 37 39 36 38 54 ...

Page 65: ...6 0 シュー ASSY SHOE ASSY 1 27 1469 47044 0 ケーブル CABLE 1 28 2898 00104 0 バンド BAND 1 29 1472 12061 0 ボルト BOLT 1 30 3416 02043 0 クランプ CLAMP 1 31 2898 00104 0 バンド BAND 1 32 4032 38000 0 エンジン ENGINE 1 EH09 2F INC 20 33 1469 47077 0 ガード GUARD 1 34 2100 08035 1 ボルト BOLT 6 35 3120 00109 0 ナット NUT 4 36 1469 47079 0 ストッパ STOPPER 1 37 3100 01151 0 ボルト BOLT 2 38 3120 00131 0 ナット NUT 2 39 1469 47080 0 パイプ PIPE 2...

Page 66: ...4 028 PARTS CATALOGUE 3 2 CASE ASSY 11 1 2 4 6 7 9 8 10 25 18 5 12 24 26 27 28 13 17 14 15 16 19 20 21 22 23 3 30 29 ...

Page 67: ...G 1 15 2501 06203 0 ボールベアリング BALL BEARING 1 16 2194 01710 0 C スナップリング C RETAINING RING 1 17 1469 47042 0 コンロッド CONROD 1 18 1469 47013 0 パッキン PACKING 1 19 1579 47100 0 ブッシュ BUSH 1 20 2194 06220 1 C スナップリング C RETAINING RING 1 21 2501 06206 0 ボールベアリング BALL BEARING 1 22 2194 03015 0 C スナップリング C RETAINING RING 1 23 2501 06204 0 ボールベアリング BALL BEARING 1 24 2600 02386 0 オイルシール OIL SEAL 1 25 1469 47012 0 ギ...

Page 68: ...4 030 PARTS CATALOGUE 3 3 CYLINDER ASSY 1 2 26 28 29 3 6 13 13 14 18 19 21 27 26 5 8 10 11 12 22 23 24 25 9 16 17 7 20 17 16 4 15 27 15 30 31 ...

Page 69: ... 2630 01085 1 O リング O RING 1 15 1469 47023 0 パッド PAD 2 16 1469 47088 0 スプリング SPRING 2 17 1469 47069 0 スプリング SPRING 2 18 1590 47024 0 プラグ PLUG 1 19 1466 47062 0 パッキン PACKING 1 20 1469 47004 0 シリンダ CYLINDER 1 21 2630 01070 1 O リング O RING 1 22 2107 08016 3 ボルト BOLT 4 23 2172 08012 1 コニカルワッシャ CONICAL SPRING WASHER 4 24 1590 47024 0 プラグ PLUG 1 25 1466 47062 0 パッキン PACKING 1 26 1469 47022 0 クランプ CLAMP 2...

Page 70: ...4 032 PARTS CATALOGUE 3 4 SHOE ASSY 5 6 13 16 15 14 12 11 10 1 2 3 4 9 8 7 17 ...

Page 71: ...1 47031 0 ボルト BOLT 2 8 2171 12030 0 スプリングワッシャ SPRING WASHER 2 9 1579 47290 0 ナット NUT 2 10 1462 47032 1 ボルト BOLT 2 11 2171 12030 0 スプリングワッシャ SPRING WASHER 2 12 1579 47290 0 ナット NUT 2 13 1469 47055 0 プレート PLATE 1 A S CF 17 14 1578 47516 0 ボルト BOLT 6 15 2171 10025 0 スプリングワッシャ SPRING WASHER 6 16 1579 47320 0 ナット NUT 6 17 0469 47006 0 シュー ASSY SHOE ASSY 1 INC 1 16 記号 Key No 部品番号 Parts No 部品名称 Parts...

Page 72: ...4 034 PARTS CATALOGUE 3 5 TANK ASSY 9 8 7 5 6 4 3 2 1 Illustration shows the chassis number 10000 10183 ...

Page 73: ... 0 キャップ CAP 1 5 4715 07000 0 ストレーナ STRAINER 1 6 4707 19000 3 パッキン PACKING 1 10000 10663 6 4707 19000 4 パッキン PACKING 1 10664 19999 7 4190 09009 0 パッキン PACKING 1 10000 10663 7 4190 09009 1 パッキン PACKING 1 10664 19999 8 4190 09010 0 ストラップ STRAP 1 9 0466 47015 0 タンク ASSY TANK ASSY 1 INC 1 8 10000 10223 9 0466 47015 1 タンク ASSY TANK ASSY 1 INC 1 8 10224 10663 9 0466 47018 0 タンク ASSY TANK ASSY 1 INC 1 8 1...

Page 74: ...4 036 PARTS CATALOGUE 3 6 LEVER ASSY 9 10 5 12 11 13 14 12 21 8 15 2 16 6 7 1 17 18 19 26 27 22 24 25 23 20 3 4 28 ...

