Saftronics AA1069 Quick Start Manual Download Page 14

PAGE 14

Appendix 2B

FIGURE 1A - AA1081 INVERTER/BUFFER SYSTEMS CARD

12

34

5

67

89

1

0

IN

 +

SP +

OU

T

 +

CO

M

- 12V

+ 12V

A

A

1081

IN

 -

SP -

OU

T

 -

a1

1

a2

2

3

a3

4

a4

b1

b2

b3

b4

5

6

7

8

a1

1

a2

2

3

a3

b1

b2

b3

5

6

7

OFFS

E

T

GA

IN

U1

PAGE 3

BEFORE ATTEMPTING ANY INSTALLATION PLEASE READ THIS MANUAL

IN ITS’ ENTIRETY

Description

The 

AA1069 Dancer Control Card

 is a stand alone module that can be used to

interface certain SAFTRONICS Drives (models specified later in this manual)
with winder applications. It accepts a dancer operated potentiometer input while
providing potentiometer excitation voltage and PID control to the drive. The card
has a broad range of adjustments through the use of potentiometers and jumpers
allowing optimum performance to be set  in each application.

Specifications

The following table in conjunction with Fig.’s 1A and 2 will serve to outline the
functions of the various board level components, range of adjustment, and
terminations. The final settings will be determined by the actual application
requirements.

TABLE 1

TERMINAL

DESCRIPTION

RANGE

ADJUSTMENT

INITIAL SETTING

1

Line Speed Ref.

80-100 V

RV1

Fully CCW

2

Input

10-20 V

3

Dancer Potentiometer 
Pos. Supply Output

0- (+) 10V

AUTO

X

4

Dancer Potentiometer 
Neg. Supply Output

0- (-) 10V

AUTO

X

5

Integral Output

0-(+/-) 10 V

RV4

10 % CW

6

Dancer Position Input

0-(+/-) 10 V

EXTERNAL

MID. RANGE

7

GND

0 V

X

X

8

(-) 12 V Output

(-) 12 V

X

X

9

(+) 12 V Output

(+) 12 V

X

X

10

Enable

X

11

Proportional Output

0-(+/-) 10 V

RV6

10 % CW

12

Aux. Integral Input

X

13

Dancer Arm Input

0-(+/-) 10 V

EXTERNAL

MID. RANGE

14

L1    120 VAC 50/60H

120 VAC

X

X

15

L2       Input

x

Minimum Adjustment

0-(+/-) 8 V

RV2

x

Forcing or Derivative

0-0.5 Sec.

RV3

Fully CCW

x

Ramp or Integral Time

0-5.0 Sec.

RV5

10 % CW

L1

Line Speed Ref.

X

in  for  +

IN

L4

Input (Positive)

X

in  for  +

IN

L2

Line Speed Ref.

X

in  for  -

OUT

L3

Input (Negative)

X

in  for  -

OUT

L5

Integrator

X

X

IN

L6

Input

X

X

IN

L7

Aux. Integrator Input

X

P1

Integrator Output

(+/-) OUT

NO JUMPER

NO JUMPER

Polarity (Terminal 5)

(+) OUT only

jump + to center

(-) OUT only

jump - to center

(NOT USED)

(NOT USED)

 JUMPER SETTINGS

JUMP 8-10 TO RUN

StockCheck.com

Summary of Contents for AA1069

Page 1: ... product or design as the exclusive or sole safety con trol Without exception all controls should be designed to dynami cally fault detect and fail safe under all circumstances All products designed to incorporate a component part manufactured by Saftronics must be supplied to the end user with appropriate warn ings and instructions as to the safe use and operation Any warnings provided by Saftron...

Page 2: ...ART HAS BEEN RECEIVED 2 THOROUGHLY INSPECTTHE PART S FOR ANY DAMAGE DUETO SHIP MENT OR HANDLING 3 THE PART S MAY CONTAIN CMOS CHIPS AND CAN BE DAMAGED BY STATIC ELECTRICITY HANDLING SHOULD BE IN ACCORDANCE WITH INDUSTRY STANDARDS 4 BEFORE INSTALLING THE PART S TURN OFF ALL POWER TO THE EQUIPMENT LETHALVOLTAGES ARE PRESENT 5 DO NOT CONNECT OR DISCONNECT WIRING WHILE POWER IS ON 6 FOLLOW GOOD STANDA...

Page 3: ...erminations The final settings will be determined by the actual application requirements TABLE 1 TERMINAL DESCRIPTION RANGE ADJUSTMENT INITIAL SETTING 1 Line Speed Ref 80 100 V RV1 Fully CCW 2 Input 10 20 V 3 Dancer Potentiometer Pos Supply Output 0 10V AUTO X 4 Dancer Potentiometer Neg Supply Output 0 10V AUTO X 5 Integral Output 0 10 V RV4 10 CW 6 Dancer Position Input 0 10 V EXTERNAL MID RANGE ...

Page 4: ...emporarily connect a jumper from terminal 8 12 V and 10 Enable Adjust RV2 Minimum Adjustment to fully CCW 0V Then apply the appropriate full scale LINE SPEED REFERENCE voltage between terminal 1 or 2 and terminal 7 GND i e the voltage that would represent maximum line speed Ensure that the proper jumpers are in place L1 and L4 for a positive reference or L2 and L3 for negative 2 Connect a voltmete...

Page 5: ...nals 5 and 11 On the AA1069 board re move the jumper J1 if installed This will allow the output from the integrator to be bi polar NOTE In some applications it is desirable to have a or output This is set by the jumper position on P1 5 Connect the voltmeter to terminal 5 Integral Output and momentarily re move the jumper from terminal 10 Enable This will reset the integrator and terminal 5 should ...

