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9

ASSEMBLY

MOVING THE AIR COMPRESSOR

Before moving the compressor, switch off and
disconnect it from the mains power supply.

Always use the handle

Do not lift by (or put strain on) air taps, valves
or hoses.

Take care when moving the compressor to
avoid damaging the valves or fittings.

WARNING.

When the compressor is

used for spraying paint or spraying
cleaning agents the fine mist produced
could ignite. When performing this type
of operation the compressor must be a
minimum of 4 Metres away from the
work area. Do not smoke and keep
naked flames and other sources of
ignition well away from the work area.

OPERATION

DANGER.

Do not disassemble any part

of the compressor with air in tank -
bleed the tank. Failure to depressurize
tank could result in explosion and/or
serious personal injury.

WARNING.

Do not allow familiarity with

products to make you careless.
Remember that a careless fraction of a
second is sufficient to inflict severe injury.

WARNING.

Always wear eye protection

with side shields marked to comply with
ANSI Z87.1. Failure to do so could result
in objects being thrown into your eyes
resulting in possible serious injury.

WARNING.

Do not use any attachments

or accessories not recommended by the
manufacturer of this product. The use of
attachments or accessories not
recommended can result in serious
personal injury.

WARNING.

Do not attach any tools to

the open end of the hose until start-up
has been completed.

NOTE.

Do not use in an environment that is dusty

or otherwise contaminated. Using the air
compressor in this type of environment may cause
damage to the unit.

NOTE.

The wiring to a receptacle and the length of

any extension cords being used play an important
role in the operation of this product. Wiring
intended for lights cannot properly carry an air
compressor motor, and wire that is heavy enough
for a short distance may be insufficient for a greater
distance.

Before using this product, verify your
receptacle is wired appropriately for air compressor
use and the length and gauge of any extension
cord used is sufficient to carry the current of the air
compressor.

BASIC COMPRESSOR OPERATION
Important Note:

This manual is provided to allow

the correct assembly and basic safe operation of
the compressor. It must be read in conjunction with
the manual that is supplied with any other
accessory intended for use with this compressor.
For more detailed information on the use of
compressors and accessories, we strongly
recommend that you purchase a good quality
publication, in order to allow you to use this product
to its full potential.

The electric motor drives an air pump which draws
in air from the atmosphere and delivers it into the
air receiver tank through the air receiver tank
supply tube. When the air pressure in the air
receiver tank reaches the operating pressure of 10
Bar the pressure switch operates and switches
OFF the mains supply to the motor. At the same
time the air that is in the pump cylinder, air receiver
tank, supply tube and the pressure switch is
discharged. This depressurises the pump and the
pressure regulating system allowing the pump to
re-start when the air pressure in the air receiver
tank falls below the minimum operating pressure of
8 Bar. The pressure switch is fitted with a delayed
discharge valve which will start the air pump motor.
The pressure relief safety valve is set to operate at
10.5 Bar and is connected directly onto the air
receiver tank and will operate if the set pressure of
10.5 Bar is exceeded should the pressure switch
fail.

Summary of Contents for RC-3100B

Page 1: ... enjoy years of safe reliable service SPECIFICATIONS Voltage 230V 50Hz R Intermittent duty S3 75 ated power 2 2kW 3 0HP Receiver capacity 100l Type Oil lubricated Free air delivery FAD 365l min Oil type SAE 30 Oil capacity 500ml CFM 12 9 Working pressure 10bar 145psi No load speed 1375min 1 Sound pressure level LpA71 5dB A k 3dB A Sound power level LWA91 5dB A k 3dB A Net weight 59 2kg THANK YOU F...

Page 2: ...gs and safety instructions in this manual and on the product Ensure that this compressor is disconnected from the mains supply when not in use and the air receiver fully discharged before servicing lubricating or making adjustments and when changing accessories Always switch ON and OFF using the ON OFF switch on the compressor before switching OFF at the mains supply WARNING When spraying paint or...

Page 3: ...fe Never weld or drill holes in the air tanks Only use recommended parts To avoid the risk of bursting only hoses with a rated pressure of 10 bar or more should be used Never attempt to re pair faulty hoses Avoid kinking or trapping the air hose Always replace faulty hoses never attempt a repair if a leak is detected Make sure the hose is free of obstructions or snags Entangled or snarled hoses ca...