Page 75: ... 2580 10008 1 ブッシュ BUSH 1 14 2630 01010 0 O リング O RING 1 15 2461 10001 0 サラバネ CONED DISC SPRING 4 16 1466 47144 1 ハウジング HOUSING 1 17 1466 47145 0 ピストン PINION 1 18 2633 00420 0 O リング O RING 1 19 2630 01010 0 O リング O RING 1 20 1466 47149 0 コック VALVE 1 21 1466 47033 0 ラック RACK 1 22 1466 47146 1 カバー COVER 1 23 3100 00157 0 ボルト BOLT 3 24 2171 04010 0 スプリングワッシャ SPRING WASHER 3 25 3171 90039 0 ワッシャ WASHE...

Page 76: ...4 038 PARTS CATALOGUE 3 7 NAME PLATE VIEW A A VIEW B B 12 11 2 15 5 9 4 1 3 7 8 10 13 14 ...

Page 77: ...55E 7 1466 19013 0 デカール DECAL 1 8 1466 19019 0 デカール DECAL 1 WARNING 9 4031 87002 0 デカール DECAL 1 WARNING 10 1466 19019 0 デカール DECAL 1 WARNING 11 1462 47127 0 デカール DECAL 1 12 3998 36001 0 デカール DECAL 1 DANGER 13 3998 06140 0 デカール DECAL 1 NOTICE 14 1472 19018 0 デカール DECAL 1 WARNING 15 4030 70002 0 デカール DECAL 1 OIL 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 78: ...sis number 10000 29999 TANK ASSY LEVER ASSY 37 15 16 17 18 19 20 5 6 31 32 22 3 2 41 21 23 40 36 28 47 27 2 3 1 7 26 8 25 24 46 44 9 45 43 42 14 13 12 11 10 4 4 B 5 6 33 29 30 34 35 38 37 38 39 39 28 37 37 No 10981 19999 1 B Illustration shows the chassis number 12917 19999 ...

Page 79: ...6 47102 0 パッキン PACKING 1 24 2501 06207 0 ボールベアリング BALL BEARING 1 25 2194 03515 0 C スナップリング C RETAINING RING 1 26 2501 06305 0 ボールベアリング BALL BEARING 1 27 1466 47029 0 ホース HOSE 1 28 4712 40000 0 クランプ CLAMP 2 10000 12866 29 2100 08025 1 ボルト BOLT 2 10000 12866 20000 29999 29 1472 12062 0 ボルト BOLT 2 12867 19999 30 2170 08020 1 ワッシャ WASHER 2 31 2171 08020 0 スプリングワッシャ SPRING WASHER 2 10000 12866 20000 29...

Page 80: ... Chassis number 30000 31602 TANK ASSY LEVER ASSY B 18 19 20 21 22 23 7 8 36 32 33 37 38 34 35 25 5 4 41 24 26 40 39 31 30 4 5 A 3 2 1 9 29 10 28 27 46 44 11 15 3 2 45 43 42 17 16 14 13 12 6 6 A B 7 8 Illustration shows the chassis number 30740 30959 ...

Page 81: ...24 1466 47045 0 フィルタ FILTER 1 25 1466 47048 0 フィルタ FILTER 1 26 1466 47084 0 O リング PACKING 1 30000 30739 26 1466 47102 0 パッキン PACKING 1 30740 31602 27 2501 06207 0 ボールベアリング BALL BEARING 1 28 2194 03515 0 C スナップリング C RETAINING RING 1 29 2501 06305 0 ボールベアリング BALL BEARING 1 30 1467 47003 0 ホース HOSE 1 31 4712 40000 0 クランプ CLAMP 1 32 2100 08025 1 ボルト BOLT 2 33 2170 08020 1 ワッシャ WASHER 2 34 2171 08020 0...

Page 82: ...TALOGUE 4 1 3 Frame 1 ROBIN Engine Chassis number 31603 39999 TANK ASSY 31 30 A 18 19 20 21 22 23 7 8 25 5 4 41 24 26 40 4 5 3 2 1 9 29 10 28 27 46 44 11 15 3 2 45 43 42 17 16 12 6 6 7 8 36 32 35 39 33 47 48 47 48 A ...

Page 83: ...ETAINING RING 1 24 1466 47045 0 フィルタ FILTER 1 25 1466 47048 0 フィルタ FILTER 1 26 1466 47102 0 パッキン PACKING 1 27 2501 06207 0 ボールベアリング BALL BEARING 1 28 2194 03515 0 C スナップリング C RETAINING RING 1 29 2501 06305 0 ボールベアリング BALL BEARING 1 30 1467 47003 0 ホース HOSE 1 31 4712 40000 0 クランプ CLAMP 1 32 1472 12062 0 ボルト BOLT 2 33 2170 08020 1 ワッシャ WASHER 2 35 3120 00109 0 ナット NUT 2 36 0466 47015 0 タンク ASSY TANK...

Page 84: ...ber 10000 29999 CYLINDER ASSY SHOE ASSY 9 1 2 4 7 6 5 21 20 3 29 31 30 14 8 24 23 22 26 15 18 19 17 16 10 11 12 13 27 28 32 25 35 34 33 35 33 40 43 35 No 12917 19999 A 39 41 38 37 35 36 42 40 35 39 41 37 38 No 12917 19999 A Illustration shows the chassis number 12032 12390 ...