Page 6: ... Control Board R18 must be removed and replaced by a jumper R18 is a surface mounted device and requires extreme care when removing 2 Place jumper JP1 in the AUX SPD position Tachometer feed back can not be used when the AA1069 Dancerboard is used with the DF8P Drive Jumper AUX SPD TACH JP1 3 DG3 DF9 Series PAGE 11 FIGURE 1A AA1069 DANCER CONTROL CARD 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT...

Page 7: ...R44 is a surface mounted device and requires extreme care when removing Jumper 3 2 DG2P PAGE 10 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 Line Speed Reference REF COMM 1 2 M6 12 ANA IN 1 REF COMM Set Parameter C120 1 Prop 2 11 17 Set Parameter C120 1 Int ANA IN 2 5 REF 3 PAGE 7 6 125 187 6 562 187 3 250 2 875 1 5 187 DIA 4 HOLES FIGURE 1B AA1069 DANCER CONTROL CARD DIMENSIONS S t...

Page 8: ...55 CAPSTAN OR NIP ROLLS DRIVE MOTOR TENSION TENSION Dancer operating range PROCESS MACHINE DG2 4 RUN MOTOR CONTACTOR ENCLOSURE GROUND TERMINAL E 1 0 AMP C DG2 4 DG8 13 DG8 11 12 COM FIGURE 2 AA1069 INTERCONNECTING DIAGRAM PAGE 8 PAGE 9 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 REF COMM 1 2 DC6 12 AUX IN REF COMM 1 Line Speed Reference SPEED REF R x NOTE On the DC6 M650 Control Bo...

Page 9: ...55 CAPSTAN OR NIP ROLLS DRIVE MOTOR TENSION TENSION Dancer operating range PROCESS MACHINE DG2 4 RUN MOTOR CONTACTOR ENCLOSURE GROUND TERMINAL E 1 0 AMP C DG2 4 DG8 13 DG8 11 12 COM FIGURE 2 AA1069 INTERCONNECTING DIAGRAM PAGE 8 PAGE 9 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 REF COMM 1 2 DC6 12 AUX IN REF COMM 1 Line Speed Reference SPEED REF R x NOTE On the DC6 M650 Control Bo...

Page 10: ...R44 is a surface mounted device and requires extreme care when removing Jumper 3 2 DG2P PAGE 10 M6 12 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT AA1069 Line Speed Reference REF COMM 1 2 M6 12 ANA IN 1 REF COMM Set Parameter C120 1 Prop 2 11 17 Set Parameter C120 1 Int ANA IN 2 5 REF 3 PAGE 7 6 125 187 6 562 187 3 250 2 875 1 5 187 DIA 4 HOLES FIGURE 1B AA1069 DANCER CONTROL CARD DIMENSIONS S t...

Page 11: ... Control Board R18 must be removed and replaced by a jumper R18 is a surface mounted device and requires extreme care when removing 2 Place jumper JP1 in the AUX SPD position Tachometer feed back can not be used when the AA1069 Dancerboard is used with the DF8P Drive Jumper AUX SPD TACH JP1 3 DG3 DF9 Series PAGE 11 FIGURE 1A AA1069 DANCER CONTROL CARD 9 8 11 5 7 INTEGRAL OUTPUT PROPORTIONAL OUTPUT...

Page 12: ...nals 5 and 11 On the AA1069 board re move the jumper J1 if installed This will allow the output from the integrator to be bi polar NOTE In some applications it is desirable to have a or output This is set by the jumper position on P1 5 Connect the voltmeter to terminal 5 Integral Output and momentarily re move the jumper from terminal 10 Enable This will reset the integrator and terminal 5 should ...

Page 13: ...emporarily connect a jumper from terminal 8 12 V and 10 Enable Adjust RV2 Minimum Adjustment to fully CCW 0V Then apply the appropriate full scale LINE SPEED REFERENCE voltage between terminal 1 or 2 and terminal 7 GND i e the voltage that would represent maximum line speed Ensure that the proper jumpers are in place L1 and L4 for a positive reference or L2 and L3 for negative 2 Connect a voltmete...

Page 14: ...erminations The final settings will be determined by the actual application requirements TABLE 1 TERMINAL DESCRIPTION RANGE ADJUSTMENT INITIAL SETTING 1 Line Speed Ref 80 100 V RV1 Fully CCW 2 Input 10 20 V 3 Dancer Potentiometer Pos Supply Output 0 10V AUTO X 4 Dancer Potentiometer Neg Supply Output 0 10V AUTO X 5 Integral Output 0 10 V RV4 10 CW 6 Dancer Position Input 0 10 V EXTERNAL MID RANGE ...

Page 15: ...ART HAS BEEN RECEIVED 2 THOROUGHLY INSPECTTHE PART S FOR ANY DAMAGE DUETO SHIP MENT OR HANDLING 3 THE PART S MAY CONTAIN CMOS CHIPS AND CAN BE DAMAGED BY STATIC ELECTRICITY HANDLING SHOULD BE IN ACCORDANCE WITH INDUSTRY STANDARDS 4 BEFORE INSTALLING THE PART S TURN OFF ALL POWER TO THE EQUIPMENT LETHALVOLTAGES ARE PRESENT 5 DO NOT CONNECT OR DISCONNECT WIRING WHILE POWER IS ON 6 FOLLOW GOOD STANDA...

Page 16: ... product or design as the exclusive or sole safety con trol Without exception all controls should be designed to dynami cally fault detect and fail safe under all circumstances All products designed to incorporate a component part manufactured by Saftronics must be supplied to the end user with appropriate warn ings and instructions as to the safe use and operation Any warnings provided by Saftron...

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