S.D.P. EZ Hauler 4100 Training & Procedure Manual Download Page 54

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The EZ Hauler 3800 / 4100 series of machines are all

dielectrically tested to 46kv category “C” guidelines. This
qualification test is performed at the factory in
accordance with ANSI A10.31 guidelines.

It is important that periodic tests be performed to the EZ

Hauler just as any other digger-derrick in a companies
fleet.

Weight of load must be known at all times . Boom capacity

at any angle should never be exceeded. Please follow
the weight scale posted on each EZ Hauler for weight
capacity.

IMPORTANT!

Summary of Contents for EZ Hauler 4100

Page 1: ...EZ Hauler 4100 Training Procedure Manual...

Page 2: ...of the EZ Hauler s boom The maximum weight capacity of the EZ Hauler 4100 is 4100 lbs The load capacity of the boom depends upon the distance from center line of boom turret CAUTION UNIT MUST BE LEVE...

Page 3: ...s function is the same and all safety precautions that would apply to a line truck also apply to the EZ Hauler 4100 The EZ Hauler 4100 is a powerful machine that should be operated with respect cautio...

Page 4: ...Hard hats and protective gear must be worn by all personnel when using the EZ Hauler 4100...

Page 5: ...rick s capacity When operating any EZ Hauler Weight of load must be known at all times Boom capacity at any angle should never be exceeded Please follow the load capacity chart posted on each EZ Haule...

Page 6: ...EZ Hauler 4100 is not electrically insulated until final stage manual boom is extended and pinned into place Be sure to follow your company s safety procedures to protect against electrocution The EZ...

Page 7: ...Hauler 4100 s controls react to input rapidly Know the location and function of all controls before starting the machine The EZ Hauler 4100 can be shut down in an emergency by releasing all drive cont...

Page 8: ...EZ Hauler 4100 must be inspected by the operator Do a visual inspection to check for lose worn missing or broken parts such as bolts nuts wires retaining pins a Check hydraulic hoses for cuts wear lo...

Page 9: ...Pre trip Inspection Check all tires on the EZ Hauler 4100 trailer for wear proper inflation...

Page 10: ...Pre trip Inspection Test all turn signal parking and brake lights by turning them on Be sure to test the braking action on the trailer before traveling to the work site...

Page 11: ...rip Inspection Check to make sure that EZ Hauler 4100 is properly secured to the trailer Look inside the trailer toolbox make sure it contains all tools equipment necessary for operating the EZ Hauler...

Page 12: ...Pre trip Inspection Turn on the remote control check the function of all controls...

Page 13: ...Pre trip Inspection Inspect the lift line and hook for signs of wear or damage Replace any worn or damages parts before using the EZ Hauler 4100...

Page 14: ...e coolant temp hydraulic system pressure engine speed HI LO switch ignition Switch WARNING LIGHTS off on Familiarize yourself with these Control Panel Features The ignition switch has three stationary...

Page 15: ...remote and press to shut off remote B Operation switch must be in crane position to operate digger derrick C Auger switch A position to dig B position to reverse clean NOTE Auger will stop digging dur...

Page 16: ...ot require its full engine power when moving Set the engine speed relatively low when driving the unit reserving the higher engine speeds for powering hydraulic accessories WARNING The EZ Hauler 4100...

Page 17: ...Remote Drive Function optional When operating the EZ Hauler 4100 with the remote pay close attention to the unit and the terrain that you are navigating Driving the EZ Hauler 4100...

Page 18: ...Driving The EZ Hauler 4100 Pay close attention to the side tip angle indicator when navigating tough embankments Always stay within the safe operating zone...

Page 19: ...es with The EZ Hauler 4100 When preparing to go through a gate with the EZ Hauler 4100 always make certain the boom is level as shown by the level indicator NOTE Boom must be level to allow outriggers...

Page 20: ...or of the tracks not being extended completely The red indicator light will be lit up when tracks are fully extended THE SYSTEM WILL SOUND AN AUDIBLE ALARM IF THE TRACKS ARE NOT FULLY EXTENDED NOTE So...

Page 21: ...e EZ Hauler 4100 always have the trailer attached to a truck and the boom in its lowest position The rear jacks should be lowered to within 4 inches from the ground Note If the EZ Hauler 4100 engine i...

Page 22: ...NOTE The EZ Hauler 4100 is secured for transport at the front and back of the trailer Pictures may not be a true representation of your machine...

Page 23: ...n areas which are too confined to use a line truck A standard gate opening is 36 inches wide The tracks can be retracted to make movement through a gate quick and easy Once through the gate the tracks...