Page 85: ...ボルト BOLT 4 17 2171 08020 0 スプリングワッシャ SPRING WASHER 4 18 4031 37001 0 ボルト BOLT 4 19 3120 00109 0 ナット NUT 4 20 2600 02386 0 オイルシール OIL SEAL 1 21 2194 06220 1 スナップリング RETAINING RING 1 22 1462 47032 1 ボルト BOLT 4 23 2171 12030 0 スプリングワッシャ SPRING WASHER 4 24 1579 47290 0 ナット NUT 4 25 1466 47096 0 フック HOOK 1 10000 19999 26 1570 47137 0 クランプ CLAMP 1 27 2100 10050 1 ボルト BOLT 2 28 3416 02034 0 クランプ CLAMP 1 ...

Page 86: ...OBIN Engine Chassis number 30000 31602 SHOE ASSY CYLINDER ASSY 39 15 1 2 4 7 5 6 27 28 3 36 38 37 16 14 42 23 21 26 17 8 31 30 9 29 15 20 24 25 33 34 35 32 18 34 10 11 12 13 40 41 19 21 22 Illustration shows the chassis number 30740 30959 ...

Page 87: ...143 0 クランプ CLAMP 2 30960 31602 16 4031 87000 0 エンジン ENGINE 1 EH12 2D 17 1467 47013 0 ガード GUARD 1 18 4190 00002 0 スプリング SPRING 1 19 2100 08040 1 ボルト BOLT 4 20 2170 08016 0 ワッシャ WASHER 4 21 2171 08020 0 スプリングワッシャ SPRING WASHER 6 22 2120 08065 0 ナット NUT 4 23 2120 10080 0 ナット NUT 4 24 2171 10025 0 スプリングワッシャ SPRING WASHER 4 25 2170 10020 0 ワッシャ WASHER 4 26 2100 08016 1 ボルト BOLT 2 27 2194 06220 1 スナップリン...

Page 88: ...3 Frame 2 ROBIN Engine Chassis number 31603 39999 SHOE ASSY CYLINDER ASSY 20 25 20 21 5 7 40 14 1 2 4 6 26 27 3 35 37 36 15 13 22 16 8 30 29 9 28 23 24 32 33 34 33 39 38 19 31 17 31 11 17 18 44 12 10 42 43 43 14 13 LEVER ASSY 11 ...

Page 89: ...0 1 ボルト BOLT 4 19 2170 08016 0 ワッシャ WASHER 4 20 2171 08020 0 スプリングワッシャ SPRING WASHER 6 21 2120 08065 0 ナット NUT 4 22 2120 10080 0 ナット NUT 4 23 2171 10025 0 スプリングワッシャ SPRING WASHER 4 24 2170 10020 0 ワッシャ WASHER 4 25 2100 08016 1 ボルト BOLT 2 26 2194 06220 1 スナップリング RETAINING RING 1 27 2600 02386 0 オイルシール OIL SEAL 1 28 1462 47032 1 ボルト BOLT 4 29 2171 12030 0 スプリングワッシャ SPRING WASHER 4 30 1579 47290 0 ナッ...

Page 90: ...4 052 PARTS CATALOGUE 4 3 CYLINDER ASSY 24 1 2 18 3 20 18 12 10 7 4 5 6 8 9 11 15 13 14 14 17 21 22 5 4 22 21 16 19 19 23 23 2 No 10000 10261 No 30000 30290 No 10262 29999 No 30291 39999 16 ...

Page 91: ...OLT 4 M10 40 14 2172 10015 1 コニカルワッシャ CONICAL WASHER 8 15 2630 01085 1 O リング O RING 1 JIS B 2401 1 種 A G85 16 1467 47002 0 アダプタ ADAPTER 1 10000 10261 30000 30290 16 1467 47023 0 アダプタ ADAPTER 1 10262 19999 20000 29999 30291 39999 17 2107 10020 3 ボルト BOLT 4 M10 20 18 1466 47042 0 クランプ CLAMP 2 RS65 19 1466 47046 0 パッド PAD 2 RS65 20 1466 47025 0 オイルパン OIL PAN 1 10000 12390 20000 29999 30000 32100 20 1...

Page 92: ...4 054 PARTS CATALOGUE 4 4 SHOE ASSY 8 3 5 4 4 6 5 7 2 1 ...

Page 93: ...E 1 A S CF 8 3 3120 41008 0 アイナット EYE NUT 1 4 1578 47516 0 ボルト BOLT 10 5 2171 10025 0 スプリングワッシャ SPRING WASHER 10 6 1579 47320 0 ナット NUT 9 7 1467 47010 0 プレート PLATE 1 A S CF 8 8 0467 47001 0 シュー ASSY SHOE ASSY 1 INC 1 7 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 94: ...4 056 PARTS CATALOGUE 4 5 TANK ASSY 13 8 4 3 2 6 11 10 1 12 5 7 17 16 15 14 9 18 Illustration shows the chassis number 12573 12866 ...

