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AA1081 INVERTER / BUFFER SYSTEMS CARD

Description

The 

AA1081 INVERTER / BUFFER SYSTEMS CARD

 is a stand alone module

that is designed to provide analog signal conditioning in a variety of motor control
applications. It provides signal buffering, signal Inverting and the ability to sum
(2) input signals. It has an offset as well as a gain adjustment.

Specifications

Power Requirements

-

(+ / -) 12 VDC @ 30 mA (max.)

Maximum Output Voltage

-

(+ / -) 10 VDC

Maximum Input Voltage

-

(+ / -) 10 VDC

Input Resistance

-

10 K (inverting and non-inverting)

Minimum Load Resistance -

1 K

Offset Adjustment Range -

(+ / -)  0 – 2.5 V  @ G = 1 (factory set for 0 V)

Gain Adjustment Range

-

G =  0.5  -  10  (factory set for 1)

Installation

Before attempting any installation make sure that all power is turned off to
the equipment being worked on. 

The AA1081 card is a stand alone module

and can be mounted in a variety of ways. It should be mounted in a protective
enclosure which is well ventilated. Four mounting holes are provided as shown in
Fig. 1B for use with stand-offs.  Referring to Fig. 1A,make all external connec-
tions using shielded twisted wire. 

All wiring should be in accordance with

good standard practices and any codes that may apply.

PAGE 12

Appendix 1B

PAGE 5

4 -   Adjust RV5 (Integral Time) to approximately 10% CW. This will set an integra-

tion time of 0.5 SEC. Next, adjust RV4,(Integral Output), to approximately
10% CCW which will a provide a 1 V maximum integration error to be summed
with the proportional error at terminals 5 and 11. On the 

AA1069

 board, re-

move the jumper

 J1

, if installed. This will allow the output from the integrator

to be bi-polar (+/-).

NOTE: In some applications, it is desirable to have a + or – output. This
is set by the jumper position on P1.

5 -  Connect the voltmeter to terminal 5, (Integral Output), and momentarily re-

move the jumper from terminal 10 (Enable). This will reset the integrator and
terminal 5 should read 0 V. Reconnect the jumper and note that the voltage
on terminal 5 should ramp up to approxi1 V in 0.5 SEC.

6 -  Adjust RV3 (Derivative Control) to fully CCW (0 SEC). There is no pre-set for

this control and it’s setting is application dependent.

7 -  The Minimum Adjustment potentiometer RV2 provides a minimum excitation

voltage to the Dancer potentiometer when there is no Line Speed Reference,
such as on start-up. This setting is also application dependent and is nor-
mally set so that a neutral Dancer position is maintained. It is initially set
fully CCW (0 V).

In summary, using the initial settings, a full range change in the mechanical
Dancer position will provide a (+/-) 10% proportional change in the 

set 

Line

Speed. The Integral output, which is summed with the proportional change, will
be limited to a maximum of 1 V, with an integration time of 0.5 SEC. The deriva-
tive time is set to 0 SEC by RV3, and the minimum Dancer excitation voltage is
set to fully CCW (0 V) by RV2. The neutral Dancer operating position can be set
by the Dancer position potentiometer. However, it is recommended that the
mechanical Dancer neutral position be set in the middle of the mechanical range
so that full range control may be realized.

StockCheck.com

Summary of Contents for AA1069

Page 1: ... product or design as the exclusive or sole safety con trol Without exception all controls should be designed to dynami cally fault detect and fail safe under all circumstances All products designed to incorporate a component part manufactured by Saftronics must be supplied to the end user with appropriate warn ings and instructions as to the safe use and operation Any warnings provided by Saftron...

Page 2: ...ART HAS BEEN RECEIVED 2 THOROUGHLY INSPECTTHE PART S FOR ANY DAMAGE DUETO SHIP MENT OR HANDLING 3 THE PART S MAY CONTAIN CMOS CHIPS AND CAN BE DAMAGED BY STATIC ELECTRICITY HANDLING SHOULD BE IN ACCORDANCE WITH INDUSTRY STANDARDS 4 BEFORE INSTALLING THE PART S TURN OFF ALL POWER TO THE EQUIPMENT LETHALVOLTAGES ARE PRESENT 5 DO NOT CONNECT OR DISCONNECT WIRING WHILE POWER IS ON 6 FOLLOW GOOD STANDA...

Page 3: ...erminations The final settings will be determined by the actual application requirements TABLE 1 TERMINAL DESCRIPTION RANGE ADJUSTMENT INITIAL SETTING 1 Line Speed Ref 80 100 V RV1 Fully CCW 2 Input 10 20 V 3 Dancer Potentiometer Pos Supply Output 0 10V AUTO X 4 Dancer Potentiometer Neg Supply Output 0 10V AUTO X 5 Integral Output 0 10 V RV4 10 CW 6 Dancer Position Input 0 10 V EXTERNAL MID RANGE ...

Page 4: ...emporarily connect a jumper from terminal 8 12 V and 10 Enable Adjust RV2 Minimum Adjustment to fully CCW 0V Then apply the appropriate full scale LINE SPEED REFERENCE voltage between terminal 1 or 2 and terminal 7 GND i e the voltage that would represent maximum line speed Ensure that the proper jumpers are in place L1 and L4 for a positive reference or L2 and L3 for negative 2 Connect a voltmete...

Page 5: ...nals 5 and 11 On the AA1069 board re move the jumper J1 if installed This will allow the output from the integrator to be bi polar NOTE In some applications it is desirable to have a or output This is set by the jumper position on P1 5 Connect the voltmeter to terminal 5 Integral Output and momentarily re move the jumper from terminal 10 Enable This will reset the integrator and terminal 5 should ...

