Safe Fleet Prime Design PCR-6000 Assembly Instructions Manual Download Page 12

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PRIME DESIGN, A SAFE FLEET BRAND

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Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118

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Toll Free: 1.8.PRIME.RACK

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Fax: 651-552-1799

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Email: [email protected]

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Website: www.primedesign.net

TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING

HANDLE LATCH

CYLINDER ADJUSTMENT

FRONT LADDER HOOK

SEE QUICK START GUIDE FOR ADJUSTMENTS

PCR-6000

ASSEMBL

Y INSTR

UCTIONS–LEFT SIDE CLAMP DO

WN &

ADJUSTMENTS

USAM-PCR6000-US01 Rev-A 0616

12.2

Torque to 90 in-lbs

12.1

13.2

Torque to 90 in-lbs

13.1

Adjust the Cylinder Flow

Control Screw to allow

approximately 3 seconds

time for the ladder to glide

down when operating the

loaded Ladder Rack.

Summary of Contents for Prime Design PCR-6000

Page 1: ......

Page 2: ...4 15 5 10 Channels 2X Screws 8X End Caps 4X Brackets 4X 12 PCR 6000 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 0001 Qty 1 Channels with hardware 7 Front Drive Shaft Qty 1 B Version 35 75 CONTENTS OVERVIEW 2 Rear Crossbar Assembly Qty 1 3 Front Crossbar Assembly Qty 1 4 Rear Drive Shaft Qty 1 Right Hand 34 00 5 Handle Latch Assembly Qty 1 6 Connecting Bar Qty 1 4 00 INSTALLER NOTE Mounting Hard...

Page 3: ...00 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 12 Quick Clamp Tube Splice Assembly Qty 1 5 00 8 Z Post Qty 2 Adjustable 7 25 9 L Post Qty 2 US3 Square Cap 11 25 10 Front Hook Assembly Qty 1 11 Clamp Down Tube Qty 1 80 00 13 Removeable Horn with Cap Qty 1 15 00 14 Clamp Down Handle Latch Assembly Qty 1 15 Clamp Down Handle Assembly Qty 1 HKT 8162 Rotation Hardware Kit M8 x 45MM 1X M8 Lock Nut 1X Clamp...

Page 4: ... 10486608 AND OTHER PATENTS PENDING 4 Rear Rear Front Left Right Left Rear 1 9 16 40mm from end Right Rear Flush to end Rear Front Left Right Flush to Channel End Right Rear Left Rear Flush to Channel End 67 00 67 00 Note Use Alternate instructions if marked distances exceed 18 457mm See Note See Note PCR 6000 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS FBM 0001 FLUSH CHANNELS TO PRE INSTALLED MOUNTING BR...

Page 5: ...6340 10470565 10486608 AND OTHER PATENTS PENDING 5 Rear Rear Front Left Rear Right Rear Left Right Rear Front Left Right Right Rear 67 00 Left Rear Flush to Channel End Flush to Channel End 67 00 Move Channels rearward until front distance no longer exceeds 18 457mm See Note See Note PCR 6000 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS FBM 0001 ALTERNATE CHANNELS TO PRE INSTALLED MOUNTING BRACKETS 1 2 Loo...

Page 6: ...06292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 6 PCR 6000 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS Crossbar Rear Flush to end Rear Front Left Right Rear Front Left Right Crossbar Rear Flush to Channel End 67 00 Note Use Alternate instructions if mounting point is beyond end of Channel Note FBM 0001 SLOPED TYPICAL CHANNELS TO PRE INSTALLED MOUNTING BRACKETS 1 2 Loosen nuts 4 L...

Page 7: ...10486608 AND OTHER PATENTS PENDING 7 PCR 6000 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS Left Rear Right Rear Rear Front Left Right Flush to end 1 9 16 40mm from end Right Rear 67 00 Left Rear Flush to Channel End Flush to Channel End 67 00 Rear Rear Front Left Right Note Use Sloped Typical instructions if front distance exceeds 18 457mm See Note See Note FBM 0001 SLOPED ALTERNATE CHANNELS TO PRE INSTALL...

Page 8: ...NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 8 1 1 8 3 14 2 6 4 5 7 9 Rear Front 11 75 11 00 Front Rear PCR 6000 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION RIGHT ROTATION ASSEMBLY CROSSBARS CROSSBAR ADJUSTMENT 1 1 Torque to 90 in lbs 1 2 NOTE Assemblies and parts shown in this manual are representative Some items may appear...

Page 9: ...IGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 9 PCR 6000 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION REAR DRIVE SHAFT 2 1 2 2 2 4 Torque to 120 in lbs CYLINDER HARDWARE 3 2 3 1 CONNECTING BAR 4 1 4 2 FRONT DRIVE SHAFT 5 2 5 3 5 1 5 4 Torque to 120 in lbs 2 3 2 5 Torque to 8...

Page 10: ...OWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 10 PCR 6000 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CONNECTING BAR FASTENERS 6 Z POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS 7 2 Torque to 120 in lbs 7 1 L POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS 8 2 Torque to 80 in lbs 8 1 7 1 8 1 DRIVE SHAFT SEALING Apply Si...

Page 11: ...design net TM 2020 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 11 10 12 11 13 LEFT CLAMP DOWN CLAMP DOWN HANDLE CLAMP DOWN TUBE PCR 6000 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN 10 11 2 11 1 11 3 11 4 Torque to 90 in lbs Torque to 90 in lbs ...

Page 12: ...563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 12 HANDLE LATCH CYLINDER ADJUSTMENT FRONT LADDER HOOK SEE QUICK START GUIDE FOR ADJUSTMENTS PCR 6000 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN ADJUSTMENTS USAM PCR6000 US01 Rev A 0616 12 2 Torque to 90 in lbs 12 1 13 2 Torque to 90 in lbs 13 1 Adjust the Cylinder Flow Control Screw to allow approximate...

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