Page 95: ...12572 20000 20102 30211 31472 8 4707 19000 3 パッキン PACKING 1 12573 19999 20103 29999 31473 39999 9 1462 47114 0 ナット NUT 1 10000 19999 20000 29999 30000 31602 10 1462 47115 0 ステッカ DICAL 1 10000 12572 20000 29999 30000 31602 10 1466 47169 0 ステッカ DICAL 1 12573 19999 11 4911 98000 0 スイッチ SWITCH 1 10000 19999 20000 29999 30000 31602 12 1463 47069 0 ハーネス HARNESS 1 10000 19999 20000 29999 12 1463 47073 0 ...

Page 96: ...4 058 PARTS CATALOGUE 4 6 LEVER ASSY 4 6 1 Lever assy Chassis number 10000 31602 9 8 5 7 1 11 10 12 6 5 4 3 2 13 14 ...

Page 97: ...70 10020 0 ワッシャ WASHER 2 6 2630 01010 0 O リング O RING 2 7 2580 10008 1 ブッシュ BUSH 1 8 1466 47077 0 ナット NUT 1 9 1466 47076 0 ナット NUT 1 10 2180 08020 0 トメネジ SET SCREW 1 11 2120 08065 0 ナット NUT 1 12 1466 47030 0 ケース CASE 1 N S 13 1466 47031 0 レバー LEVER 1 14 0466 47002 0 レバー ASSY LEVER ASSY 1 INC 1 13 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 98: ...4 060 PARTS CATALOGUE 4 6 2 Lever assy Chassis number 31603 39999 9 10 5 12 11 13 14 12 21 8 15 2 16 6 7 1 17 18 19 26 27 22 24 25 23 20 3 4 28 ...

Page 99: ... 2580 10008 1 ブッシュ BUSH 1 14 2630 01010 0 O リング O RING 1 15 2461 10001 0 サラバネ CONED DISC SPRING 4 16 1466 47144 1 ハウジング HOUSING 1 17 1466 47145 0 ピストン PINION 1 18 2633 00420 0 O リング O RING 1 19 2630 01010 0 O リング O RING 1 20 1466 47149 0 コック VALVE 1 21 1466 47033 0 ラック RACK 1 22 1466 47146 1 カバー COVER 1 23 3100 00157 0 ボルト BOLT 3 24 2171 04010 0 スプリングワッシャ SPRING WASHER 3 25 3171 90039 0 ワッシャ WASHE...

Page 100: ...4 062 PARTS CATALOGUE 4 7 NAME PLATE 4 7 1 Name plate Chassis number 10000 12572 14 1 13 2 5 4 6 VIEW A A 3 7 8 10 9 12 11 VIEW B B ...

Page 101: ...66 19011 0 銘板 DECAL 1 10262 12572 7 1577 19001 0 銘板 DECAL 1 8 3998 36001 0 銘板 DECAL DANGER 1 9 3998 06140 0 銘板 DECAL NOTICE 1 10 1472 19018 0 銘板 DECAL WARNING 1 11 1467 19003 0 銘板 DECAL 1 12 1462 47121 0 銘板 DECAL 1 13 1467 19011 0 銘板 DECAL 1 10262 12572 14 1497 47016 0 銘板 DECAL 1 10262 10860 14 3998 07132 0 銘板 DECAL 1 10861 12390 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Re...

Page 102: ...4 064 PARTS CATALOGUE 4 7 2 Name plate Chassis number 12573 19999 20000 29999 4 5 2 1 12 VIEW A A 3 6 7 9 8 11 10 VIEW B B 13 13 ...

Page 103: ...9 6 1577 19001 0 銘板 DECAL 1 7 3998 36001 0 銘板 DECAL DANGER 1 8 3998 06140 0 銘板 DECAL NOTICE 1 9 1472 19018 0 銘板 DECAL WARNING 1 10 1467 19003 0 銘板 DECAL 1 11 1462 47121 0 銘板 DECAL 1 12 1466 19013 0 銘板 DECAL 1 12573 19999 12 1467 19002 0 銘板 DECAL 1 20000 29999 13 1466 19019 0 銘板 DECAL WARNING 1 12573 19999 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 104: ...4 066 PARTS CATALOGUE 4 7 3 Name plate Chassis number 30000 31602 1 2 3 4 5 9 7 8 12 11 6 10 VIEW A A ...

Page 105: ...1467 19003 0 銘板 DECAL 1 5 1462 47120 0 銘板 DECAL 1 6 4030 70003 0 銘板 DECAL 1 7 4709 75000 2 銘板 DECAL 1 8 4709 82000 0 銘板 DECAL 1 9 4030 70001 0 銘板 DECAL 1 10 1467 19002 0 銘板 DECAL 1 11 1467 19001 0 銘板 DECAL 1 12 4030 70002 0 銘板 DECAL 1 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 106: ...4 068 PARTS CATALOGUE 4 7 4 Name plate Chassis number 31603 39999 1 2 3 4 10 8 9 11 6 14 VIEW A A VIEW B B 13 15 7 16 15 ...