Page 4: ... with ANSI Z87 1 c Additional safety protection will be required in some environments For example the working area may include exposure to a noise level which can lead to hearing damage The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area Some environments will require the use of head protection equipment When requ...

Page 5: ...ct is powered by a precision built electric motor It should be connected to a power supply that is 230 V AC only normal household current 50 Hz Do not operate this product on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the product does not operate when plugged into an outlet double check the power supply GROUNDING INSTRUCTIONS This product...

Page 6: ... regulated 5 Transportation handle 6 Air outlet pressure gauge 7 Air receiver pressure gauge 8 Rubber foot x 2 9 Wheel x 2 10 Drain valve 11 Air receiver tank 12 Oil drain plug 13 Dipstick 14 Air filter 15 Safety valve 16 Air outlet pressure regulator lock ring DESCRIPTION 11 2 3 8 9 4 6 7 5 14 13 10 1 12 15 16 ...

Page 7: ...TS Belt driven compressor Wheels x 2 Wheel fixings bolt nut x 2 Rubber foot x 2 Rubber foot fixings bolt nut x 2 Dipstick Operator s Manual WARNING If any parts are damaged or missing do not operate this product until the parts are replaced Use of this product with damaged or missing parts could result in serious personal injury WARNING Do not connect to power supply until assembly is complete Fai...

Page 8: ...ease all tank air pressure before removing the dipstick Be sure the air vent in dipstick Fig 3 is free from debris If air vent is blocked pressure can build in crankcase causing damage to the compressor and possible personal injury Remove the dipstick by twisting it upwards by hand Fill the compressor pump with an air compressor oil such as SAE 30 non detergent API CG CD Heavy Duty oil at slow int...

Page 9: ... used play an important role in the operation of this product Wiring intended for lights cannot properly carry an air compressor motor and wire that is heavy enough for a short distance may be insufficient for a greater distance Before using this product verify your receptacle is wired appropriately for air compressor use and the length and gauge of any extension cord used is sufficient to carry t...

Page 10: ...ion pressed in Fig 6 Check that the air outlet pressure regulator is closed Fig 7 Check that the drain valve is closed Fig 8 Connect the compressor to a suitable 16A mains supply Switch on the compressor by pulling up the On Off switch Fig 9 The compressor will now start When the air receiver tank is pressurised to its working capacity the compressor will automatically switch off When the compress...

Page 11: ...at the same time observing the air outlet pressure gauge until the pressure gauge reads the minimum pressure for the accessory Fine adjustments to the air pressure can be made until the accessory is working at its optimum performance When the correct operating air pressure has been set the air outlet pressure regulator can be locked by tightening the locking ring Fig 12 Do not exceed the maximum r...

Page 12: ...ondensation Carefully undo the drain valve nut anti clockwise until you hear a hissing noise this is the reservoir depressurising Fig 15 When the gauge indicates zero and the hissing has stopped tighten the drain valve nut again OIL CHANGING Replace the oil after the first 100 hours of operation and every 300 hours subsequently Remember to check the oil level at regular intervals For changing the ...

Page 13: ...emove the securing bolt and pull the filter from the compressor Fig 16 Unclip the front and rear of the filter and pull out the filter element Fig 17 Clean the filter using a soft brush If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting If the filter or filter element is damaged you must replace it Reassemble the filter and...

Page 14: ... it is advisable to give the compressor a thorough clean This should include the removal of all fitted accessories Do not use any solvents as these can damage plastic parts Only use a clean cloth dampened with warm soapy water Any metal parts should be given a wipe with a light machine oil to prevent rusting WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating ...

Page 15: ...ghten if necessary Switch off and wait approx 5 minutes Press the reset button and switch on again Contact your nearest service agent Return the machine to your nearest service agent Open drain valve to expel air Compressor should start again when pressure reduces Drain receiver completely of air Remove the valve end plug Carefully clean the valve seat and the gasket Reassemble Replace regulator R...

Page 16: ...rdous Voltage Disconnect from power source before servicing Do not use in damp conditions Hot Surface To reduce the risk of injury or damage avoid contact with any hot surface Enclosure Alert Do not operate the portable compressor with the doors or enclosure open Unexpected Starting The compressor may start without warning Recycle Symbol Waste electrical products should not be disposed of with hou...

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