Page 6: ... Control Board R18 must be removed and replaced by a jumper R18 is a surface mounted device and requires extreme care when removing 2 Place jumper JP1 in the AUX SPD position Tachometer feed back can not be used when the AA1069 Dancerboard is used with the DF8P Drive Jumper AUX SPD TACH JP1 3 DG3 DF9 Series PAGE 11 FIGURE 1A AA1069 DANCER CONTROL CARD 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT...

Page 7: ...R44 is a surface mounted device and requires extreme care when removing Jumper 3 2 DG2P PAGE 10 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 Line Speed Reference REF COMM 1 2 M6 12 ANA IN 1 REF COMM Set Parameter C120 1 Prop 2 11 17 Set Parameter C120 1 Int ANA IN 2 5 REF 3 PAGE 7 6 125 187 6 562 187 3 250 2 875 1 5 187 DIA 4 HOLES FIGURE 1B AA1069 DANCER CONTROL CARD DIMENSIONS S t...

Page 8: ...55 CAPSTAN OR NIP ROLLS DRIVE MOTOR TENSION TENSION Dancer operating range PROCESS MACHINE DG2 4 RUN MOTOR CONTACTOR ENCLOSURE GROUND TERMINAL E 1 0 AMP C DG2 4 DG8 13 DG8 11 12 COM FIGURE 2 AA1069 INTERCONNECTING DIAGRAM PAGE 8 PAGE 9 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 REF COMM 1 2 DC6 12 AUX IN REF COMM 1 Line Speed Reference SPEED REF R x NOTE On the DC6 M650 Control Bo...

Page 9: ...55 CAPSTAN OR NIP ROLLS DRIVE MOTOR TENSION TENSION Dancer operating range PROCESS MACHINE DG2 4 RUN MOTOR CONTACTOR ENCLOSURE GROUND TERMINAL E 1 0 AMP C DG2 4 DG8 13 DG8 11 12 COM FIGURE 2 AA1069 INTERCONNECTING DIAGRAM PAGE 8 PAGE 9 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 REF COMM 1 2 DC6 12 AUX IN REF COMM 1 Line Speed Reference SPEED REF R x NOTE On the DC6 M650 Control Bo...

Page 10: ...R44 is a surface mounted device and requires extreme care when removing Jumper 3 2 DG2P PAGE 10 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 Line Speed Reference REF COMM 1 2 M6 12 ANA IN 1 REF COMM Set Parameter C120 1 Prop 2 11 17 Set Parameter C120 1 Int ANA IN 2 5 REF 3 PAGE 7 6 125 187 6 562 187 3 250 2 875 1 5 187 DIA 4 HOLES FIGURE 1B AA1069 DANCER CONTROL CARD DIMENSIONS S t...

Page 11: ... Control Board R18 must be removed and replaced by a jumper R18 is a surface mounted device and requires extreme care when removing 2 Place jumper JP1 in the AUX SPD position Tachometer feed back can not be used when the AA1069 Dancerboard is used with the DF8P Drive Jumper AUX SPD TACH JP1 3 DG3 DF9 Series PAGE 11 FIGURE 1A AA1069 DANCER CONTROL CARD 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT...

Page 12: ...nals 5 and 11 On the AA1069 board re move the jumper J1 if installed This will allow the output from the integrator to be bi polar NOTE In some applications it is desirable to have a or output This is set by the jumper position on P1 5 Connect the voltmeter to terminal 5 Integral Output and momentarily re move the jumper from terminal 10 Enable This will reset the integrator and terminal 5 should ...

Page 13: ...emporarily connect a jumper from terminal 8 12 V and 10 Enable Adjust RV2 Minimum Adjustment to fully CCW 0V Then apply the appropriate full scale LINE SPEED REFERENCE voltage between terminal 1 or 2 and terminal 7 GND i e the voltage that would represent maximum line speed Ensure that the proper jumpers are in place L1 and L4 for a positive reference or L2 and L3 for negative 2 Connect a voltmete...

Page 14: ...erminations The final settings will be determined by the actual application requirements TABLE 1 TERMINAL DESCRIPTION RANGE ADJUSTMENT INITIAL SETTING 1 Line Speed Ref 80 100 V RV1 Fully CCW 2 Input 10 20 V 3 Dancer Potentiometer Pos Supply Output 0 10V AUTO X 4 Dancer Potentiometer Neg Supply Output 0 10V AUTO X 5 Integral Output 0 10 V RV4 10 CW 6 Dancer Position Input 0 10 V EXTERNAL MID RANGE ...

Page 15: ...ART HAS BEEN RECEIVED 2 THOROUGHLY INSPECTTHE PART S FOR ANY DAMAGE DUETO SHIP MENT OR HANDLING 3 THE PART S MAY CONTAIN CMOS CHIPS AND CAN BE DAMAGED BY STATIC ELECTRICITY HANDLING SHOULD BE IN ACCORDANCE WITH INDUSTRY STANDARDS 4 BEFORE INSTALLING THE PART S TURN OFF ALL POWER TO THE EQUIPMENT LETHALVOLTAGES ARE PRESENT 5 DO NOT CONNECT OR DISCONNECT WIRING WHILE POWER IS ON 6 FOLLOW GOOD STANDA...

Page 16: ... product or design as the exclusive or sole safety con trol Without exception all controls should be designed to dynami cally fault detect and fail safe under all circumstances All products designed to incorporate a component part manufactured by Saftronics must be supplied to the end user with appropriate warn ings and instructions as to the safe use and operation Any warnings provided by Saftron...

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