Page 107: ...001 0 銘板 DECAL 1 31603 32100 8 1467 19008 0 銘板 DECAL 1 9 1570 19001 0 銘板 DECAL 1 10 4031 87002 0 銘板 DECAL 1 31603 32100 10 4033 00001 0 銘板 DECAL 1 32101 39999 11 1467 19014 0 銘板 DECAL 1 13 4030 70002 0 銘板 DECAL 1 14 1466 19013 0 銘板 DECAL 1 15 1466 19019 0 銘板 DECAL 2 16 1469 19011 0 銘板 DECAL 1 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 108: ...0 29999 80000 89999 TANK ASSY LEVER ASSY 20 5 6 B 18 16 17 29 25 26 30 31 27 28 19 3 2 36 21 15 32 2 3 7 24 8 23 22 41 39 9 40 38 37 14 13 12 11 10 4 4 B 5 6 1 34 33 35 34 33 35 No 10199 19999 No 80000 89999 1 No 10000 10198 No 20101 29999 Illustration shows the chassis number 10000 10102 ...

Page 109: ...G 1 23 2194 03515 0 C スナップリング C RETAINING RING 1 24 2501 06305 0 ボールベアリング BALL BEARING 1 25 2100 08025 1 ボルト BOLT 2 10000 19999 20000 29999 25 1472 12062 0 ボルト BOLT 2 80000 89999 26 2170 08020 1 ワッシャ WASHER 2 27 2171 08020 0 スプリングワッシャ SPRING WASHER 2 10000 19999 20000 29999 28 2120 08065 0 ナット NUT 2 10000 19999 20000 29999 25 3120 00109 0 ナット NUT 2 80000 89999 29 0462 47006 3 タンク ASSY TANK ASSY 1 ...

Page 110: ... 1 2 Frame 1 ROBIN Engine Chassis number 30000 30782 TANK ASSY LEVER ASSY B 18 19 20 21 22 23 7 8 36 32 33 37 38 34 35 25 5 4 41 24 26 40 39 31 30 4 5 A 3 2 1 9 29 10 28 27 46 44 11 15 3 2 45 43 42 17 16 14 13 12 6 6 A B 7 8 ...

Page 111: ...OLT 1 23 2194 00708 2 E スナップリング E RETAINING RING 1 24 1466 47045 0 フィルタ FILTER 1 25 1466 47048 0 フィルタ FILTER 1 26 1466 47084 0 O リング O RING 1 27 2501 06207 0 ボールベアリング BALL BEARING 1 28 2194 03515 0 C スナップリング C RETAINING RING 1 29 2501 06305 0 ボールベアリング BALL BEARING 1 30 1467 47003 0 ホース HOSE 1 31 4712 40000 0 クランプ CLAMP 1 32 2100 08025 1 ボルト BOLT 2 33 2170 08020 1 ワッシャ WASHER 2 34 2171 08020 0 スプリン...

Page 112: ...TALOGUE 5 1 3 Frame 1 ROBIN Engine Chassis number 30783 39999 TANK ASSY 31 30 A 18 19 20 21 22 23 7 8 25 5 4 41 24 26 40 4 5 3 2 1 9 29 10 28 27 46 44 11 15 3 2 45 43 42 17 16 12 6 6 7 8 36 32 35 39 33 47 48 47 48 A ...

Page 113: ...ETAINING RING 1 24 1466 47045 0 フィルタ FILTER 1 25 1466 47048 0 フィルタ FILTER 1 26 1466 47102 0 パッキン PACKING 1 27 2501 06207 0 ボールベアリング BALL BEARING 1 28 2194 03515 0 C スナップリング C RETAINING RING 1 29 2501 06305 0 ボールベアリング BALL BEARING 1 30 1467 47003 0 ホース HOSE 1 31 3291 01037 0 クランプ CLAMP 1 32 1472 12062 0 ボルト BOLT 2 33 2170 08020 1 ワッシャ WASHER 2 35 3120 00109 0 ナット NUT 2 36 0466 47015 0 タンク ASSY TANK...

Page 114: ...sis number 10000 29999 80000 89999 SHOE ASSY CYLINDER ASSY 34 36 36 36 36 37 39 1 2 4 7 5 6 19 20 3 30 32 31 14 33 29 8 25 24 9 23 16 10 11 12 13 15 17 18 26 28 22 27 22 21 36 35 34 36 38 42 41 40 No 80000 89000 35 43 Illustration shows the chassis number 10289 10379 ...

Page 115: ...G 1 20 2600 02386 0 オイルシール OIL SEAL 1 21 4030 44002 0 スタッドボルト STUD BOLT 3 22 4030 44003 0 ナット NUT 4 23 1462 47032 1 ボルト BOLT 4 24 2171 12030 0 スプリングワッシャ SPRING WASHER 4 25 1579 47290 0 ナット NUT 4 26 1466 47096 0 フック HOOK 1 10000 19999 80000 89999 27 4030 44001 0 スタッドボルト STUD BOLT 1 28 3416 02034 0 クランプ CLAMP 1 29 2100 10050 1 ボルト BOLT 2 30 2121 12100 0 ナット NUT 1 31 4416 82000 0 クラッチ CLUTCH 1 10000 ...

Page 116: ...S CATALOGUE 5 2 2 Frame 2 ROBIN Engine Chassis number 30000 30782 SHOE ASSY CYLINDER ASSY 39 15 1 2 4 7 5 6 27 28 3 36 38 37 16 14 23 21 26 17 8 31 30 9 29 15 20 24 25 33 34 35 32 18 34 10 11 12 13 40 41 19 21 22 ...