Page 24: ...rformed easily with the hydraulic outriggers Moving the EZ Hauler 4100 With a Load Attach the provided lifting chains to the pole and to the d rings on the EZ Hauler 4100 outrigger arms as shown Pictu...

Page 25: ...lift both outriggers equally until pole is securely in place NOTE Pole must clear tracks when completely lifted vReverse procedure when pole is ready to be lowered to the ground Picture may not be a t...

Page 26: ...machine with the straps stored in the trailer toolbox It may be necessary to rotate the boom slightly in order to carry a transformer Drive the EZ Hauler 4100 slowly Make turns slowly and carefully P...

Page 27: ...totally electrically insulated Use your company s insulation procedure to avoid electrocution Before setting a pole the load capacity chart must be thoroughly understood Caution Weight of load must b...

Page 28: ...Setting the Outriggers Use the outrigger controls to lower outriggers to level and support the machine Oversized outrigger pads might be required depending on soil conditions...

Page 29: ...Auger Operation Procedure...

Page 30: ...fully retracted and that auger pins are in correct position 2 Using the auger remote circuit wind up the auger slightly to release tension on latch pin NOTE Use the flow control on the remote control...

Page 31: ...3 Release auger latch and slowly lower auger 4 IMPORTANT You must raise boom to lower auger assembly...

Page 32: ...5 Carefully unwind dig auger and remove strap You are now ready to use the remote control to auger as needed...

Page 33: ...e auger Again making sure to have boom extensions fully retracted before stowing auger DO NOT OVER STORE THE AUGER AS DAMAGE CAN OCCURE NOTE Make sure to place boom extension pins in proper CRANE loca...

Page 34: ...enough slack in rope to drill a straight hole down Turn on the remote and toggle the Auger switch to the correct direction then lower the auger to begin digging NOTE It may be required to lower the au...

Page 35: ...s own pace until the hole is the proper depth Different regions have many different soil compositions familiarize yourself with your digging surface for your safety and those around you Pictures may n...

Page 36: ...Pictures may not be a true representation of your machine If needed the extension bar may adjusted for more digging depth...

Page 37: ...Setting the Pole 1 Unwind winch line 2 Unpin 3rd stage fiberglass extension 3 Pull extension out past first pin holes Making sure stop latch handle is in a vertical position...

Page 38: ...4 Pull extension out until stop latch pin engages WARNING Fiberglass final stage must be fully extended and pinned for dielectric insulation 5 Reinstall lock pin...

Page 39: ...ge 42 Raise the boom into position so that the lift line will be lifting straight up Follow load chart specifications on weight in relationship to boom angle Install the lifting strap remember to posi...

Page 40: ...e using the remote control Never use manual lever overrides for normal operation they are for emergency use only Caution Weight of load must be known at all times Boom capacity at any angle should nev...

Page 41: ...Bucket Assembly Standard Operating Procedure...

Page 42: ...bucket assembly has the safe lifting capability of 300 pounds Besides the weight of the operator this includes all tools parts or anything else in or on the bucket Never use the bucket to perform any...

Page 43: ...commodate installation of the bucket mount After completing the tasks return the hydraulic boom sections to the retracted stowed position before lowering the bucket to a flat surface CAUTION Stay clea...

Page 44: ...Winch rope Kill Switch optional feature Please retract winch rope back to the winch rope stowed if they are not in use...

Page 45: ...Shows the bucket mount installed and pinned it in place...

Page 46: ...The bucket can now be mounted to either side of the mount to best accommodate working from it...

Page 47: ...g mechanism on the bucket mount is unlocked by pulling it up and twisting counterclockwise into the position shown This allows the bucket to swing freely and remain perpendicular while the boom is bei...

Page 48: ...s at working height lock the bucket in place by rotating the mechanism clockwise allowing the spring to engage the working parts of the lock Remember to unlatch the lock each time before raising or lo...

Page 49: ...Hydraulic Pole Guide Procedure...

Page 50: ...1 Slide pole guide in to receiver of sheave head 2 Install and secure pin...

Page 51: ...3 Make sure hydraulic couplers on pole guide and hose reel are clean 4 Connect hydraulic couplers from hose reel to pole guide Make sure connection is secure...

Page 52: ...at the pole guide is conductive so it will not be insulated against cross fazing but with the fiberglass 3rd stage boom properly pinned in place the EZ Hauler 4100 and its operator will be substantial...

Page 53: ...d as a guide and steady the pole as the pole pulling tool is in use WARNING Never use the EZ Hauler to pole pulling or pull screw anchor always use secondary pole removal tool Structural damage will o...

Page 54: ...actory in accordance with ANSI A10 31 guidelines It is important that periodic tests be performed to the EZ Hauler just as any other digger derrick in a companies fleet Weight of load must be known at...

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