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10

"SETTING THE BLADE HEIGHT". The blade height 

must be reset every time the blades are taken out for 

any reason.

 

■ Be sure to replace the dust chute after blades are 

installed.

SETTING THE BLADE HEIGHT
See figure 13-14.

 

■ To obtain a blade projection of 1.1 mm, place the 

blade setting gauge on the cutterhead with both 

guides resting firmly against the blade.

 

■ Loosen the assembly by turning the seven forcing 

screws clockwise with an open end wrench.

 

■ When the blade is pressed to the required height 

by guides on the gauge, retighten the assembly by 

turning the forcing screws counter clockwise. Make 

sure all seven forcing screws are tightened securely.

 WARNING

The blade edge is very susceptible to chipping. Use 

caution when handling the gauge near the blades to 

avoid damaging them.

 WARNING

The assembly must be tightened securely to prevent 

accidents during planing.

CONNECTING A DUST COLLECTION SYSTEM
See figure 19.

The dust produced when using this tool may be harmful 

to health. Use a dust absorption system and remove 

deposited dust thoroughly, e.g., with a vacuum cleaner.
To connect a dust collection system:

 

■ Unplug the tool.

 

■ Connect the nozzle of the dust collection system to 

the dust chute.

Clean the hose of the dust collection system frequently to 

avoid the accumulation of dust.

ADJUSTMENT

MAKING THE CUTTERHEAD AND WORK TABLE 

 

 

 

PARALLEL
See figures 15-18.

Plane a workpiece and measure the thickness after the 

cut. If the thicknesses are different on both sides of the 

workpiece, perform the following:
Adjust the cutter shaft and the worktable so they are 

parallel. The tools used for checking are shown in figure 

15. Use hardwood to make a tool gauge block according 

to the size shown in the figure. Make the adjustments as 

 

■ The thickness of timber running through the planer is 

controlled by the distance you adjust the cutting blade 

from the table.
•  Do not plane timber that is less than 7 mm thick.

•  Do not plane timber that is thicker than 153 mm 

(6").

ADJUSTING THE DEPTH OF CUT SCALE
See figure 9.

For the safe operation of your planer, it is very important 

that the depth of cut scale reads accurately. To adjust the 

depth of cut scale, follow the steps below:

 

■ Feed a board for planing.

Compare the measured thickness of the board to the 

reading on the depth of cut scale.

 

■ If the reading on the depth of cut scale is incorrect, 

loosen the screw which tightens the plastic pointer and 

adjust accordingly.

 

■ When you have properly adjusted the depth of cut 

scale, test the reading by planing a piece of scrap 

timber. After planing, measure the planed thickness 

and double check it against the scale reading. The 

two measurements should be the same. Re-adjust 

the depth of cut scale to read the planed thickness if 

necessary.

REMOVING THE PLANER BLADES
See figure 10-12.

To remove the planer blades, follow the steps below:

 WARNING

Unplug your planer from the power source before 

removing the planer blades.

 

■ Remove the dust chute by removing the four hexagonal 

socket head cap screws on it.

 

■ Loosen the lock bar and blade by turning the forcing 

screws clockwise. The blades are spring loaded, and 

will push out when the assembly is loosened.

 

■ Take out the blade, and then the blade lock bar.

INSTALLING / REPLACING THE PLANER BLADES
See figure 12.

To install the planer blades, follow the steps below:

 

■ Remove the blades according to the instructions in 

"REMOVING THE PLANER BLADES".

 

■ Clean away all debris from the planer cutterhead.

 

■ Fit the blade lock bar into the slot on the cutterhead.

 

■ Fit the blade into the slot on the cutterhead, and 

tighten the lock bar blade assembly by turning the 

forcing screws counter clockwise. Make sure the blade 

is facing the correct direction and is centred in the slot.

 

■ Set the blade heights according to the instructions in 

Summary of Contents for RAP1500G

Page 1: ...RAP1500G THICKNESS PLANER WITH ANTI KICKBACK OPERATOR S MANUAL ...

Page 2: ...e extension 7 Base lock screws 8 Feet 9 Elevation knob lock screw 10 Push stick 11 Blade setting gauge 12 Hex keys 13 Open end wrench 14 Plastic pointer 15 Dust chute 16 Hexagonal socket head cap screws 17 Forcing screws 18 Blade setting gauge 19 Lock bar 20 Lock screws 21 Blades 22 Spring 23 Allen screws 24 Height adjustment nut ...

Page 3: ...3 Fig 1 6 5 4 2 1 3 Fig 4 7 12 8 2 9 13 5 mm 4 mm 11 10 Fig 3 Fig 2 ...

Page 4: ...4 Fig 11 Fig 12 Fig 5 Fig 6 Fig 8 14 2 18 19 20 22 3 50 8 50 8 Mounting hole Planer base hole m8 screw 2 Ø9 Ø9 Ø15 15 Fig 7 Fig 9 21 17 4 5 Fig 10 15 16 ...

Page 5: ...5 Fig 13 Fig 16 Fig 17 24 Fig 14 2 Fig 15 Fig 18 Fig 19 135º 34 mm 33 mm 33 mm 5 mm 3 mm 100 mm 120º 70 mm 100 mm 15 mm 30 mm 20 mm 18 19 20 22 21 23 ø 50mm ø 50mm ...

Page 6: ...6 Important It is essential that you read the instructions in this manual before operating this machine Subject to technical modifications ...

Page 7: ...f before disconnecting it to GENERAL POWER TOOL SAFETY WARNINGS WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product and save these instructions Know your power tool Read the operator s manual carefully Learn the applications and limita...

Page 8: ...ld timber firmly against the bed allowing kickback Check and make sure the roller tables are on the same plane with the work table when planing wood and the rollers can rotate freely when planing long workpieces Only plane wood boards Use sound timber with no loose knots and as few tight knots as possible Never stand directly in line with either the infeed or outfeed sides Always stand off to one ...

Page 9: ... the cutterhead height adjustment crank handle in the directions marked on top of the planer The depth of cut adjustment can be read from the depth of cut scale The adjustment gradation is 1 6 mm per revolution of the crank Always start your work by making a light planing cut The depth of cut on subsequent passes may be increased by up to 3 mm but remember that a light cut creates a finer finish t...

Page 10: ... the planer is controlled by the distance you adjust the cutting blade from the table Do not plane timber that is less than 7 mm thick Do not plane timber that is thicker than 153 mm 6 ADJUSTING THE DEPTH OF CUT SCALE See figure 9 For the safe operation of your planer it is very important that the depth of cut scale reads accurately To adjust the depth of cut scale follow the steps below Feed a bo...

Page 11: ...s reached tighten the lock nuts in position Reassemble side and top covers and replace the height adjustment crank handle NOTE Remove gauge block before starting machine Thickness planing is the sizing of the material to a desired thickness while creating a smooth surface parallel to the opposite side of the board The art of thickness planing consists mainly of using good judgement about the depth...

Page 12: ...st the depth of cut scale Chain is jumping 1 Sprockets are misaligned 2 Sprockets are worn 1 Align the sprockets 2 Replace the sprockets Tool will not start restart 1 Tool is not plugged in 2 Motor failure 3 Wire is loose 4 Overload reset has failed 5 Motor starter failure 1 Check the power source 2 Check the motor 3 Have the motor checked by an authorised service agent 4 Allow machine to cool dow...

Page 13: ...Techtronic Industries Australia Pty Ltd Level 1 660 Doncaster Road Doncaster VIC 3108 Australia Techtronic Industries New Zealand Ltd 18 26 Amelia Earhart Avenue Mangere Auckland 2022 New Zealand ...

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