Page 117: ...ARD 1 18 4190 00002 0 スプリング SPRING 1 19 2100 08040 1 ボルト BOLT 4 20 2170 08016 0 ワッシャ WASHER 4 21 2171 08020 0 スプリングワッシャ SPRING WASHER 6 22 2120 08065 0 ナット NUT 4 23 2120 10080 0 ナット NUT 4 24 2171 10025 0 スプリングワッシャ SPRING WASHER 4 25 2170 10020 0 ワッシャ WASHER 4 26 2100 08016 1 ボルト BOLT 2 27 2194 06220 1 スナップリング RETAINING RING 1 28 2600 02386 0 オイルシール OIL SEAL 1 29 1462 47032 1 ボルト BOLT 4 30 2171 120...

Page 118: ...3 Frame 2 ROBIN Engine Chassis number 30783 39999 SHOE ASSY CYLINDER ASSY 20 25 20 21 5 7 40 14 1 2 4 6 26 27 3 35 37 36 15 13 22 16 8 30 29 9 28 23 24 32 33 34 33 39 38 19 31 17 31 11 17 18 41 12 10 42 43 43 14 13 LEVER ASSY 11 ...

Page 119: ...3 1 ガード GUARD 1 17 4190 00002 0 スプリング SPRING 1 18 2100 08040 1 ボルト BOLT 4 19 2170 08016 0 ワッシャ WASHER 4 20 2171 08020 0 スプリングワッシャ SPRING WASHER 6 21 2120 08065 0 ナット NUT 4 22 2120 10080 0 ナット NUT 4 23 2171 10025 0 スプリングワッシャ SPRING WASHER 4 24 2170 10020 0 ワッシャ WASHER 4 25 2100 08016 1 ボルト BOLT 2 26 2194 06220 1 スナップリング RETAINING RING 1 27 2600 02386 0 オイルシール OIL SEAL 1 28 1462 47032 1 ボルト BOLT 4 2...

Page 120: ... 082 PARTS CATALOGUE 5 3 CYLINDER ASSY 24 1 2 18 3 20 18 12 10 7 4 5 6 8 9 11 15 13 14 14 17 21 22 5 4 22 21 16 19 19 23 23 2 No 10000 10150 No 30000 30190 No 10151 29999 No 30191 39999 No 80000 89999 16 ...

Page 121: ... 10015 1 コニカルワッシャ CONICAL SPRING WASHER 8 15 2630 01085 1 O リング O RING 1 16 1467 47002 0 アダプタ ADAPTER 1 10000 10150 30000 30190 16 1467 47023 0 アダプタ ADAPTER 1 10151 19999 20000 29999 30191 39999 80000 89999 17 2107 10020 3 ボルト BOLT 4 18 1468 47018 0 クランプ CLAMP 2 19 1468 47020 0 パッド PAD 2 20 1468 47015 0 オイルパン OIL PAN 1 10000 10378 20000 29999 3000 30782 20 1468 47015 1 オイルパン OIL PAN 1 10379 19999 ...

Page 122: ...4 084 PARTS CATALOGUE 5 4 SHOE ASSY 8 3 5 4 4 6 5 7 2 1 ...

Page 123: ...OE 1 A S CF 8 3 3120 41008 0 アイナット EYE NUT 1 4 1578 47516 0 ボルト BOLT 10 5 2171 10025 0 スプリングワッシャ SPRING WASHER 10 6 1579 47320 0 ナット NUT 9 7 1467 47010 0 プレート PLATE 1 A S CF 8 8 0467 47001 0 シューＡＳＳＹ SHOE ASSY 1 INC 1 7 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 124: ...4 086 PARTS CATALOGUE 5 5 TANK ASSY 13 8 4 3 2 6 11 10 1 12 5 7 17 16 15 14 9 18 Illustration shows the chassis number 10469 19999 ...

Page 125: ...2 8 4707 19000 3 パッキン PACKING 1 10469 19999 20000 29999 30783 39999 80000 80195 8 4707 19000 4 パッキン PACKING 1 80196 89999 9 1462 47114 0 ナット NUT 1 10000 19999 20000 29999 30000 30782 80000 89999 10 1462 47115 0 ステッカ DICAL 1 10000 10468 20000 29999 30000 30782 10 1466 47169 0 ステッカ DICAL 1 10469 19999 80000 89999 11 4911 98000 0 スイッチ SWITCH 1 10000 19999 20000 29999 30000 30782 80000 89999 12 1463 4...

Page 126: ...4 088 PARTS CATALOGUE 5 6 LEVER ASSY 5 6 1 Lever assy Chassis number 10000 30782 80000 89999 9 8 5 7 1 11 10 12 6 5 4 3 2 13 14 ...

Page 127: ...70 10020 0 ワッシャ WASHER 2 6 2630 01010 0 O リング O RING 2 7 2580 10008 1 ブッシュ BUSH 1 8 1466 47077 0 ナット NUT 1 9 1466 47076 0 ナット NUT 1 10 2180 08020 0 トメネジ SET SCREW 1 11 2120 08065 0 ナット NUT 1 12 1466 47030 0 ケース CASE 1 N S 13 1466 47031 0 レバー LEVER 1 14 0466 47002 0 レバー ASSY LEVER ASSY 1 INC 1 13 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 128: ...4 090 PARTS CATALOGUE 5 6 2 Lever assy Chassis number 30783 39999 9 10 5 12 11 13 14 12 21 8 15 2 16 6 7 1 17 18 19 26 27 22 24 25 23 20 3 4 28 ...

Page 129: ... 2580 10008 1 ブッシュ BUSH 1 14 2630 01010 0 O リング O RING 1 15 2461 10001 0 サラバネ CONED DISC SPRING 4 16 1466 47144 1 ハウジング HOUSING 1 17 1466 47145 0 ピストン PINION 1 18 2633 00420 0 O リング O RING 1 19 2630 01010 0 O リング O RING 1 20 1466 47149 0 コック VALVE 1 21 1466 47033 0 ラック RACK 1 22 1466 47146 1 カバー COVER 1 23 3100 00157 0 ボルト BOLT 3 24 2171 04010 0 スプリングワッシャ SPRING WASHER 3 25 3171 90039 0 ワッシャ WASHE...

Page 130: ...4 092 PARTS CATALOGUE 5 7 NAME PLATE 5 7 1 Name plate Chassis number 10000 29999 80000 89999 15 2 7 6 8 A 3 10 12 11 4 5 VIEW A 13 9 VIEW B B 1 14 16 16 17 ...

Page 131: ...8 8 1466 19013 0 銘板 DECAL 1 10469 19999 80192 89999 8 1468 19002 0 銘板 DECAL 1 20000 29999 8 1468 19012 0 銘板 DECAL 1 80000 80191 9 1467 19003 0 銘板 DECAL 1 10 3998 36001 0 銘板危険 DECAL DANGER 1 11 3998 06140 0 銘板注意 DECAL NOTICE 1 12 1472 19018 0 銘板警告 DECAL WARNING 1 13 1462 47121 0 銘板 1 14 1468 19009 0 銘板 DECAL 1 10151 10468 15 1497 47016 0 銘板 1 10151 10198 15 3998 07132 0 銘板 1 10199 1046...

Page 132: ...4 094 PARTS CATALOGUE 5 7 2 Name plate Chassis number 30000 30782 1 2 3 4 5 9 7 8 12 11 6 10 VIEW A A ...

Page 133: ...板 DECAL 1 RS65 RS75 5 1462 47120 0 銘板 DECAL 1 6 4030 70003 0 銘板諸元表示 DECAL 1 7 4709 75000 2 銘板 DECAL 1 8 4709 82000 0 銘板 DECAL 1 9 4030 70001 0 銘板諸元表示 DECAL 1 10 1468 19002 0 銘板 DECAL 1 11 1468 19001 0 銘板 DECAL 1 RS75 12 4030 70002 0 銘板諸元表示 DECAL 1 記号 Key No 部品番号 Parts No 部品名称 Parts Name 数量 Q ty 備考 Remarks ...

Page 134: ...4 096 PARTS CATALOGUE 5 7 3 Name plate Chassis number 30783 39999 1 2 3 4 10 8 9 11 6 14 VIEW A A VIEW B B 13 15 7 16 15 ...

Page 136: ......

Page 137: ...RAMMING SYSTEM ...

Page 138: ......

Page 139: ...orm getting in 2 Precautions for installation work Tighten bolts and nuts sleeve nuts to the specified torque screw tightening torque table When installing hoses do not twist them or allow them to interfere with other parts Replace gaskets O rings split cotter pin and lock plates with new parts Properly bend split cotter pins and lock plates When applying an adhesive first clean and remove oil gre...

Page 140: ...7 6 5 8 9 22 10 12 21 23 16 17 24 15 18 20 13 14 8 15 16 17 3 23 10 6 C B A A 11 19 C B Illustration shows RS45 ROBIN engine chassis number 20701 29999 There is a part where the composition parts are different according to the model and chassis number Refer to the corresponding model and chassis number illustrations in the parts catalogue chapter ...

Page 141: ... Remove the engine side throttle cable 8 Disconnect the hose 6 from the strainer 5 Remove the connector 12 for the engine stop switch Remove the two M8 16 bolts 7 11 Handle 1 Remove the four M8 16 bolts 10 21 Engine 1 Loosen the clamp 23 and remove the hose 22 between the engine and case Remove the four M8 25 bolts 15 four M8 30 bolts 16 and two M8 35 bolts 17 Then remove the engine guards 14 and ...

Page 142: ...9 20 21 6 7 14 16 17 6 4 3 A C 2 1 D 12 11 C B B 5 D 12 OPEN A Illustration shows RS65 HONDA engine chassis number 12032 12390 There is a part where the composition parts are different according to the model and chassis number Refer to the corresponding model and chassis number illustrations in the parts catalogue chapter ...

Page 143: ...tle lever 1 Remove the engine side throttle cable 6 Remove the two M6 20 bolts 3 and M6 nuts 7 10 Handle 1 Remove the four M8 16 bolts 9 21 Engine 1 Loosen the clamp 22 and remove the hose 23 between the engine and case Remove the four M8 30 bolts 16 and two M10 50 bolts 17 Then remove the engine guard 15 CAUTION Note that the rammer will easily tip over when removing the engine Remove the four M8...

Page 144: ... with the part numbers of the ramming system shown on pages 5 002 and 5 004 1 Remove the nut 18 and clutch plate from the centrifugal clutch 20 RS45 05003 20 18 Clutch plate RS45 05004 20 Clutch puller 2 Remove the centrifugal clutch 20 with the clutch pullers CAUTION Be careful not to damage the thread grooves on the shaft ...

Page 145: ...he half moon key 19 is securely installed when installing the centrifugal clutch If using M10 nuts for engine mounting tighten them with the torque shown below After installation adjust the engine speed to the values in the chart below Model name Idle Full throttle RS45 RS65 Honda engine GX100 1800 150 min 1 3600 min 1 RS75 Honda engine GX120 1500 100 min 1 3500 100 min 1 RS45 RS55E Robin engine E...

Page 146: ...1 4 2 6 7 8 11 16 12 13 15 14 9 5 3 10 Illustration shows RS65 HONDA engine chassis number 12032 12390 There is a part where the composition parts are different according to the model and chassis number Refer to the corresponding model and chassis number illustrations in the parts catalogue chapter ...

Page 147: ...r assembly 11 Remove the ten M6x16 bolts 1 and cover 2 7 Connecting rod 1 Remove the C retaining ring 8 that holds the connecting rod in place Remove the connecting rod 7 Refer to 3 3 Removal of Connecting Rod 6 Gear 1 Refer to 3 4 Removal of Gear 11 Cylinder assembly 1 Remove the drain plug 12 to drain the cylinder oil Remove the four M12 nuts 13 and M12 35 bolts 14 Then remove the shoe assembly ...

Page 148: ... 13 21 2 9 14 20 19 18 4 Illustration shows RS65 HONDA engine chassis number 12032 12390 There is a part where the composition parts are different according to the model and chassis number Refer to the corresponding model and chassis number illustrations in the parts catalogue chapter ...

Page 149: ...linder 5 Oil pan 1 WARNING The adapter is under heavy pressure It must be carefully removed If the adapter is removed incorrectly the springs can eject with enough force to cause serious injury or death Remove the adapter 21 Refer to 3 6 Removal of Adapter Remove the stopper 17 inner spring 16 and outer spring 15 Then remove the oil pan 5 8 Piston 1 Remove the slider 13 Refer to 3 7 Removal of Sli...

Page 150: ...ring 3 holding the pinion 10 in place 3 3 Removal of Connecting Rod The lead line numbers shown in the illustration below are consistent with the part numbers of the crank case shown on page 5 008 1 Remove the bearing and connecting rod 7 with the puller 2 Tap through the center of the pinion 10 and remove it ...

Page 151: ... illustration below are consistent with the part numbers of the cylinder shown on pages 5 010 1 As shown in the figure tap the bellows 7 with a plastic hammer or similar tool to remove it from the outer cylinder 1 RS45 05010 6 5 3 Remove the C retaining ring 5 holding the gear 6 in place and then remove the gear ...

Page 152: ... are shown in the figure NOTICE M10x20 and M10x40 bolts are used as the adapter mounting bolts and installed alternately After ensuring that the M10x40 bolts are removed install the jig When removing the adapter for the RS45 and RS55E just substitute the M10 40 and M10 20 bolts with the M8 35 and M8x16 bolts shown in the manual RS45 05012 20 20 18 21 RS45 05013 20 19 20 19 19 19 Jig 2 Place the ji...

Page 153: ...e spring pressure has been released Remove the adapter 21 outer spring 15 inner spring 16 and stopper 17 from the oil pan 5 3 7 Removal of Slider 1 Attach a pin or similar device in the piston 8 so that it cannot move Then place it in a vise etc Remove the M18 nut 14 RS45 05016 13 Jig 2 Remove the slider 13 with the jig Jig Number 9469 47001 0 For RS45 RS55E 9466 47001 0 For RS65 RS75 ...

Page 154: ...nd lip of oil seal when install then Page 5 008 The mounting bolts 1 are treated with thread locking fluid Replace with new bolts after removed Page 5 008 N m 13 Slider 78 N m 58 lbf ft RS45 RS55E only Page 5 010 14 M12 Nut 78 N m 58 lbf ft RS45 RS55E only Page 5 010 20 M8 35 Bolt 31 N m 23 lbf ft RS45 RS55E Page 5 010 19 M8 16 Bolt 31 N m 23 lbf ft RS45 RS55E Page 5 010 20 M10 40 Bolt 49 N m 36 l...

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Page 156: ... 8 Shibadaimon 1 chome Minato ku Tokyo Japan Telephone 81 3 3434 3401 Global Service Division 2500 Takayanagi Kuki shi Saitama Japan Telephone 81 480 52 1111 Copy right 2011 SAKAI HEAVY INDUSTRIES LTD All Right Reserved Printed in Japan 2013 1 0 ۑ 0 CD ...

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Sakai RS45, Manual

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